Yamaha YFM7FGPX Service Information
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Yamaha YFM7FGPX Service Information

Yamaha YFM7FGPX Service Information

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YFM7FGPX
YFM7FGX
SERVICE
INFORMATION
3B4-28197-E1-SI

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  • Page 1 YFM7FGPX YFM7FGX SERVICE INFORMATION 3B4-28197-E1-SI...
  • Page 2 FOREWORD This Service Information has been prepared to introduce new service and data for the YFM7FGPX/ YFM7FGX. For complete service information procedures it is necessary to use this Service Informa- tion together with the following manual. YFM7FGPX/YFM7FGX SUPPLEMENTARY SERVICE MANUAL: 3B4-28197-E1...
  • Page 3 If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model. This policy is intended to provide the customer with the most satisfaction from his vehicle and to conform to federal environmental quality objectives.
  • Page 4 EBS00004 HOW TO USE THIS MANUAL MANUAL ORGANIZATION This manual consists of chapters for the main categories of subjects. (See “SYMBOLS”.) 1st title 1: This is the title of the chapter with its symbol in the upper right corner of each page. 2nd title 2: This title indicates the section of the chapter and only appears on the first page of each section.
  • Page 5 EBS00006 SYMBOLS The following symbols are not relevant to SPEC INFO every vehicle. Symbols 1 to 0 indicate the subject of each chapter. 1 General information 2 Specifications 3 Periodic checks and adjustments 4 Engine 5 Cooling system 6 Fuel injection system COOL 7 Drive train 8 Chassis...

  • Page 6: Table Of Contents

    CABLE ROUTING..................7 PERIODIC CHECKS AND ADJUSTMENTS............ 21 INTRODUCTION ..................21 PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM ............21 GENERAL MAINTENANCE AND LUBRICATION CHART ...... 22 YFM7FGPX/YFM7FGX 2008 WIRING DIAGRAM (for CDN) YFM7FGPX/YFM7FGX 2008 WIRING DIAGRAM (for Europe and Oceania)

  • Page 7: Specifications

    GENERAL SPECIFICATIONS Item Standard Model code 3B4E, 3B4J, 3B4N, 3B4S (YFM7FGPX) (for CDN) 3B4F, 3B4K, 3B4P (YFM7FGPX) (for Europe) 3B4G, 3B4R (YFM7FGPX) (for Oceania) 5C02, 5C06 (YFM7FGX) (for CDN) 5C04 (YFM7FGX) (for Oceania) Oil type or grade Engine oil For CDN API service, SG type or higher, JASO standard 0°...
  • Page 8 Indicator light Neutral indicator light Reverse indicator light Coolant temperature warning light Engine trouble warning light EPS warning light LED (YFM7FGPX only) Park indicator light On-command four-wheel drive/differential gear lock indicator High-range indicator light Low-range indicator light Differential gear lock indicator light...

  • Page 9: Engine Specifications

    – 3 – SPEC ENGINE SPECIFICATIONS EBS01002 ENGINE SPECIFICATIONS Item Standard Limit Valve spring Free length Intake 40.38 mm (1.59 in) 38.36 mm (1.51 in) Exhaust 40.38 mm (1.59 in) 38.36 mm (1.51 in) Installed length (valve closed) Intake 35.00 mm (1.38 in) ---- Exhaust 35.00 mm (1.38 in)

  • Page 10: Chassis Specifications

    Standard Limit Front wheel Type Panel wheel ---- 12 × 6.0 AT Rim size ---- Rim material Aluminum (YFM7FGPX) ---- Steel (YFM7FGX) Maximum radial wheel runout ---- 2.0 mm (0.08 in) Maximum lateral wheel runout ---- 2.0 mm (0.08 in)

  • Page 11: Electrical Specifications

    Auxiliary DC jack fuse 15.0 A ---- Fuel injection system fuse 15.0 A ---- Four-wheel-drive motor fuse 10.0 A ---- EPS fuse 40.0 A (YFM7FGPX only) ---- Radiator fan motor fuse 15.0 A ---- Spare fuse 40.0 A ---- 15.0 A ---- 10.0 A...

  • Page 12: Tightening Torques

    Remarks Nm m · kg ft · lb Steering stem bracket and frame Steering stem support and frame (YFM7FGX only) EPS control unit and frame (YFM7FGPX only) Pitman arm nut (YFM7FGX) 19.0 Pitman arm nut (YFM7FGPX) 21.0 Steering stem joint bolt (YFM7FGPX only)

  • Page 13: Cable Routing

    2 Radiator fan motor breather hose A Crankshaft position sensor lead 3 Differential gear case breather hose B Differential gear motor lead 4 EPS motor breather hose (YFM7FGPX only) C EPS torque sensor lead (YFM7FGPX only) 5 Ground lead D Fast idle plunger outlet hose...
  • Page 14 – 8 – SPEC CABLE ROUTING Ë Route the coolant reservoir breather hose to the I Shift control cable J Starter motor lead outside of the fast idle plunger outlet hose. Ì Route the fuel injector lead under the fuel hose. È...
  • Page 15 – 9 – SPEC CABLE ROUTING Ï Place the EPS torque sensor lead and differen- Ó Route the radiator fan motor breather hose, dif- tial gear motor lead in the holder, and then insert ferential gear case breather hose, and horn the ends of the holder into the hole in the stay on switch lead to the inside of the fast idle plunger the frame.
  • Page 16 – 10 – SPEC CABLE ROUTING × Pass the speed sensor lead, AC magneto lead, Û YFM7FGPX Ü YFM7FGX and final gear case breather hose through the guide in the order listed. Ø Route the speed sensor lead, AC magneto lead, and final gear case breather hose to the right of the reverse switch.
  • Page 17 SPEC CABLE ROUTING 1 Wire harness B Differential gear motor lead 2 Fuel injector lead C EPS torque sensor lead (YFM7FGPX only) 3 Fuel hose D Radiator fan motor lead 4 Intake air temperature sensor lead E Radiator inlet hose...
  • Page 18 N Coolant temperature sensor lead the V-belt cooling duct 1. Ë Route the radiator fan motor lead between the O EPS motor lead coupler (YFM7FGPX only) P EPS torque sensor lead coupler electrical components tray and the radiator inlet (YFM7FGPX only) hose.
  • Page 19 – 13 – SPEC CABLE ROUTING Í Route the fuel tank drain hose to the inside of Ï Route the fuel injector lead and coolant temper- the leads and fuel hose, making sure to position ature sensor lead to the inside of the ground the end of the drain hose as shown in the illus- lead, starter motor lead, final gear case breather tration.
  • Page 20 SPEC CABLE ROUTING Ó Face the end of the plastic band inward. Ô Fasten the spark plug lead with the larger diam- eter section of each holder. Õ YFM7FGPX Ö YFM7FGX 5 6 7 8 É Ê 9 0 A B C Ë...
  • Page 21 E Coolant reservoir breather hose (YFM7FGPX only) 5 Radiator fan motor lead F Main fuse 6 EPS control unit lead (YFM7FGPX only) G EPS fuse (YFM7FGPX only) 7 Auxiliary DC jack lead H Positive battery lead 8 Main switch lead...
  • Page 22 – 16 – SPEC CABLE ROUTING Ê Route the negative battery lead along the guide L Differential gear case breather hose M Radiator fan motor breather hose on the electrical components tray. Ë To right headlight N Ground lead Ì Place the couplers on the inside of the electrical O Relay lead P Wire harness components tray.
  • Page 23 Ñ Route the hoses under the positive battery lead, the other hoses. Ö Route the hoses to the inside of the bolt. and then route them upward, to the inside of the × YFM7FGPX coolant reservoir breather hose. Ò Fasten the coolant reservoir breather hose with Ø YFM7FGX the holder on the electrical components tray.
  • Page 24 – 18 – SPEC CABLE ROUTING 1 Throttle cable A Breather hose (air filter case to fast idle plunger 2 Rear brake hose unit) 3 Rear brake cable B TPS lead 4 Front brake hose C Intake air temperature sensor lead 5 Negative battery lead D Fuel injector lead 6 Final gear case breather hose...
  • Page 25 – 19 – SPEC CABLE ROUTING Ì Route the fuel injector lead and coolant temper- K Fast idle plunger outlet hose L Wire harness ature sensor lead to the outside of the frame. Í Pass the tail/brake light lead through the hole in È...
  • Page 26 – 20 – SPEC CABLE ROUTING Ñ Pass the throttle cable through the guide on the plastic cover. Ò Insert the projection on the wire harness holder into the hole in the plastic cover. È É Ð Ê Ï Ë Ì...

  • Page 27: Periodic Checks And Adjustments

    However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed. • Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

  • Page 28: General Maintenance And Lubrication Chart

    – 22 – GENERAL MAINTENANCE AND LUBRICATION CHART EBU21863 GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL EVERY month CHECK OR MAINTE- Whichever ITEM 1300 2500 2500 5000 NANCE JOB comes first km (mi) (200) (800) (1600) (1600) (3200) hours Every 20–40 hours (more often in wet or dusty Air filter element •...
  • Page 29 – 23 – GENERAL MAINTENANCE AND LUBRICATION CHART INITIAL EVERY month CHECK OR MAINTE- Whichever ITEM 1300 2500 2500 5000 NANCE JOB comes first km (mi) (200) (800) (1600) (1600) (3200) hours • Change. √ √ Final gear oil • Check ATV for oil leakage, and correct if neces- sary.
  • Page 30 YFM7FGPX/YFM7FGX 2008 WIRING DIAGRAM (for CDN) 1 Crankshaft position sensor l Left handlebar switch COLOR CODE 2 AC magneto m Light switch B.... Black 3 Rectifier/regulator n Engine stop switch Br ..Brown 4 Main switch o Start switch G ... Green...
  • Page 31 YFM7FGPX/YFM7FGX 2008 WIRING DIAGRAM (for Europe and Oceania) 1 Crankshaft position sensor l Left handlebar switch COLOR CODE 2 AC magneto m Light switch B.... Black 3 Rectifier/regulator n Engine stop switch Br ..Brown 4 Main switch o Start switch G ...
  • Page 32 YAMAHA MOTOR CO., LTD. 2500 SHINGAI IWATA SHIZUOKA JAPAN...

  • Page 33: Yfm7Fgpx/Yfm7Fgx 2008 Wiring Diagram (For Cdn)

    YFM7FGPX/YFM7FGX 2008 YFM7FGPX/YFM7FGX 2008 WIRING DIAGRAM (for CDN) SCHÉMA DE CÂBLAGE (Canada) È P Y/G G/Y Br/W L Sb Gy Y/W B/L R/B O W/B B/R Gy/G W/R G/W G/R R/L B/W L/B B W R G B R W R G B R...
  • Page 34 YFM7FGPX/YFM7FGX 2008 YFM7FGPX/YFM7FGX 2008 WIRING DIAGRAM SCHÉMA DE CÂBLAGE (for Europe and Oceania) (Europe et Océanie) È P Y/G G/Y Br/W L Sb Gy Y/W B/L R/B O W/B B/R Gy/G W/R G/W G/R R/L Y/W B/W L/B B W R G B R...

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