Dinli DL-801 Manuals

Dinli DL-801 Manuals

Manuals and User Guides for Dinli DL-801. We have 1 Dinli DL-801 manual available for free PDF download: Service Manual

Dinli DL-801 Service Manual

Dinli DL-801 Service Manual (122 pages)

270 cc QUAD

Brand: Dinli | Category: Offroad Vehicle | Size: 8 MB

Table of Contents

General Information

8
- How to Use this Manual
  4
- General Information
  9
- Before Servicing
  9
- Model Identification
  12
- General Specifications
  13
- Periodic Maintenance Chart
  15
Wheels/Tires

16
- Table of Contents
  16
- Specifications
  17
- Wheel Alignment
  18
  - Steering Centering Inspection
    18
  - Steering Centering Adjustment
    18
  - Toe-In Inspection
    19
  - Toe-In Adjustment
    19
- Wheels (Rims)
  20
  - Wheel Removal
    20
  - Wheel Installation
    20
  - Wheel (Rim) Inspection
    21
  - Wheel (Rim) Replacement
    21
- Tires
  21
  - Tires Removal
    21
  - Tires Installation
    22
  - Tires Inspection
    23
- Front Hub
  24
  - Front Hub Removal
    24
  - Front Hub Installation
    24
- Rear Hub
  25
  - Real Hub Installation
    25
  - Rear Hub Disassembly/Assembly
    25
Brake

26
- Brake Fluid
  27
  - Brake Fluid Recommendation
    27
  - Brake Fluid Level Inspection
    28
  - Brake Fluid Change
    28
  - Brake Line Air Breeding
    29
- Master Cylinder
  30
  - Master Cylinder Removal
    30
  - Master Cylinder Installation
    30
  - Calipers Removal
    31
  - Calipers Installation
    31
  - Brake Pads Removal
    32
    
    Brake Pads Installation
    32
    
    Brake Pads Wear Inspection
    32
- Brake Discs
  33
  - Disc Cleaning
    33
  - Disc Removal
    33
  - Disc Installation
    33
  - Disc Wear Inspection
    33
  - Disc Runout
    34
  - Brake Hose Inspection
    34
  - Brake Hose Replacement
    34
  - Brake Pedal Position Inspection
    35
  - Brake Pedal Position Adjustment
    35
  - Brake Pedal Free Play Inspection
    35
  - Brake Pedal Removal
    35
  - Brake Pedal Installation
    35
  - Caliper Removal
    36
  - Caliper Installation
    36
  - Rear Brake Pads Removal
    37
  - Master Cylinder Removal
    38
  - Master Cylinder Installation
    38
    
    Brake Disc Removal
    39
    
    Brake Disc Installation
    39
Suspension & Steering

40
- Front Shock Absorber Inspection
  41
- Front Shock Absorber Installation
  41
- Front Shock Absorber Preload Adjustment
  41
- Front Shock Absorber Removal
  41
- Rear Shock Absorber Installation
  41
- Rear Shock Absorber Removal
  41
- Suspension Arm Disassembly
  42
- Suspension Arm Installation
  42
- Suspension Arm Removal
  42
- Suspension Arm Assembly
  43
- Swingarm
  43
  - Swingarm Removal
    43
  - Swingarm Installation
    43
  - Swingarm Bush Removal
    43
- Steering
  44
  - Steering Stem Removal
    44
  - Steering Stem Installation
    45
  - Steering Knuckle Removal
    45
  - Steering Knuckle Installation
    46
  - Tie-Rod Removal
    46
  - Tie-Rod Installation
    46
  - Tie-Rod End Removal
    46
  - Tie-Rod End Installation
    47
  - Steering Inspection
    47
  - Steering Stem Warp
    47
  - Steering Lubrication
    48
  - Steering Stem Clamp Inspection
    48
  - Tie-Rod End and Steering Knuckle Joint Inspection
    48
- Handlebar
  49
  - Handlebar Removal
    49
  - Handlebar Installation
    49
Frame Frame

50
- Seat
  51
  - Seat Removal
    51
  - Seat Installation
    51
- Front and Rear Fenders
  52
  - Front Fender Removal
    52
  - Front Fender Installation
    52
  - Rear Carrier Removal
    52
  - Rear Fender Removal
    53
  - Rear Fender Installation
    53
  - Radiator Removal
    54
  - Foot Steps Removal
    54
- Headlight Holder
  55
  - Headlight Holder Removal
    55
Engine Engine

56
- Engine Removal
  57
  - Cylinder Head Cover
    62
  - Camshaft/Camshaft Holder
    62
  - Cylinder Head
    66
- Cylinder/Piston
  69
  - Cylinder/Piston
    70
- Drive and Driven Pulleys
  75
  - Left Crankcase Cover
    76
  - Drive Pulley
    77
  - Clutch/Driven Pulley
    79
- Final Reduction/Transmission System
  80
  - Service Information
    80
  - Transmission Case Cover
    81
  - Transmission
    83
- Crankcase/Crankshaft/Balance Shaft
  88
  - Service Information
    88
  - Crankcase/Crankshaft/Balance Shaft
    89
Electrical System

92
- Specifications
  93
  - Electrical System
    93
- Parts Location
  94
- Precautions
  96
- Electrical Wiring
  97
  - Wiring Inspection
    97
- Battery
  98
  - Battery Charging
    98
  - Battery Test Charging
    99
  - Regulator/Rectifier Output Voltage Inspection
    100
  - Alternator Inspection
    101
- Ignition System
  102
  - Spark Plug Removal/Installation
    102
  - Spark Plug Cleaning/Inspection
    102
  - Spark Plug Gap
    102
  - Ignition Coil Removal
    102
  - Ignition Coil Installation
    103
  - Ignition Coil Inspection
    103
  - Ignition Timing Test
    104
  - CDI Unit Inspection
    104
- Lighting System
  105
  - Headlight Bulb Replacement
    105
  - Turn Signal Bulb Replacement
    105
  - Taillight Bulb Replacement
    106
  - Rear-View Mirror Replacement
    107
  - Neutral Light Bulb Replacement
    107
- Fuses
  108
  - Main Fuse Removal
    108
  - Fuse Inspection
    108
- Wiring Diagram
  109
  - Considerations for Various Riding Conditions
    113
    
    Appendix
    113
    
    Carburetor
    113
    
    Spark Plug
    115
    
    Fuel System
    117
  - Troubleshooting Guide
    118

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