GRAPHTEC CS1000 Service Manual
  1. Manuals
  2. Brands
  3. GRAPHTEC Manuals
  4. Scanner
  5. CS1000
  6. Service manual
GRAPHTEC CS1000 Service Manual

GRAPHTEC CS1000 Service Manual

Color image scanner
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
COLOR IMAGE SCANNER
1000
CS
SERVICE MANUAL
CS1000-UM-251-04-9370
1

Advertisement

Table of Contents
loading

Related Manuals for GRAPHTEC CS1000

Summary of Contents for GRAPHTEC CS1000

  • Page 1 COLOR IMAGE SCANNER 1000 SERVICE MANUAL CS1000-UM-251-04-9370...

  • Page 2: Service Manual Licensing Agreement

    (2) Replacement as described in the previous section 5.(1) is Graphtec's only guarantee regarding the storage media of this Service Manual. (3) Graphtec supplies this Service Manual "as is." Graphtec and its suppliers do not guarantee the performance or results that may be obtained by customers using this Service Manual. Similarly, Graphtec and its suppliers make no explicit or implied guarantee of non-violation of rights by third parties, merchantability, or suitability for a particular purpose.
  • Page 3 8.11 CIS (Charge Coupled Device Imaging Sensor) 8-15 Boards A and B 9.1 Wiring Diagrams 9-1, 9-2, 9-4 14.12 Accessory Changes from CS1000 14-16 14.13 Disassembled Views of Changed Parts 14-17 to 14-19 Adjustment details added due to addition of CS1000EV/1100EV 04.02.16...

  • Page 4: Table Of Contents

    Distance correction method ....................... 3-11 4. OPERATION AND CONNECTION ................4-1 Connecting the Scanner to a Computer ..................4-1 Connecting the CS1000 to a Computer for the First Time ............4-1 Checking the Interface Connection ..................... 4-7 Installing the Scanning Master 21+ Application ................4-9 Installing the Scanning Master Copy Color Application ............
  • Page 5 Bottom Plates, Large and Small ....................8-9 Main Board ..........................8-10 CS1000/1000EV disassembly procedure ................. 8-10 When securing the main board to the jig (BSB-335) ..............8-10 When detaching the main board completely (not for securing it to the jig) ........ 8-11 CS1100EV disassembly procedure ..................
  • Page 6 Replacing the Glass Base Unit Only ..................8-33 9. BOARDS AND ELECTRICAL COMPONENTS .............9-1 Wiring Diagrams ......................... 9-1 Overall Configuration (CS1000/1000ES) ..................9-1 Overall Configuration (CS1100ES) ..................... 9-2 Component Layout on the Main Board ..................9-3 Power Unit Wiring ........................9-4 Power Supply Unit ........................
  • Page 7 14.9 Sensor Unit ..........................14-12 14.10 Board Unit ..........................14-13 14.11 Accessories ..........................14-15 14.12 Accessory Changes from CS1000 ..................14-16 Changed Accessory List ......................14-16 14.13 Disassembled Views of Changed Parts .................. 14-17 CS1100 foot assy........................14-17 CS11 Hold-down unit EV maintenance (for CS1100) ............. 14-18 CS11 Hold-down unit EV maintenance (for CS1100) .............

  • Page 8: Overview

    Use of the scanning software provided lets you set image-processing functions for the scanning of a document. Interface The CS1000 interface conforms to the SCSI-2 standard. CS1000EV Series Features Extremely fine scanning is made possible by the highest resolution in its class of True 600 dpi ±0.1% ±5 pixels 0.1% ±3 pixels for CS1100EV).

  • Page 9: Additional Functions Of Cs1000Ev Series

    When replacing, use "Hold-down CS-JEC" (new). The power supply unit installation positions differ from the CS1000. CS1000: In sequence 3.3 V, 5 V, 24 V from top CS1000EV (B0 size or larger): In sequence 5 V, 3.3 V, 24 V from top CS1100EV (A0 size or larger): In sequence 5 V, 3.3 V, 24 V from top...

  • Page 10: Standard Specifications

    1. OVERVIEW 1.5 Standard Specifications Item CS1000 CS1000EV CS1100EV Document size ANSI E to ISO A4 (all sizes centered) Effective scanning area Width: 914 mm (max. 1,000 mm width) sensored Width: 594 mm (max. 630 mm width) sensored Length: 1,188 mm Length: 1,188 mm (banner format up to approx.

  • Page 11: External View

    1. OVERVIEW 1.3 External View External Dimensions of the CS1000/CS1000EV 1205 Unit : mm Dimensional precision error : ±5 mm CS1000-UM-251-03-9370...
  • Page 12 1. OVERVIEW External Dimensions of the CS1100EV When mounted on the optionnal stand Unit : mm Dimensional precision error : ±5 mm CS1000-UM-251-03-9370...

  • Page 13: System Requirements

    To edit an A1-size or larger grayscale document with a resolution of 400 dpi or higher, or an 8-bit color document, you may need more than the recommended memory sizes above. Depending on the type of document, you may not be able to scan in the document even if you increase the memory size. CS1000-UM-251-03-9370...

  • Page 14: Part Names And Functions

    The stand unit is assembled for mounting of the scanner unit. Casters Release the lock on the casters to allow the unit to be moved. Paper sensor This senses whether a document is present in the scanner. CAUTION Do not touch the cover sensor or paper sensor. CS1000-UM-251-01-9370...

  • Page 15: Control Panel

    Feeds the document toward you. When this key is pressed in Scan READY status, the Scan READY status is cancelled and the document is ejected toward the front of the scanner. STOP key Compulsorily stops scanning of the document. CS1000-UM-251-01-9370...

  • Page 16: Rear View

    2. PART NAMES AND FUNCTIONS Rear View Power switch SCSI-ID switches AC line inlet DIP switch CS1000/1000EV SCSI connectors Power switch AC line inlet CS1100EV SCSI-ID switches DIP switch SCSI connectors SCSI-ID switches Used to specify the ID numbers of the SCSI interfaces.

  • Page 17: Unpacking The Scanner

    After unpacking the Image Scanner, check its outer casing and check that the standard accessories listed below are all present. If you detect a surface flaw or a missing accessory, please promptly contact your sales representative or nearest Graphtec vendor. Power cable Carrier sheet (IS0902) User’s Manual...

  • Page 18: Preparing To Operate The Scanner

    (1) Using the four bolts, loosely attach the center bar (3) to side stay R (1) and side stay L (2). ( 2 ) ( 1 ) ( 3 ) Attach the center bar loosely. Tighten the bolts securely after the scanner unit has been mounted on the stand. CS1000-UM-251-01-9370...
  • Page 19 Fully tighten the four bolts on the center bar to secure the side stays (see the diagram for step (1)). Before beginning scanner operation, be sure to remove the plastic sheet from the bottom of the docu- ment hold-down unit. Please refer to Section 8.2 “Document Hold-Down Unit” for the removal and mounting procedures. CS1000-UM-251-01-9370...

  • Page 20: Connecting The Scanner To A Power Supply

    AC voltage. Check that the scanner’s Power switch remains in the Off position until the connection of both the power cable and SCSI interface cable has been completed. CHECKPOINT Ensure that the scanner’s Power switch is in the Off position. CS1000-UM-251-01-9370...

  • Page 21: Connecting The Scsi Cable

    To connect multiple SCSI devices in a daisy-chain* arrangement, the total cable length must be no longer than three meters. Among Graphtec cables, the SC0006 or SC0006 2M model can be used (depending on the shape of the connector on the computer’s SCSI interface board).
  • Page 22 DIP switch’s bits Disable Terminator Enable Usually OFF CAUTION Turn off the scanner before changing a DIP switch setting. NOTE The scanner comes with the Terminator setting of “Enable” as its factory-preset default. CS1000-UM-251-01-9370...

  • Page 23: Setting The Id Number

    ID as another device or its ID does not correspond to the host computer’s applications. The ID number for the host computer is normally 7. CAUTION Turn off the scanner before setting the SCSI-ID number. CHECKPOINT The scanner comes with the default SCSI-ID number of 2. CS1000-UM-251-01-9370...

  • Page 24: Turning The Scanner On Or Off

    Whenever the scanner’s Power switch is turned on, the POWER, PAPER, and ERROR lamps on the control panel light up. When the scanner has been initialized, the POWER lamp lights up. CHECKPOINT When resetting the scanner by turning it off then back on again, wait at least three seconds before turning it back on. CS1000-UM-251-01-9370...

  • Page 25: Attaching The Document Support Wires

    3.6 Attaching the Document Support Wires The document support wires should be attached to the CS1000EV when scanning carrier sheets or heavy documents. CS1000/1000EV Document support wires The document support wires should always be attached to the CS1100EV regardless of the type of docu- ment being scanned.
  • Page 26 (3) Press down on both sides of the document support wire. (4) Attach the other document support wires in the same manner. CAUTION Detach the document support wires when moving or packing the scanner. To remove the document support wires, squeeze gently and lift up. CS1000-UM-251-03-9370...

  • Page 27: Document Hold-Down Unit Ev

    Store the document hold-down unit EV by attaching it to the hooks on the center bar of the stand (for CS1000EV and CS1100EV with stand *). For the CS1100EV with no stand, store the document hold-down unit EV in the cardboard box in which it was packed. Hooks Document hold-down unit EV CS1000-UM-251-03-9370 3-10...

  • Page 28: Attaching The Hooks (For Cs1000Ev And Cs1100Ev With Stand *)

    Always check the directions indicated by labels on the document hold-down units and scanner when installing. Insert the document hold-down unit fully. If the document hold-down unit is not fully down, it will cause reduced image quality or paper jamming. CS1000-UM-251-03-9370 3-11...

  • Page 29: Operation And Connection

    (2) When Windows 95 has been booted, the window below appears. (3) Select ”Do not install a driver,” then click the “OK” button. (4) The Windows 95 Desktop appears and the CS1000 is acknowledged by the computer. For Windows 95 Version B: (1) After checking that the scanner and the computer are properly connected via the SCSI interface cable, turn on the scanner first and then turn on the computer.
  • Page 30 Click the Next button to initiate the computer’s search for a new driver. When the new driver has been detected, the menu below appears. Click the Finish button. The Windows 95 Desktop appears and the CS1000 is acknowledged by the computer. For Windows 98: After checking that the scanner and the computer are properly connected via the SCSI interface cable, turn on the scanner first and then turn on the computer.
  • Page 31 (3) Click the Next button. (4) Point to “Search for the best driver for your device” and then click the Next button. (5) Remove the check marks from all boxes and then click the Next button. (6) Click the Next button. CS1000-UM-251-01-9370...
  • Page 32 The Windows 98 Desktop appears and the CS1000 is acknowledged by the computer. For Windows ME: Connect the CS1000 to the computer, turn on the CS1000 first, and then turn on the computer. Once Windows Me has started up, the window shown below is displayed.
  • Page 33 4. OPERATION AND CONNECTION For Windows 2000 (1) After connecting the CS1000 to the computer, turn on the CS1000 and then turn on the computer. (2) When Windows 2000 boots, the message below appears. (3) Next, the Found New Hardware Wizard appears.
  • Page 34 Click the Next button to start searching for the driver files. When the wizard has finished its search, the menu below appears. Insert a check in the “Disable the device” box, then click the Finish button. The Windows 2000 Desktop appears and the CS1000 is acknowledged by the computer. CS1000-UM-251-01-9370...

  • Page 35: Checking The Interface Connection

    For Windows 95/98/Me Open the System window from within the Control Panel in My Computer. Click on the Device Manager tab to display the list of installed devices. Confirm that the CS1000 is recog- nized under “Other devices.” For Windows NT 4.0: From the Control Panel window in the My Computer folder, boot the SCSI adapter.
  • Page 36 From the Control Panel folder in the My Computer directory, select the System icon. Next, click the Hard- ware tab and then click the Device Manager button to display a list of the installed devices. Check that the CS1000 scanner is acknowledged by the computer under “Other devices.” CS1000-UM-251-01-9370...

  • Page 37: Installing The Scanning Master 21+ Application

    4. OPERATION AND CONNECTION 4.3 Installing the Scanning Master 21+ Application The Scanning Master 21+ “OPS112” is a software application for using a Graphtec scanner to scan image data. The OPS112 User’s Manual is contained in the file name “OPS112-1.pdf”.

  • Page 38: Installing The Scanning Master Copy Color Application

    (The following steps are explained using the Windows 95 windows.) Boot Windows 95. Insert the CS1000 User Guide CD-ROM containing the OPS116 program files into the computer’s CD- ROM drive. Click the Taskbar’s Start button, then click the Run... icon.

  • Page 39: Document Types Compatible With The Cs1000

    4. OPERATION AND CONNECTION 4.5 Document Types Compatible with the CS1000 Because the CS1000 scans a document while feeding it, the document types that it can scan are subject to the following restrictions. Compatible Media Widths for Scanning Documents with a maximum width of 1000 mm...

  • Page 40: Loading A Document

    Document CHECKPOINT After the CS1000 is turned on and the driver settings have been enabled in the Scan window, it waits for approxi- mately two seconds before beginning the specified scan operation. Load the document in the scanner with the face to be scanned facing downward.

  • Page 41: Using The Carrier Sheet

    (the transparent top sheet) facing down. Target document (the surface to be scanned faces up) White surface (background surface) CHECKPOINT When handling the carrier sheet, be very careful not to scratch it or otherwise damage it. CS1000-UM-251-01-9370 4-13...

  • Page 42: Scanner Driver Software's Compatibility With Windows 2000

    Precautions for installing scanner driver software (Scanning Master, TWAIN32) on your PC to run under Windows 2000 Running the scanner driver software under Windows 2000 requires the ASPI Manager in addition to the SCSI board driver software (provided with Windows 2000). This software is to be supplied by Adaptec. CS1000-UM-251-01-9370 4-14...

  • Page 43: How To Obtain (Install) The Aspi Manager

    To do this, double-click “Setup32.exe” in the floppy disk. (3) Use the update software obtained in Step (2) of Section 1 to update the ASPI layer. When you are finished, you are ready to run the scanner driver. CS1000-UM-251-01-9370 4-15...

  • Page 44: Checking The Aspi Layer

    Download the ASPICHK.EXE file from the Adaptec website at http://www.adaptec.com/worldwide/ support/driverdetail.html?filekey=aspichk.exe. Start your PC and run “ASPICHK.EXE.” Compatible with Windows 2000 Version information ASPI is properly installed and is fully operational. One host adapter has been detected. Not compatible with Windows 2000 ASPI is not properly installed. CS1000-UM-251-01-9370 4-16...

  • Page 45: Checking Windows 2000 Aspi32 Status And Starting The Software

    (2) Select “System Tools” → “System Info” → “Software Config.” → “Drivers”. Next, select “Display” → “Detailed Settings”. Check that “Running” appears under “Status” for “aspi32.” Check that “Running” appears under “Status” for “aic78xx.” (AHA-2910C,AHA-2940AU) Check that “Running” appears under “Status” for “adf6u160.” (AVA-2915LP, AVA-2930LP) CS1000-UM-251-01-9370 4-17...

  • Page 46: If "Running" Does Not Appear (Windows 2000 Aspi32 Is Not Running)

    Select “Display non-displayed devices” from the “View” menu. Double-click “Non-Plug and Play Drivers”, then select and right-click “ASPI32.” Then, click “Properties”. Click the “Driver” tab. Check that “Started” appears as the current status. If “Started” does not appear, click the “Start” button. CS1000-UM-251-01-9370 4-18...
  • Page 47 (6) If “Automatic” is selected as Startup Type, click the down-arrow, select “System,” and click on the “OK” button to change the Startup Type to “System.” (7) Check that “System” and “Running” respectively appear under “Start Mode” and “Status” for ASPI32. CS1000-UM-251-01-9370 4-19...

  • Page 48: Changing Transfer Rate With The Ava-2915Lp (Ultra Scsi-Compliant)

    Insert the floppy disk into the floppy disk drive and turn on your PC. When “AVA-2915/30LP at Bus; 00h Device; 09h” appears, select “Configure/View Host Adapter set- tings” and press the Enter key. Use the down-arrow key to select “SCSI Device Configuration.” Press the “Enter” key. CS1000-UM-251-01-9370 4-20...
  • Page 49 (8) When “Please press any key to reboot” appears, remove the floppy disk and press any key. At this time, your PC will restart. CHECKPOINT Checkpoint: If you have a FastSCSI card such as AHA-2910C or AHA-1520B, you do not need to change the transfer rate. CS1000-UM-251-01-9370 4-21...

  • Page 50: Factory Settings

    4. OPERATION AND CONNECTION 4.13 Factory Settings DIP Switch DIP Switch's bits Disable Terminator Enable Usually OFF All of 1 to 4 are OFF (Terminator is enabled). ID Number Set to No. 2 CS1000-UM-251-01-9370 4-22...

  • Page 51: Daily Maintenance

    (diluted with water) and firmly wrung out. Transparent contact plates (4) Completely remove any moisture on the transparent contact plates by wiping them off again using a soft, dry cloth. (5) Mount the document hold-down unit as described in Section 8.2 “Document Hold-Down Unit.” CS1000-UM-251-01-9370...
  • Page 52 To request replacement, contact your nearest Graphtec vendor. CS1000-UM-251-01-9370...

  • Page 53: Cleaning The Paper Sensors

    (1) Turn off the scanner. (2) Open the top cover, holding it in the center. (3) Wipe the two paper sensors using a cotton swab. Paper sensors (4) Close the top cover, holding it in the center. CS1000-UM-251-01-9370...

  • Page 54: Cleaning The Document Hold-Down Unit

    Underside Wipe the document hold-down unit once again using a soft, dry cloth (remove all moisture). Reattach the document hold-down unit as described in Section 8.2 “Document Hold-Down Unit.” CS1000-UM-251-01-9370...

  • Page 55: Removing A Jammed Document

    (1) Turn off the scanner. (2) Remove the document hold-down unit as described in Section 8.2 “Document Hold-Down Unit.” (3) If the document is jammed at the front, remove the document from the inside or by pulling it forward. CS1000-UM-251-01-9370...
  • Page 56 5. DAILY MAINTENANCE If the document is jammed at the rear, remove the document from the inside by pulling it toward the rear. Reattach the document hold-down unit as described in Section 8.2 “Document Hold-Down Unit,” and close the top cover. CS1000-UM-251-01-9370...

  • Page 57: Recommended Parts List

    502210002 Paper Sensor PS-R50L-A 640100533 A0 Carrier Sheet IS10 Carrier Sheet 641110720 A1 Carrier Sheet CS1100 Carrier Sheet 641000221 Document Hold-down Unit CS1000 CS Retaining Plate 641110200 Document Hold-down Unit CS1100 CS Retaining Plate 774012830 Document Hold-down Unit Stanard CS1000EV...

  • Page 58: List Of Jigs And Tools

    7.1 Jigs Jigs Adjustments Remarks IS3100 ROM jig •Downloading boot program CS1000/EPROM CS1000 system floppy disk •Downloading system program CS1000.X Spacer (BSB-335) •Attaching main board to bottom plate, large Hexagonal, 35 mm in length OPS112 •Adjusting feed distance Software supplied with the (Scanning Master 21+) •Adjusting offset...

  • Page 59: Disassembling And Adjusting Mechanical Parts

    In particular, never attempt to remove or turn the red shielded screws and height adjustment screws. Mapped screws Mapped screws Inside bottom plate L Inside bottom plate L Height adjustment screws Height adjustment screws The directions "left" and "right" given in this chapter assume that the scanner unit is viewed from the front. CS1000-UM-251-01-9370...

  • Page 60: Document Hold-Down Unit

    Turn off the scanner. Open the top cover, grasping it at the center. Top cover Set the handle-ring at each end of the document hold-down unit upright, hold these handle-rings with your hands, and raise the unit from the scanner unit. CS1000-UM-251-01-9370...
  • Page 61 ) on the scanner unit and the document hold-down unit before attaching the unit. (See the figure above) Insert the document hold-down unit all the way to the bottom. If the unit is not pressed down, image quality will be degraded and paper jams more likely to occur. CS1000-UM-251-9370...

  • Page 62: Cs Retaining Plate

    You need to adjust the clearance between the document hold-down unit and the separator plates when you are going to install new document hold-down unit (see subsec- tion 8.13 "Reattaching the separator plates"). CS1000-UM-251-9370...

  • Page 63: Side Covers

    Reattach the side covers in the reverse order in which they were detached. Make sure the clearance between the top cover and each of the side covers is 1 mm or less. Top cover Side cover 1 mm max. CS1000-UM-251-01-9370...

  • Page 64: Top Cover

    Reattaching the top cover (1) Reattach the top cover in the reverse order in which it was detached. (2) Make sure the clearance between the top cover and each of the side covers is 1 mm or less. (See the previous page.) CS1000-UM-251-01-9370...

  • Page 65: Front Cover

    When reattaching the front cover, be sure to fit the front guide rib into a section of the front cover, as shown below. Front guide Fit the rib here. Front cover Front guide rib Front guide rib Front cover CS1000-UM-251-01-9370...

  • Page 66: Rear Cover

    Remove the four black M3L6 binding head screws in the back of the scanner unit. Rear cover Rear cover M3L6 binding head screws M3L6 binding head screws Detach the rear cover. Reattaching the rear cover Reattach the rear cover in the reverse order in which it was detached. CS1000-UM-251-01-9370...

  • Page 67: Bottom Plates, Large And Small

    Reattach the bottom plates in the reverse order in which they were detached. Make sure the ventilating openings face forward when reattaching the bottom plates. CAUTION The attachment direction of the small bottom plates is specified by UL standard. Special care must be taken to attach the panel correctly. CS1000-UM-251-01-9370...

  • Page 68: Main Board

    Detaching the large Detaching the main board hold-down unit bottom plate CS1000/1000EV disassembly procedure When securing the main board to the jig (BSB-335) Detaching the main board Attach the jig (BSB-335) to the inside of the large bottom plate. BSB-335 Remove the six silver M3L6 binding head screws while supporting the main board with one hand.

  • Page 69: When Detaching The Main Board Completely (Not For Securing It To The Jig)

    To prevent the main board from falling and damaging its connectors and wiring when the screws are removed, be sure to support the board. Place the main board on a safe and stable surface. Reattaching the main board Reattach the board in the reverse order in which it was detached. CS1000-UM-251-03-9370 8-11...

  • Page 70: Cs1100Ev Disassembly Procedure

    64 MB memory 64 MB memory M3L6TP screws M3L6TP screws Slide the main board slightly to the left and detach the cables. Detach the 64 MB memory from the P4 connector. Installing Repeat the procedure above in reverse. CS1000-UM-251-03-9370 8-12...

  • Page 71: Power Boards

    M3L6 binding head screws CAUTION To prevent the power boards from falling and becoming damaged when the screws are removed, be sure to support each of the boards. Place each of the boards on a safe and stable surface. CS1000-UM-251-03-9370 8-13...
  • Page 72 The power unit installation positions differ from the CS1000. Take care to install and wire correctly. CS1000: In sequence 3.3 V, 5 V, 24 V from top CS1000EV (B0 size or larger): In sequence 5 V, 3.3 V, 24 V from top CS1100EV (A0 size or larger): In sequence 5 V, 3.3 V, 24 V from top...

  • Page 73: Cis (Charge Coupled Device Imaging Sensor) Boards A And B

    (detach the right-hand small plate only) (not for securing it to the jig) CS1000/1000EV disassembly procedure Detaching the CIS boards Remove all connectors and the four silver M3L6 binding head screws from each of the CIS boards while supporting the board with one hand.

  • Page 74: Cooling Fan

    Cooling f Cooling fan Cooling fan Large bottom plate Large bottom plate Large bottom plate CAUTION Hold the cooling fan to keep it from falling and damaging the connectors and wiring when the screws are removed. CS1000-UM-251-03-9370 8-16...

  • Page 75: Separator Plates

    Insert a business card or something similar between the separator plates and the document hold-down unit to maintain appropriate clearance between them. This will make it easier to detach and reattach the document hold-down unit. Document Separator plates hold-down unit Insert a business card. Insert a business card. CS1000-UM-251-03-9370 8-17...

  • Page 76: Pinch Roller Units

    Take care to keep the spring inside from flying out and becoming lost. Pinch roller as disassembled Rear surface of the pinch roller unit This spring may fly out. Front surface of the pinch roller unit M3L14 binding head screws CS1000-UM-251-03-9370 8-18...
  • Page 77 Notches A Notches A Notches B Notches B Notches B Align CAUTION The paper feed and scanning accuracy may be affected if the notches are not aligned. Step (3) in “Reattaching the pinch roller units” above must be followed. CS1000-UM-251-03-9370 8-19...

  • Page 78: Front Guide

    When you finish, tighten the M3L6 binding head screws on the left-hand side. Tighten the other screws to reattach the front guide in the reverse order in which it was detached. CS1000-UM-251-03-9370 8-20...

  • Page 79: Rear Guide

    CAUTION When attaching the rear guide, insert a washer between the rear guide and the scanner unit base. Rear guide Scanner unit base M3L6 binding head screw Washer CS1000-UM-251-03-9370 8-21...

  • Page 80: Control Panel

    Detach the connector from the control panel. Connector Connector Control panel Control panel Reattaching the control panel Reattach the control panel by reversing the sequence of steps in which it was detached. CS1000-UM-251-03-9370 8-22...

  • Page 81: Cover Open Sensor

    Disconnect the cables and detach the cover open sensor. Reattaching the cover open sensor Reattach the cover open sensor by reversing the sequence of steps in which it was detached. CAUTION For optimal sensitivity, attach the sensor as far up as possible. CS1000-UM-251-03-9370 8-23...

  • Page 82: Front And Rear Paper Detection Sensors

    Detach the connector from the paper detection sensor. Paper detection sensor Paper detection sensor M3L10 Connector binding head screw Reattaching the front paper detection sensor Reattach the paper detection sensor by reversing the sequence of steps in which it was detached. CS1000-UM-251-03-9370 8-24...
  • Page 83 Paper detection sensor Connector Connector M3L10 binding head screw M3L10 binding head screw Photosensor bracket Photosensor bracket Reattaching the rear paper detection sensor Reattach the paper detection sensor by reversing the sequence of steps in which it was detached. CS1000-UM-251-03-9370 8-25...

  • Page 84: Motor

    Loosen the M3L6WP set screws to detach the small pulley small (Pulley S). Remove the two silver M8L10 binding head screws holding together the motor and motor mount. M3L6WP set screws M4L10 binding head screws Pulley S Motor mount CS1000-UM-251-03-9370 8-26...

  • Page 85: Adjusting The Tension Belt

    Direction of belt tension Direction of belt tension by 180 deg by 180 degrees. y 180 degrees rees. Motor Motor Motor CAUTION Always keep the belt under tension with respect to the 180-degree punched markings of the drive roller shaft. CS1000-UM-251-03-9370 8-27...

  • Page 86: Pulleys

    Reattaching the pulleys Reattach the pulleys by reversing the sequence of steps in which they were detached. Push each pulley as far as it will go and secure with the set screw. Adjusting the Tension Belt See the previous page. CS1000-UM-251-03-9370 8-28...

  • Page 87: Drive Rollers

    Reattach the drive rollers by reversing the sequence of steps in which they were detached. Make sure the right-hand and left-hand halves of the roller are attached to the E-ring and pulley, respec- tively. Attach to the pulley. Attach to the E-ring. CS1000-UM-251-03-9370 8-29...

  • Page 88: Image Sensor Unit

    M4L8 M4L8 binding head scre binding head screws binding head screws binding head scre binding head screws binding head screws Height adjustment screws CAUTION Take care to avoid subjecting the height adjustment screws to excessive shock or force. CS1000-UM-251-03-9370 8-30...
  • Page 89 The image sensor unit can be removed more easily if the glass base unit is detached first (see next page). CAUTION Always clean inside the image sensor when the glass base has been removed, as dirt or dust inside the unit may affect scanning. CS1000-UM-251-03-9370 8-31...
  • Page 90 Reattaching the image sensor unit Reattach the image sensor unit by reversing the sequence of steps in which it was detached. Align the image sensor with the front of the main unit when attaching the sensor. Front Align Align here. CS1000-UM-251-03-9370 8-32...

  • Page 91: Replacing The Glass Base Unit Only

    Reattaching the glass base unit Reattach the glass base unit by reversing the sequence of steps in which it was detached. Make sure the image sensor unit is properly sandwiched between the rear rails when securing them. CS1000-UM-251-03-9370 8-33...

  • Page 92: Boards And Electrical Components

    9. BOARDS AND ELECTRICAL COMPONENTS 9. BOARDS AND ELECTRICAL COMPONENTS 9.1 Wiring Diagrams Overall Configuration (CS1000/1000ES) CS1000-UM-251-01-9370...

  • Page 93: Overall Configuration (Cs1100Es)

    9. BOARDS AND ELECTRICAL COMPONENTS Overall Configuration (CS1100ES) CS1000-UM-251-03-9370...

  • Page 94: Component Layout On The Main Board

    9. BOARDS AND ELECTRICAL COMPONENTS Component Layout on the Main Board 2.5V 2.5V 3.3V P10 P13 CS1000-UM-251-03-9370...

  • Page 95: Power Unit Wiring

    9. BOARDS AND ELECTRICAL COMPONENTS Power Unit Wiring CS1000-UM-251-03-9370...

  • Page 96: Power Supply Unit

    +0 V +24 V +23.5 V to +24.5 V +24 V +23.5 V to +24.5 V +24 V +23.5 V to +24.5 V When checking for +24 V, use any of Pin Numbers 1 through 3 as the ground terminal. CS1000-UM-251-03-9370...

  • Page 97: Main Control Board

    Attach the new main board by reversing the sequence of steps in which the old board was removed. Initialize offset by setting DIP switch 2 on the scanner unit to the ON position; then turn ON power while pressing and holding the STOP key. CS1000-UM-251-03-9370...
  • Page 98 (12) Perform shading (undesired gray line removal). (See "Shading (undesired gray line removal)" on p. 10- 15.) (13) Check the sensor color density. (See "Checking sensor color density" on p. 10-18.) (14) Turn off power and set all DIP switches to the OFF position (normal operation mode). CS1000-UM-251-03-9370...

  • Page 99: At-A-Glance Guide To Adjustment Functions

    Offset initialization (*1) – – Press Shading correction Press – – *1: Offset initialization resets all settings stored in NVRAM to their default values. (Feed correction, origin, X overlaps, Y offsets, and density values will be reset to their defaults.) CS1000-UM-251-03-9370...

  • Page 100: Downloading The Boot Program

    Thus, you do not need to download the program. 1. Items required to download the boot program • CS1000 boot ROMs (ODD, EVEN): EPROMs with CS1000INSTXX programs stored • CS1000 scanner • CS1000 ROM jigs (used also for the IS3100) 2.

  • Page 101: Downloading Firmware

    To download firmware for a new main board, follow steps (8) and (9). Attach the main board to the CS1000 and use the SCSI cable to connect the CS1000 and PC. Set DIP switches 1, 2, and 3 to the ON positions and switch on power for the CS1000.

  • Page 102: Test Mode

    , Paper– , Power– Error– , Paper– , Power– Error– , Paper– , Power– Error– , Paper– , Power– Error– , Paper– , Power– Error– , Paper– , Power– Error– , Paper– , Power– : Unlit, : Lit CS1000-UM-251-03-9370 9-11...

  • Page 103: Adjustments With Software

    (3) Start OPS112 (ScanningMaster 21+). Select "About" from the "Help" menu. Click the scanner icon while pressing and holding the "Ctrl" key. Next, click the "OK" button while pressing and holding the "Shift" key. Icon Select "Adjust Scanner" from the "Tools" menu. CS1000-UM-251-02-9370 10-1...
  • Page 104 10. ADJUSTMENTS WITH SOFTWARE Select "Yes". When you click the "OK" button in the following windows, the Adjust Scanner window will appear with the Adjust menu. CS1000-UM-251-01-9370 10-2...

  • Page 105: Preparations Before Making Adjustments

    Click the "Current Value" button and note the value shown in the Feed box. After finishing, click the "Close" button. Similarly, select "Adjust Position" from the "Adjust" menu and click the "Current Value" button. Note the values shown in the X Overlap and Y Offset boxes and click the "Close" button. CS1000/1000EV CS1100EV CS1000-UM-251-02-9370 10-3...

  • Page 106: Preparing A Test Chart

    10. ADJUSTMENTS WITH SOFTWARE 10.3 Preparing a Test Chart (1) Prepare a CS1000 or CS1100 adjustment test chart. Make sure that the distances (measured with a glass scale) between the two points in all pairs are included in the chart in advance. (See the chart shown above.) <<Tip 1>>...

  • Page 107: Making Adjustments

    All LEDs flash when all shading data has been written. CHECKPOINT The paper will move several times during shading. This is perfectly normal. Turn off the scanner once, then turn it on again. Press the "REVERSE" button to eject the shading paper. CS1000-UM-251-02-9370 10-5...

  • Page 108: Feed Distance Adjustment

    Select the following for "Document Info" and "Scan Settings": "Document Info" Paper Size: JIS A0 (CS1100: JIS A1), Document Type: Black and White, Resolution: 600 dpi "Scan Settings" Output: Bilevel, Intensity: 115, Intensity Correction: 0, Edge Adjustment: 0 CS1000-UM-251-02-9370 10-6...
  • Page 109 << Factory setting >> Confirm that this value is within ±0.05. << During servicing >> Confirm that this value is within ±0.07. CHECKPOINT The scanner may be defective if the calculated values do not fall within the above ranges. CS1000-UM-251-01-9370 10-7...

  • Page 110: Position Adjustment

    The following dialog box will appear: Click the "Scan" button. Scan conditions: "Document Info" Paper Size: JIS A0 (CS1100: JIS A1) Document Type: Black and White Resolution: 600 dpi "Scan Settings" Output: Bilevel Intensity: 115 Intensity Correction: 0 Edge Adjustment: 0 CS1000-UM-251-02-9370 10-8...
  • Page 111 Click the "Scan" button to redisplay the scanned image. Confirm that the dark rectangle is between 6 and 11 pixels from the window edge. 6 to 11 pixels When the scanned image is between 6 and 11 pixels, you may proceed with sensor image alignment. CS1000-UM-251-01-9370 10-9...
  • Page 112 After finishing, close all adjustment menu windows. Use an A0 size document to perform normal scan, and confirm that the image appears properly. Image after adjustments CHECKPOINT After completing adjustments, reset DIP switch "2" to the OFF position. CS1000-UM-251-01-9370 10-10...
  • Page 113 In contrast, if the overlaps are not properly adjusted, the product specifications may not be satisfied. Check these values if you receive complaints regarding accuracy in the X direc- tion. CS1000-UM-251-01-9370 10-11...
  • Page 114 The image sensors themselves scan areas narrower than the area that can be physically scanned in order to provide a correction range. The numbers in these boxes represent the numbers of dots from the positions at which the sensors can start their scan to those where the sensors actually start the scan. CS1000-UM-251-01-9370 10-12...

  • Page 115: Shading (Undesired Color Line Removal)

    (2) Place the beige/white paper in the center of the document table. (3) Select "Density Adjustment" from the "Adjust" menu. The following dialog box will appear: Click the "Grayscale" check box to remove the check mark. CS1000/1000EV CS1100EV Click the "Scan" button. The following dialog box will appear.
  • Page 116 X and Y coordinates at the bottom right of the screen. Table: X coordinate range scanned by each sensor Sensor No. CS1000 X coordinates 0 to4704 4704 to 9440...
  • Page 117 If undesired white lines persist at the same positions even after repeating the undesired line removal procedure several times, it is possible that the glass is scratched or there is dirt inside the sensor unit (e.g., Selfoc lens upper section). Check accordingly. CS1000-UM-251-02-9370 10-15...

  • Page 118: Shading (Undesired Gray Line Removal)

    Select the following for "Document Info" and "Scan Settings": "Document Info" Document Type: Black and White, Paper Size: User Size, Width: 1000 mm (CS1100: 630 mm), Length: 120 mm, Resolution: 600 dpi "Scan Settings" Output: Grayscale, Gamma: 100, Brightness: 50, Contrast: 50 CS1000-UM-251-02-9370 10-16...
  • Page 119 For the CS1100, reposition the sheets over sensors 2 and 3 and check them after checking sensors 1 and 2. Table: X coordinate range scanned by each sensor Sensor No. CS1000 X coordinates 0 to4704 4704 to 9440...

  • Page 120: Resolution Adjustment Check

    • Scan Settings Document Info: CS1000: Paper Size: User Size, Width: 1000 mm, Length: 200 mm, Resolution: 600 dpi CS1000: Paper Size: User Size, Width: 630 mm, Length: 200 mm, Resolution: 600 dpi Scan Settings: Output: Bilevel 3.

  • Page 121: Checking Sensor Color Density (Using A Color Test Chart)

    Select the following for "Document Info" and "Scan Settings": "Document Info" Document Type: Black and White, Paper Size: User Size, Width: 1000 mm (CS1100: 630 mm), Length: 300 mm, Resolution: 600 dpi "Scan Settings" Output: 24-bit color, Gamma: 100, Brightness: 50, Contrast: 50 CS1000-UM-251-02-9370 10-19...
  • Page 122 (10) Place the red test chart in the center of the document table and select "Inspect Colors" from the "Adjust" menu. (11) Click the "Scan" button, set the scan settings in the scan window, and then click "Scan". CS1000-UM-251-02-9370 10-20...
  • Page 123 (13) Click "Save" and select the save location. Start Microsoft Excel and open the file "Color difference measurement sample.xls". Press the "Load data" button. Use the assessment criteria chart of "Color difference measurement chart" to check that the color differences are within the standard ranges. CS1000-UM-251-02-9370 10-21...

  • Page 124: Color Difference Measurement Chart

    The color test chart is expensive. Take care not to scratch it or allow it to become dirty. The results may not conform if the color test chart is scratched or dirty, or if the sheet is warped or set at an angle. CS1000-UM-251-02-9370 10-22...

  • Page 125: Troubleshooting

    Check the +5 V power supply and replace it if it is faulty. Replace the main control board. Replace the image sensors. Confirm that an appropriate value is Adjust "Intensity (Brightness)" in Scanning specified for "Intensity (Brightness)" in the Master 21+. Scanning Master 21+. CS1000-UM-251-01-9370 11-1...
  • Page 126 Ultra2 or Ultra2W cannot be connected. Replace the SCSI card. Use a PC that correctly detects other Replace the main control board. scanners to determine whether the prob- (Reinstall the boot program.) lem is with the PC itself. CS1000-UM-251-01-9370 11-2...
  • Page 127 This message does not indicate a problem. When you install the Adaptec EZ-SCSI, scanner, "?" appears at You can continue to use the scanner. [GRAPHTEC CS1000] appears. "Other Devices" in the Device Manager. When you check its properties, you get the message: "This device...

  • Page 128: Schematic Diagrams

    12. SCHEMATIC DIAGRAMS 12. SCHEMATIC DIAGRAMS 12.1 Control Board CS1000-UM-251-01-9370 12-1...

  • Page 129: Option

    M4 x 6 binding head screws (6-mm length) Stand stays Basket mounting bar 2 Basket mounting bar guides M4 x 20 binding head screws (20-mm length) Basket sheet M4 x 20 binding head screws (20-mm length) Basket mounting bar 1 CS1000-UM-251-01-9370 13-1...
  • Page 130 Decorative screws CHECKPOINT If you are using the document support wires on the CS1000, pull out basket mounting bar 1 as required. CAUTION To prevent damage to the basket or to the scanner itself, do not place any heavy objects in the basket or on the basket mounting bars.

  • Page 131: Parts Lists

    641000330 Right Side Cover CS Side Cover Right 641000341 Top Cover CS Top Cover 641000430 Top Pin 641000441 CSRP Mounting Bracket 641000470 Spring C-124G 641000600 User's Manual (English) CS1000-UM-151 641000840 Control Panel CS10 Control Panel 693610011 Cable IS2100C-1 CS1000-UM-251-01-9370 14-1...
  • Page 132 Glass Base Unit (Maintenance) 794021091 Control Panel Board IS21 Control Panel Board 488000092 Jig CS1000 Shading paper 488000093 Jig CS1000 adjustment test chart 488000094 Jig 1 set (2 colors) Color line removal check paper 488000095 Jig Facsimile test chart No.3 488000096 Jig...

  • Page 133: External Casing 1

    14. PARTS LISTS 14.2 External Casing 1 (31) 641000300 CS Front Guide (32) 641000320 CS Side Cover Left (33) 641000330 Side Cover Right (34) 641000341 CS Top Cover CS1000-UM-251-01-9370 14-3...

  • Page 134: External Casing 2

    14. PARTS LISTS 14.3 External Casing 2 9 42 10 40 43 44 324050511 80F-0505 Bearing 324080311 80F-0803 Bearing 500050303 FN9223-3106 Inlet (10) 500050305 ID Switch (18) 502112009 SW, AJ7201B Power Switch (35) 641000430 Top Pin CS1000-UM-251-01-9370 14-4...
  • Page 135 14. PARTS LISTS (40) 693610011 IS2100C-1 Cable (42) 693610130 IS2100C-13 Cable (43) 693610140 IS2100C-14 Cable (44) 694031080 IS3100C-8 Cable (51) 694440074 CS1000C-7 Cable CS1000-UM-251-01-9370 14-5...

  • Page 136: External Casing 3

    14.4 External Casing 3 39 48 58 19 46 (19) 502210002 PS-R50L-A Paper Sensor (39) 641000840 CS10 Control Panel (46) 694440021 CS1000C-2 Cable (47) 694440032 CS1000C-3 Sensor Unit (48) 694440040 CS1000C-4 Cable (58) 794021091 IS21 Control Panel Board CS1000-UM-251-01-9370 14-6...

  • Page 137: Document Hold-Down Unit

    14. PARTS LISTS 14.5 Document Hold-down Unit 27 29 (27) 641000210 Handle-ring Socket (28) 641000221 CS Retaining Plate (29) 641000230 C-42-2 Handle-ring (36) 641000441 CSRP Mounting Bracket (37) 641000470 C-124G Spring CS1000-UM-251-01-9370 14-7...

  • Page 138: Pinch Roller Unit

    O Ring 1AP12 x 264 379000168 Coil Spring A085-02 x 22 392330090 Spacer C-309 x 22 392340090 Spacer C-409 x 44 (21) 640310090 P4 IS31 Pinch Roller Stay x 22 (22) 640310410 P4 IS31 Pinch Roller Shaft x 22 CS1000-UM-251-01-9370 14-8...
  • Page 139 14. PARTS LISTS (24) 640310510 P4 IS31 Pinch Roller G x 44 (56) 774012810 Pinch Roller Unit (Maintenance) x 2 CS1000-UM-251-01-9370 14-9...

  • Page 140: Drive Unit

    14. PARTS LISTS 14.7 Drive Unit 13 49 378019021 Belt 60S2M380 (13) 500050745 KT60LM06-551 Motor (49) 694440051 CS1000C-5 Cable CS1000-UM-251-01-9370 14-10...

  • Page 141: Drive Roller Unit

    14. PARTS LISTS 14.8 Drive Roller Unit 314690020 6900ZZNXR Bearing (25) 641000060 IMG Mounting Bracket A (26) 641000070 IMG Mounting Bracket B (30) 641000240 CS Drive Roller CS1000-UM-251-01-9370 14-11...

  • Page 142: Sensor Unit

    14. PARTS LISTS 14.9 Sensor Unit 55 57 (19) 502210002 PS-R50L-A Paper Sensor (45) 694440011 CS1000C-1 Cable (55) 774012800 Image Sensor Unit (Maintenance) x 1 (57) 774012820 Glass Base Unit (Maintenance) x 1 CS1000-UM-251-01-9370 14-12...

  • Page 143: Board Unit

    14. PARTS LISTS 14.10 Board Unit 17 50 (11) 500050731 D2V4A8D-CL2 Memory (12) 500050736 LDA75F-24-H Power Supply (14) 500050747 8925E050179030GG Cable (15) 500050803 LDA15F-3-3.3 Power Supply (16) 500050804 LDA15F-5 Power Supply (17) 500050807 TUDC24B4-500 CS1000-UM-251-01-9370 14-13...
  • Page 144 14. PARTS LISTS (41) 693610021 IS2100C-2A SCSI I/F Cable (50) 694440063 CS1000C-6 Cable 694441060 CS1100C-6 Cable (52) 774012500 Main Board CS1000/CS1000EV x 1 774013500 Main Board CS1100EV (53) 774012510 CIS Control Board A (54) 774012520 CIS Control Board B CS1000-UM-251-01-9370 14-14...

  • Page 145: Accessories

    14. PARTS LISTS 14.11 Accessories (20) 640100533 IS10 Carrier Sheet (23) 640310450 IS31 Document Support Wires (38) 641000600 CS1000-UM-151 SC0006 SCSI Cable CS1000-UM-251-01-9370 14-15...

  • Page 146: Accessory Changes From Cs1000

    14.12 Accessory Changes from CS1000 Changed Accessory List CS1000EV The CS1000EV uses the same electrical and mechanical units as the CS1000. New EV body labels are added. New document hold-down unit EV (high-pressure type for CS1000EV) is added. Parts No.

  • Page 147: Disassembled Views Of Changed Parts

    14. PARTS LISTS 14.13 Disassembled Views of Changed Parts CS1100 foot assy. Parts No. Description Q’ty Remarks 308014002 CP-30FF-1A M3 × 6 binding head screw 641110370 C1 Foot cover 641110380 C1 Foot stay F socket M6L15N1 CS1000-UM-251-03-9370 14-17...

  • Page 148: Cs11 Hold-Down Unit Ev Maintenance (For Cs1100)

    M3 × 6 flat head screw M3 × 8 flat head screw 641110230 C1-J hold-down base 641110200 C1 hold-down CS 641000210 Hold-down side 641000820 Hold-down CS positioner 641000710 Hold-down EV caution label 641000441 Hold-down attachment 380101741 Pressure spring C-174 316422001 Ring latch C-42-2 CS1000-UM-251-03-9370 14-18...

  • Page 149: Cs11 Hold-Down Unit Ev Maintenance (For Cs1100)

    M3 × 6 flat head screw M3 × 8 flat head screw 641000651 Hold-down base JEC 641000660 Hold-down CS-JEC 641000210 Hold-down side 641000820 Hold-down CS positioner Hold-down EV caution label 641000441 Hold-down attachment 380101741 Pressure spring C-174 316422001 Ring latch C-42-2 CS1000-UM-251-03-9370 14-19...

Table of Contents