Assembling The Front Constant Velocity Joints - Yamaha YFM7FGPW Service Manual

FRONT CONSTANT VELOCITY JOINTS AND
É
2
DIFFERENTIAL GEAR
É Check that the pinion gear 2 turns clockwise.
3V
NOTE:
Be sure not to disassemble the gear motor and
remove the pinion gear.
L LLL
1
EBS00167
ASSEMBLING THE FRONT CONSTANT
VELOCITY JOINTS
1. Apply:
• molybdenum disulfide grease
(into the ball joint assembly)
NOTE:
_
Molybdenum disulfide grease is included in the
repair kit.
2. Install:
• dust boots 1
• boot bands 2, 3
M MMM
a. Apply molybdenum disulfide grease into the
dust boots.
b. Install the dust boots 1.
c. Install the dust boot bands.
NOTE:
_
• The new boot bands may differ from the orig-
inal ones.
• The dust boots should be fastened with the
boot bands 3 at the grooves in the joint
shaft.
L LLL
3. Check:
• thrust movement free play
Excessive play → Replace the joint assem-
bly.
7 - 12
DRIV
L LLL L L LLL L L LLL L L LLL
New
M MMM M M MMM M M MMM M M MMM
Molybdenum disulfide grease
40 g (1.4 oz) per dust boot (front
wheel side)
55 g (1.9 oz) per dust boot (dif-
ferential gear case side)
L LLL L L LLL L L LLL L L LLL
L L LLL L LLL
M M MMM M MMM
L L LLL L LLL