GRAPHTEC CS610-11eN Service Manual
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GRAPHTEC CS610-11eN Service Manual

GRAPHTEC CS610-11eN Service Manual

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COLOR IMAGE SCANNER
CS610 SERIES
SERVICE MANUAL
CS610-UM251-02-9370

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Summary of Contents for GRAPHTEC CS610-11eN

  • Page 1 COLOR IMAGE SCANNER CS610 SERIES SERVICE MANUAL CS610-UM251-02-9370...
  • Page 3 HISTORY OF REVISIONS No. Date issued Description of revision Page Edition 08.05.15 First Printing. 08.05.28 Cord number of the calibration sheet was corrected. 12-1 08.05.28 Cord number of the calibration sheet was corrected. 13-12 CS610-UM-251-9370...

  • Page 4: Table Of Contents

    CONTENTS 1. OVERVIEW .................... 1-1 Features ......................1-1 Standard Specifications ..................1-2 External View .....................1-4 2. PART NAMES AND FUNCTIONS ............2-1 Part Names and Functions ................2-1 3. PREPARING TO OPERATE THE SCANNER ........3-1 System Requirements ..................3-1 Connecting the Scanner to a Power Supply ...........
  • Page 5 DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS ........8-1 Right Side Cover ....................8-1 Left Side Cover ....................8-1 Top Cover Assembly ..................8-2 Front Guide Assembly ..................8-5 Rear Cover ......................8-6 Motor ........................8-7 Drive Roller Pulley .....................8-8 Drive Rollers ..................... 8-10 Drive Belt ......................
  • Page 6 9. BOARDS AND ELECTRICAL COMPONENTS ........9-1 Wiring Diagrams ....................9-1 Replacing the Data Controller Board ............... 9-2 1. Precautions for replacing the data controller board ........9-2 2. Replacing the data controller board ............9-2 Replacing the Ethernet Board ................9-3 Input the MAC address to the ethernet board ..........

  • Page 7: Overview

    1. OVERVIEW OVERVIEW 1.1 Features • 600-dpi optical resolution for high-precision image scanning Scanning with an optical resolution of 600 dpi allows even complex and difficult-to-scan documents, such as CAD drawings, electronic files, and mapping data to be scanned rapidly and with high precision. Scanning Master 21+ (scanner software included as a standard accessory) can be used to adjust the resolution in five levels (50 dpi to 800 dpi/50 dpi to 9600 (PRO) dpi, in 1-dpi increments) to suit the scanned document.

  • Page 8: Standard Specifications

    1. OVERVIEW 1.2 Standard Specifications Item CS610-11eN CS610-11eN-PRO Document size ANSI E to ISO A4 Maximum width: 1092 mm; minimum width: 210 mm Effective scanning area 1092 mm Guaranteed scanning precision Width: 1,066.8 mm (centered) range *3 Length: 16 m If the thickness exceeds 1.5 mm, 762 mm (30 inches) maximum...
  • Page 9 1. OVERVIEW Including data-transfer time The following system was used to measure the scanning speeds. CPU: Pentium 3.2 GHz or better Memory: 1 GB or more Interface: USB 2.0 The scanning speeds may be slower depending on the PC system used. Notes on scanning precision Scanning precision may vary slightly depending on the grade and thickness of the medium being scanned, and on the operating conditions.

  • Page 10: External View

    1. OVERVIEW 1.3 External View External Dimensions CS610 1205 Unit : mm Dimensional precision error : ±5 mm CS610-UM-251-9370...

  • Page 11: Part Names And Functions

    2. PART NAMES AND FUNCTIONS PART NAMES AND FUNCTIONS 2.1 Part Names and Functions Front View Paper sensor Control panel Top cover Cover sensor Document guides Lock Basket Release Stand Caster Top cover Open the top cover to clean the document hold-down unit and transparent contact plates. Paper sensors These sense whether a document is present in the scanner.

  • Page 12: Power Switch

    2. PART NAMES AND FUNCTIONS Rear View Power switch Interface selection switch connector AC line inlet Ethernet connector Power switch Controls the on/off status of the power supply to the scanner. AC line inlet Connect the power cord’s female plug here. USB connector Used to connect the USB interface cable.

  • Page 13: Control Panel

    2. PART NAMES AND FUNCTIONS Control panel POWER LED POWER Not lit : Power is turned off. APER ERROR Lit green : The power is on and the scanner is operating in normal mode. Flashing orange : The scanner is in power-saving mode. READY PAPER LED Not lit...
  • Page 14 2. PART NAMES AND FUNCTIONS REVERSE button • During READY mode Moves the document in the scanner backward. If this button is pressed while the scanner is in READY mode, READY mode is cleared and the document is ejected to rear of the scanner.

  • Page 15: Preparing To Operate The Scanner

    *1 If your scanner does not operate with the USB interface that comes with your computer, or if your computer does not have a USB 2.0 interface, please contact your sales representative or nearest Graphtec vendor for information on supported add-on cards. Recommended environment...

  • Page 16: Connecting The Scanner To A Power Supply

    3. PREPARING TO OPERATE THE SCANNER 3.2 Connecting the Scanner to a Power Supply Insert the female plug of the power cord provided into the scanner’s AC line inlet and insert its male plug into an electrical socket supplying AC voltage. Check that the scanner’s Power switch remains in the Off position until the connection of the power cord has been completed.
  • Page 17 3. PREPARING TO OPERATE THE SCANNER Turning the Scanner On or Off Whenever the scanner's Power switch is turned on, the POWER, PAPER, and ERROR lamps on the control panel light up. When the scanner has been initialized, the POWER lamp lights up. When resetting the scanner by turning it off then back on again, wait at least five seconds before turning it back on.

  • Page 18: Connecting The Scanner To A Computer

    3. PREPARING TO OPERATE THE SCANNER 3.3 Connecting the Scanner to a Computer The scanner can be connected to a computer using the USB interface or the Ethernet interface. The operation of the scanner cannot be guaranteed in the following cases: •...

  • Page 19: Installing The Software

    4.1.1 Installing the Driver Software for Windows 2000 The following procedure assumes that you are using the CS610-11eN as part of your system, and that you are using the USB interface. The scanner name displayed in the windows is the name of the scanner connected to the computer (CS610-11eN is used in this section).
  • Page 20 4. DAILY MAINTENANCE (5) Select the option “Search for a suitable driver for my device (recommended)” and click Next. (6) Select the check box entitled “Specify a location” and click Next. Click Browse and select the DRIVER folder in the CD-ROM drive or enter a CD-ROM drive name and \DRIVER using the keyboard.
  • Page 21 4. DAILY MAINTENANCE (8) The screen shown below is displayed when you click Next. Click Yes to continue the installation. (9) The screen shown below is displayed when the wizard has finished installing the driver. Click the Finish button. (10) The Windows 2000 Desktop appears and the Scanner is acknowledged by the computer. CS610-UM-251-9370...

  • Page 22: Installing The Driver Software For Windows Xp

    USB interface. The scanner name displayed in the windows is the name of the scanner connected to the computer (CS610-11eN is used in this section). (1) Connect the scanner to the computer, turn on the scanner first, and then turn on the computer. When Windows starts up, insert the CD-ROM supplied with the scanner in the CD-ROM drive.
  • Page 23 4. DAILY MAINTENANCE (5) The screen shown below is displayed. Click Continue Anyway to continue the installation. (6) The screen shown below is displayed when the wizard has finished installing the driver. Click the Finish button to close the “Welcome to the Found New Hardware” wizard. (7) The Windows XP desktop appears, and the scanner is recognized by the computer.

  • Page 24: Installing The Driver Software For Windows Vista

    4.1.3 Installing the Driver Software for Windows Vista The following procedure assumes that you are using the CS610-11eN as part of your system, and that you are using the USB interface. The scanner name displayed in the windows is the name of the scanner connected to the computer (CS610-11eN is used in this section).
  • Page 25 4. DAILY MAINTENANCE (5) Click “Don’t search online”. The following window appears. (6) Click “I don’t have the disc. Show me other options.” The following window appears. (7) Click “Browse my computer for driver software (advanced)”. The following window appears. Click [Browse] and select the DRIVER folder in the CD-ROM drive or enter the CDROM drive name and \DRIVER using the keyboard.
  • Page 26 4. DAILY MAINTENANCE (8) When you click [Next] the wizard will start searching for the driver. (9) The following window appears. Click [Install] to continue the installation. (10) The screen shown below is displayed when the wizard has finished installing the driver. Click [Close] to close the “Found New Hardware”...

  • Page 27: Checking The Interface Connection

    4.2 Checking the Interface Connection 4.2.1 Checking the Interface Connection for Windows 2000 The procedure outlined below assumes that the CS610-11eN is connected in your system. The scanner name displayed in the windows is the name of the scanner connected to the computer (CS610- 11eN is used in this section).

  • Page 28: Checking The Interface Connection For Windows Xp

    4. DAILY MAINTENANCE 4.2.2 Checking the Interface Connection for Windows XP The procedure outlined below assumes that the CS610-11eN is connected in your system. The scanner name displayed in the windows is the name of the scanner connected to the computer (CS610- 11eN is used in this section).

  • Page 29: Checking The Interface Connection For Windows Vista

    4. DAILY MAINTENANCE 4.2.3 Checking the Interface Connection for Windows Vista The procedure outlined below assumes that the CS610-11eN is connected in your system. The scanner name displayed in the windows is the name of the scanner connected to the computer (CS610- 11eN is used in this section).

  • Page 30: Installing The Scanning Master 21+ Application

    4. DAILY MAINTENANCE 4.3 Installing the Scanning Master 21+ Application The Scanning Master 21+ “OPS112” is a software application for using a Graphtec scanner to scan image data. Operating Environment Windows 2000 Professional/XP Professional/XP Home Edition/Vista Installation Procedure (The following steps are explained using the Windows 2000 windows.) (1) Boot Windows 2000.

  • Page 31: Daily Maintenance

    5. DAILY MAINTENANCE DAILY MAINTENANCE 5.1 Opening and Closing the Top Cover (1) Turn off the scanner’s power. (2) Push the left and right open levers on the top cover to unlock them, and hold the middle part of the top cover while you open the top cover by about 90 degrees.

  • Page 32: Cleaning The Document Hold-Down Unit

    5. DAILY MAINTENANCE 5.2 Cleaning the Document Hold-Down Unit Turn off the scanner. (2) Open the top cover as described in Section 5.1 “Opening and Closing the Top Cover”. (3) Wipe clean the underside of the document hold-down unit (see below) using a soft cloth that has been soaked in water or diluted neutral detergent and thoroughly wrung out.

  • Page 33: Cleaning The Image Sensors

    5. DAILY MAINTENANCE 5.3 Cleaning the Image Sensors The scanner’s image quality drops when the transparent contact plates over the image sensors become dirty, so clean the image sensors whenever necessary. Procedure (1) Turn off the scanner. (2) Open the top cover as described in Section 5.1 “Opening and Closing the Top Cover”. (3) As shown below, wipe off any soiled areas on the transparent contact plates using a soft cloth that has been moistened with water or a neutral detergent (diluted with water) and firmly wrung out.

  • Page 34: Cleaning The Paper Sensors

    5. DAILY MAINTENANCE 5.4 Cleaning the Paper Sensors Accumulated dust on the paper sensors may prevent the document from being detected. The sensors must be cleaned when necessary. (1) Turn off the scanner. (2) Open the top cover as described in Section 4.1 “Opening and Closing the Top Cover”. (3) Wipe the two paper sensors using a cotton swab.

  • Page 35: Removing A Jammed Document

    5. DAILY MAINTENANCE 5.5 Removing a Jammed Document If a document becomes jammed in the scanner during scanning or another operation, immediately turn off the scanner, and then remove the jammed document. Procedure (1) Turn off the scanner. (2) Open the top cover as described in Section 4.1 “Opening and Closing the Top Cover”. (3) If the document is jammed at the front, remove the document from the inside by pulling it forward.

  • Page 36: Calibration

    • The calibration sheet is a paper product. Do not attempt to clean it with any type of liquid cleaner. • The calibration sheet is a consumable item. Replacement sheets can be purchased from your sales representative or nearest Graphtec vendor. Preparation and checks Recommended usage environment •...

  • Page 37: Scanner Calibration

    5. DAILY MAINTENANCE Scanner Calibration Before beginning calibration, clean the transparent contact plates and scanner table surface. Any dust or dirt on this surface may affect calibration results and resulting image quality. Check that the calibration sheet is free of any dust or dirt. The calibration procedure will take some time.
  • Page 38 5. DAILY MAINTENANCE (10) To check the calibration results, click the Confirm button in the Calibration menu (shown in step (5) above). (11) The following message is displayed. Insert the calibration sheet into the scanner as instructed. (12) Click the OK button to start scanning. The scanned data is displayed when scanning is complete.

  • Page 39: Color Correction

    5. DAILY MAINTENANCE Color Correction Perform color correction if there is any discrepancy in color in parts of the scanned image even after you have calibrated the scanner. (1) Select Color Correction on the Scanner menu. (2) Click the Scan button. (3) The following message is displayed.
  • Page 40 5. DAILY MAINTENANCE (7) After you have clicked tile number 6, click the Set button. Click the OK button. (8) To check the color correction results, click the Confirm button. (9) The following message is displayed. Insert the color correction sheet in the scanner as instructed. Position the color correction sheet so that the red bar in the center of the sheet is centered in the scanner (but with the printed side down).

  • Page 41: Recommended Parts List

    6. RECOMMENDED PARTS LIST RECOMMENDED PARTS LIST Part No. Part Name Description Q'ty Remarks 444105030 Data Controller Board CS610PRO 1 CS610PRO 444105040 Data Controller Board CS610 1 CS610 794050003 CIS Controller Board 5 Same as CS600A 794050004 CIS Power Board) 1 Same as CS600A 774019980 CIS Sensor Assembly, Rank A 774019981 CIS Sensor Assembly, Rank B...

  • Page 43: List Of Jigs And Tools

    7. LIST OF JIGS AND TOOLS LIST OF JIGS AND TOOLS 7.1 Jigs Jigs Adjustments Remarks sc_csis4vxxx.x •Downloading system program Firmware OPS112 (Ver. 6.60or later) •Downloading system program Software supplied with the scanner •Shading (white correction) (Scanning Master 21+) •Adjusting feed distance •Aligning sensor images •Adjusting offset •Color correction...

  • Page 45: Disassembling And Adjusting The Mechanical Parts

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.1 Right Side Cover Detaching the right side cover (1) Remove the three M4L6 binding head screws on the right side of the scanner unit. (2) Detach the right side cover as shown below. M4L6 Binding Head Screw Right Side Cover...

  • Page 46: Top Cover Assembly

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.3 Top Cover Assembly Detaching the top cover assembly (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Verify that the POWER LED and READY LED are lit. (3) Press the ITA button and then verify that the READY LED goes out, and that the ITA LED lights instead.
  • Page 47 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS (8) Place the disconnected connector as shown below. Place the cable here. (9) Close the top cover. (10) Loosen the M3L6 binding head screw holding the right top cover plate as shown below. Loosen the M3L6 binding head screw which is concealed in this location.
  • Page 48 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS (12) Detach the top cover assembly from the right side of the scanner unit as shown below. Reattaching the top cover assembly (1) Reattach the top cover assembly in the reverse order in which it was detached. CS610-UM-251-9370...

  • Page 49: Front Guide Assembly

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.4 Front Guide Assembly Detaching the front guide assembly (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Remove the four M3L6 binding head screws holding the front guide assembly from each side. (3) Detach the front guide assembly as shown below.

  • Page 50: Rear Cover

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.5 Rear Cover Detaching the rear cover (1) Remove the four M3L6 binding head screws at the back of the scanner unit. M3L6 Binding Head Screw (2) Detach the rear cover. Reattaching the rear cover (1) Reattach the rear cover in the reverse order in which it was detached.

  • Page 51: Motor

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.6 Motor Detaching the motor (1) Detach the left side cover (see Section 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Disconnect the J4 connector from the data power board. (4) Remove the two M4L6 binding head screws holding the motor.

  • Page 52: Drive Roller Pulley

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.7 Drive Roller Pulley Detaching the drive roller pulleys (1) Detach the left side cover (see Section 8.2). (2) Loosen the two M4L6 binding head screws holding the motor. Belt M4L6 binding head screws (3) Detach the drive belt from the pulleys.
  • Page 53 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Reattaching the drive roller pulleys (1) Reattach the drive roller pulleys by reversing the sequence of steps in which they were detached. (2) Install the belt to the 180-degree punched markings of the drive roller shaft as shown below. Adjust the punched holes by 180 degrees.

  • Page 54: Drive Rollers

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.8 Drive Rollers Detaching the front drive roller (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Detach the top cover assembly (see Section 8.3). (4) Detach the drive roller belt and the pulley from the drive roller (see Section 8.7).
  • Page 55 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Reattaching the drive rollers (1) Reattach the drive rollers by reversing the sequence of steps in which they were detached. (2) The front drive roller and the rear drive roller are different. When installing a drive roller, check the mark on it to make sure that you have the correct one. Install the drive roller with Install the drive roller with this mark at the front.

  • Page 56: Drive Belt

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Drive Belt Detaching the drive belt (1) Detach the left side cover (see Section 8.2). (2) Loosen the two M4L6 binding head screws holding the motor. (3) Detach the drive belt from the pulleys. Belt M4L6 binding head screws...
  • Page 57 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Adjusting the drive belt tension (1) Loosen the two M4L6 binding head screws holding the motor. (2) Pull the motor in the "A" direction as shown below. (3) Use the Colex gauge to adjust the belt tension so that the belt displacement is approximately 1.6 mm when pressed with a force of 167 gf.

  • Page 58: Front And Rear Paper Detection Sensors

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.10 Front and Rear Paper Detection Sensors Detaching the front paper detection sensor (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Remove the M3L10 binding head screws holding the front paper detection sensor.

  • Page 59: Control Panel Sheet Switch

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.11 Control Panel Sheet Switch Detaching the control panel sheet switch (1) Detach the right cover (see Section 8.1). (2) Disconnect the fl exible cable from the control panel relay board and then pull off the control panel sheet switch from the right side cover.

  • Page 60: Contact Glass Assembly

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.12 Contact Glass Assembly Detaching the contact glass assembly (1) Open the center cover. (2) Remove the six M2L5 binding head screws holding the front contact glass stopper plate. M2L5 binding head screw M2L5 binding head screw M2L5 binding head screw M2L5 binding head screw...

  • Page 61: Cis (Charge Coupled Device Imaging Sensor) Assembly

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.13 CIS (Charge Coupled Device Imaging Sensor) Assembly Detaching the CIS assembly (1) Detach the contact glass assembly (see Section 8.12). (2) Slide each CIS assembly to the left side, lift it up from the right side, and then detach each CIS assembly.

  • Page 62: Cis (Charge Coupled Device Imaging Sensor) Board

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 7.14 CIS (Charge Coupled Device Imaging Sensor) Board Detaching the CIS boards (1) Detach the contact glass assembly (see Section 7.12). (2) Detach each CIS assembly (see Section 7.13). (3) Remove the two M2L5 binding head screws supporting each CIS board. CIS board CIS board M2L5 binding head screw...

  • Page 63: Pinch Roller Covers

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.15 Pinch Roller Covers Detaching the rear pinch roller cover (1) Remove the two M3L8 binding head screws and the bushes holding the rear pinch roller cover. M3L8 binding head screw (2) Remove the three M3L6 binding head screws holding the rear pinch roller cover from the rear of the scanner.
  • Page 64 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Detaching the front pinch roller cover (1) Remove the four M3L8 binding head screws and the bushes holding the front pinch roller cover. M3L8 binding head screw (2) Loosen the two M3L6 binding head screws holding the front pinch roller cover holding bracket. (3) Slide the front pinch roller cover holding bracket to the left and then detach the front pinch roller cover.
  • Page 65 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Reattaching the pinch roller covers (1) Reattach the pinch roller covers in the reverse order in which they were detached. CS610-UM-251-9370 8-21...

  • Page 66: Document Hold-Down Rollers

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.16 Document Hold-down Rollers Detaching the document hold-down rollers (1) Detach the pinch roller covers (see Section 8.15). (2) Remove the three M3L6 binding head screws holding each document hold-down roller spring plate. M3L6 binding head screw M3L6 binding head screw M3L6 binding head screw...

  • Page 67: Pinch Roller Units

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.17 Pinch Roller Units Detaching the front pinch roller units (1) Detach the pinch roller covers (see Section 8.15). (2) Remove the two M3L6 binding head screws holding the four pinch rollers unit assembly. Detach the four pinch rollers unit assembly from the top cover assembly.

  • Page 68: Cover Sensors

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.18 Cover Sensors Detaching the right cover sensor (1) Detach the pinch roller covers (see Section 8.15). (2) Remove the M4L12 binding head screws holding the right cover sensor. M3L6 binding head screw Right cover sensor M4L12 binding head screw M2L10 binding head screw...

  • Page 69: Safety Sensors

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.19 Safety Sensors Detaching the right safety sensor (1) Detach the pinch roller covers (see Section 8.15). (2) Remove the two M2L10 binding head screws holding the right safety sensor. M3L6 binding head screw Right cover sensor M4L12 binding head screw M2L10 binding head screw...
  • Page 70 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Detaching the center safety sensor (1) Detach the pinch roller covers (see Section 8.15). (2) Remove the two M2L10 binding head screws holding the center safety sensor. Thickness sensor M4L12 binding head screw M2L10 binding head screw Center safety sensor (3) Disconnect the cable from the center safety sensor and then detach the center safety sensor.

  • Page 71: Thickness Sensor

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.20 Thickness Sensor Detaching the thickness sensor (1) Detach the pinch roller covers (see Section 8.15). (2) Remove the two M2L10 binding head screws holding the thickness sensor. Thickness sensor M4L12 binding head screw M2L10 binding head screw Center safety sensor (3) Disconnect the cable from the thickness sensor and then detach the thickness sensor.

  • Page 72: Elevator Sensor

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.21 Elevator Sensor Detaching the elevator sensors (1) Detach the right cover (see Section 8.1). (2) Remove the two M2L10 binding head screws holding each elevator sensor. High position elevator sensor Low position elevator sensor M2L10 binding head screw M2L10 binding head screw (3) Disconnect the cable from each elevator sensor and then detach each elevator sensor.

  • Page 73: Adjusting The Thickness Sensor And The Elevator Sensors

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.22 Adjusting the Thickness Sensor and the Elevator Sensors Adjusting the thickness sensor (1) Detach the right cover but do not disconnect any cables from the right cover (see Section 8.1). (2) Remove the two M2L10 binding head screws holding the low position elevator sensor and then detach the low position elevator sensor.
  • Page 74 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS (9) Adjust the gap so that it is within 0.2 mm, using the screw in the center adjustment hole. (The slider will lower when you turn the screw clockwise.) Adjusting the low position elevator sensor (Thickness mode sensor) (1) After adjusting the thickness sensor, install the sensor at the position where the slider goes down.
  • Page 75 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Adjusting the high position elevator sensor (1) After adjusting the low position elevator sensor, press the FORWARD button until the slider goes up. (2) Confi rm the gap between the 4-mm holes in the slider and the side panel. (3) Adjust the gap using the FORWARD button and the REVERSE button.

  • Page 76: Adjusting The Safety Sensors

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.23 Adjusting the Safety Sensors Adjusting the safety sensors (1) Open the top cover assembly. (2) Insert a piece of sponge (thickness about 20 mm) or something similar under the center safety sensor. The right safety sensor adjustment hole The left safety sensor adjustment hole The center safety sensor adjustment hole...

  • Page 77: Elevator Gear Box

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.24 Elevator Gear Box Detaching the elevator gear box (1) Detach the front guide assembly (see Section 7.4). (2) Disconnect connector J3 on the elevator control board. Elevator control board (3) Loosen the three M3L6 binding head screws holding the rear of the bottom cover. (4) Remove the three M3L6 binding head screws holding the front of the bottom cover and the two M3L6 binding head screws holding both sides of the bottom cover.
  • Page 78 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS (6) Remove the two M3L6 binding head screws holding the gear box. Gear box M3L6 binding head screw M3L6 binding head screw Gear shaft clamp bracket (7) Remove the M3L6 binding head screws holding the gear shaft clamp bracket. (8) Detach the gear box from the scanner.

  • Page 79: Elevator Control Board

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.25 Elevator Control Board Detaching the elevator control board (1) Detach the front guide assembly (see Section 8.4). (2) Remove the four M3L6 binding head screws holding the elevator control board. (3) Disconnect all the connectors on the elevator control board. Elevator control board M3L6 binding head screw (4) Detach the elevator control board from the scanner.

  • Page 80: Adjusting The Elevator Slider Plate

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.26 Adjusting the Elevator Slider Plate (1) Detach the front guide assembly (see Section 8.4). (2) Detach the right and left side covers (see Sections 8.1 and 8.2). (3) Detach the top cover assembly (see Section 8.3). (4) Remove the M4L14 binding head screw holding the elevator lever plate.

  • Page 81: Ethernet Board

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.27 Ethernet Board Detaching the ethernet board (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Disconnect all the connectors on the ethernet board. Ethernet Board M3L6 binding head screw (4) Remove the four M3L6 binding head screws holding the ethernet board and then detach the ethernet...

  • Page 82: Data Controller Board

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.28 Data Controller Board When replacing the data controller board, perform the software adjustment to obtain the former setting values from the data controller board. Detaching the data controller board (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4).
  • Page 83 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS (6) Remove the two M2L4 fl at head screws holding the I/F selector switch braket and then detach the I/F selector switch braket from the main unit. M2L4 Flat head screw (7) Remove the M2L4 fl at head screw and the two M3L6 binding head screws holding the I/F board and then detach the I/F board from the data controller board.
  • Page 84 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Reattaching the data controller board (1) Reattach the data controller board in the reverse order in which it was detached. (2) Prepare corresponded the data controller board before replacing the data controller board. (3) Set the DIP switch setting for each model (See "Replacing the Data Controller Board"...

  • Page 85: Power Board

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.29 Power Board Detaching the power board (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Remove the six M3L6 binding head screws holding the power board. M3L6 binding head screw (4) Disconnect all the connectors on the power board.

  • Page 86: Switching Power Supply Board

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.30 Switching Power Supply Board Detaching the switching power supply board (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Remove the four M3L6 binding head screws holding the switching power supply board.

  • Page 87: Boards And Electrical Components

    9. BOARDS AND ELECTRICAL COMPONENTS BOARDS AND ELECTRICAL COMPONENTS 9.1 Wiring Diagrams CS610-UM-251-9370...

  • Page 88: Replacing The Data Controller Board

    9. BOARDS AND ELECTRICAL COMPONENTS 9.2 Replacing the Data Controller Board 1. Precautions for replacing the data controller board (1) Prepare corresponded the data controller board before replacing the data controller board. If the model name is CS600-11, use the old type of data controller board. If the model name is CS500-11-A, use the new type of data controller board.

  • Page 89: Replacing The Ethernet Board

    9. BOARDS AND ELECTRICAL COMPONENTS 9.3 Replacing the Ethernet Board (1) After replacing the ethernet board, you need to input the MAC address to the ethernet board. (2) Use Scanning Master 21+ to input the MAC address. Input the MAC address to the ethernet board (1) Use the USB cable to connect the CS610 and PC.

  • Page 90: Downloading Firmware

    9. BOARDS AND ELECTRICAL COMPONENTS 9.4 Downloading Firmware This section describes how to download firmware (system programs) via the USB interface to the flash memory provided on the data controller board, to which the boot program has been downloaded. 1. Items required to download firmware •...

  • Page 91: Adjustments Using The Software

    10. ADJUSTMENTS USING THE SOFTWARE 10. ADJUSTMENTS USING THE SOFTWARE 10.1 Starting the Software • Ensure that OPS112 (Scanning Master 21+ Ver 6.60 or later) is installed. Connect the scanner to the PC using a USB cable and switch on the scanner. (2) Start Windows (OS).
  • Page 92 10. ADJUSTMENTS USING THE SOFTWARE (7) The following message is displayed when the scanner is detected. Click "OK" button. (8) Select "About" from the "Help" menu. (9) Click the scanner icon while pressing and holding down the "Ctrl" key. Next, click the "OK" button while pressing and holding down the "Shift" key. Icon (10) Select "Adjust Scanner"...
  • Page 93 10. ADJUSTMENTS USING THE SOFTWARE (12) When you click the "OK" button in the following window, the Scanner Adjustment window will appear with an Adjust menu. CS610-UM-251-9370 10-3...

  • Page 94: Preparations Before Making Adjustments

    10. ADJUSTMENTS USING THE SOFTWARE 10.2 Preparations before Making Adjustments Note the current feed distance adjustment and position adjustment values while making adjustments. This enables the values to be entered directly from the keyboard to restore the scanner to its previous status if adjustment fails.

  • Page 95: Preparing Adjustment Charts

    10. ADJUSTMENTS USING THE SOFTWARE 10.3 Preparing Adjustment Charts There are the three kind of adjustment charts. • Calibration Sheet: This sheet is used for the sensor sensitivity adjustment. 1070 mm 220 mm Calibration sheet • C600/500/IS200 adjustment test chart: This chart is used for the manual sensor stitch adjustment, the feed distance adjustment and the scanning start position adjustment.
  • Page 96 B056 B056 C056 C056 D056 D056 B057 B057 C057 C057 D057 D057 B058 B058 B058 B058 B058 C058 C058 D058 D058 D058 D058 D058 10. ADJUSTMENTS USING THE SOFTWARE B059 B059 B059 B059 B059 C059 C059 D059 D059 D059 D059 D059 B060 B060...

  • Page 97: Making Adjustments

    10. ADJUSTMENTS USING THE SOFTWARE 10.4 Making Adjustments When you replaced the main board or the CIS sensors, follow the sequence of adjustments below. 1. Calibration (white correction) 2. Feed distance adjustment 3. Sensor stitch alignment 4. Scanning start position adjustment 5.

  • Page 98: Calibration (White Correction)

    10. ADJUSTMENTS USING THE SOFTWARE 10.4.1 Calibration (white correction) In the following cases, perform this adjustment. • When difference color appeared between each sensor. • When you replaced the main board. • When you replaced the CIS board. • When you replaced or removed the CIS sensors. •...
  • Page 99 10. ADJUSTMENTS USING THE SOFTWARE (7) Click the OK button to start scanning. The scanned data is displayed when scanning is complete. Colors may differ slightly for individual sensors to make it easier to identify problem areas in calibration. This does not indicate a defect. Check that there are no vertical streaks, such as white patches, in the scanned data.

  • Page 100: Feed Distance Adjustment

    10. ADJUSTMENTS USING THE SOFTWARE 10.4.2 Feed distance adjustment In the following cases, perform this adjustment. • When the distance is different in the direction of the feed. • When you replaced the main board. • When you replaced or removed the CIS sensors. •...
  • Page 101 10. ADJUSTMENTS USING THE SOFTWARE (6) The following dialog box will appear. Click the "Scan" button. Select the following for "Document Info" and "Scan Settings": "Document Info" Paper Size : User Size, Width: 1066, Length 1100, Resolution: 600 dpi Document Type : Black and White "Scan Settings"...
  • Page 102 10. ADJUSTMENTS USING THE SOFTWARE (7) Input the distance between C010 and C090 measured with a glass scale in the "Actual" box. (8) Click anywhere within the "Theoretical" box and use the crosshairs cursor to click the white corner indicated by arrow "C010" on the scanned image. (9) Scroll the scanned image to click the white corner indicated by arrow "C090"...

  • Page 103: Sensor Stitch Adjustment

    10. ADJUSTMENTS USING THE SOFTWARE 10.4.3 Sensor Stitch Adjustment In the following cases, perform this adjustment. • When the sensor jointing is misaligned. • When you replaced the main board. • When you replaced or removed the CIS sensors. Adjusting the sensor stitch by manual sensor stitch adjustment (1) Prepare the CS600/500/IS200 Test Chart.
  • Page 104 10. ADJUSTMENTS USING THE SOFTWARE (4) Select "Adjust Position" from the "Adjust" menu. (5) The following dialog box will appear. Confirm that the CS600/500/IS200 Test Chart is inserted to the scanner correctly, and then click the "Scan" button. (6) The following dialog box will appear. Click the "Scan" button. CS610-UM-251-9370 10-14...
  • Page 105 10. ADJUSTMENTS USING THE SOFTWARE (7) The image appears as shown below. Then confirm the jointing area of sensors from the A area to E area. At this time, confirm around 017 lines, because the top part of target is not stable to contact the CIS sensors.
  • Page 106 10. ADJUSTMENTS USING THE SOFTWARE Image after adjustments Tips for Making Fine Adjustments • Two portions of the aligned image become misaligned during adjustments using the crosshairs cursor. • You wish to move a portion of the image by one pixel. •...

  • Page 107: Scanning Start Position Adjustment

    10. ADJUSTMENTS USING THE SOFTWARE 10.4.4 Scanning Start Position Adjustment In the following cases, perform this adjustment. • When the start position is shifted. • When the stitch of sensors were adjusted by the auto-stitch adjustment. • When you replaced or removed the paper edge detecting sensor. •...
  • Page 108 10. ADJUSTMENTS USING THE SOFTWARE (5) The following dialog box will appear. And confirm the scanning condition. Then click the "Scan" button. Scan conditions: "Document Info" Paper Size: User Size, Width: 1066, Length 200, Resolution: 600 dpi Document Type: Black and White "Scan Settings"...
  • Page 109 10. ADJUSTMENTS USING THE SOFTWARE (6) Check the scanning point of the top center area. Adjust this gap if there is gap between the target edge and the scanning start point. (7) Zoom in to the top center area using the zoom button. If the start point of the scanning is within the top center area as shown below, it does not require offset adjustment.
  • Page 110 10. ADJUSTMENTS USING THE SOFTWARE (12) The following dialog box will appear. Then click the "Scan" button. (13) Zoom in to the top center circle using the zoom button. (14) Click anywhere within the Origin box. The crosshairs cursor appears in the Scanner Adjustment window. CS610-UM-251-9370 10-20...
  • Page 111 10. ADJUSTMENTS USING THE SOFTWARE (15) When the crosshairs cursor appears in the Scanner Adjustment window, click on the center of the top center edge with the crosshairs cursor. Click here with the crosshairs cursor. (16) Click the "Check" button, then click the "Set" button. The following dialog box will appear. Click the "OK"...

  • Page 112: Color Correction (Using A Color Correction Sheet)

    10. ADJUSTMENTS USING THE SOFTWARE 10.3 Color correction (using a color correction sheet) (1) Prepare the color correction sheet. (2) Select “Color Correction” from the “Adjust” menu. (3) Click the Scan button. (4) The following message is displayed. Insert the color correction sheet in the scanner. Position the color correction sheet so that the red bar in the center of the sheet is centered in the scanner (but with the printed side down).
  • Page 113 10. ADJUSTMENTS USING THE SOFTWARE (7) Click in the center of the color tile indicated by the numbers 1 to 6, in ascending order. For numbers 1 to 5, click the center of the upper left tile; for number 6, click in the center of the bottom right tile.
  • Page 114 10. ADJUSTMENTS USING THE SOFTWARE (11) Click the OK button to start scanning. After scanning has been completed, an enlarged view of the color-corrected data is displayed. (12) Click the Fit icon to display the entire image, and check whether there is any discrepancy in color. If there is no discrepancy, color correction is complete.

  • Page 115: Troubleshooting

    11. TROUBLESHOOTING 10. TROUBLESHOOTING Cause Checkpoint Remedy Lamps on the control Confirm that the power switch has been Switch on the power switch. panel remain unlit. switched on. Confirm that the power cable is properly Connect the cable properly. connected. Confirm that the cable is properly connected Connect the cable properly.
  • Page 116 11. TROUBLESHOOTING Cause Checkpoint Remedy The scanned drawing Clean the scanning glass and replace if Clean the scanning glass and replace if has undesired black necessary. necessary. lines. Clean the image sensors. Confirm that calibration (white correction) Perform calibration from the beginning (white has been properly performed.
  • Page 117 11. TROUBLESHOOTING Cause Checkpoint Remedy Paper jam occurs. Check the transfer section for foreign objects. Remove foreign objects. There is a difference The sensor color density has not been Adjust color density. in color density properly corrected. between the right- and left-hand portions of the document scanned in...

  • Page 119: Optional Item

    12. OPTION 12. OPTION 12.1 Optional Item Code Item Name OPS115-KIT-E Software to upgrade OPS112 Scanning Master 21+ to OPS115 Scanning Master Pro Color 12.2 Consumables Code Item Name IS0907 Carrier Sheet (A0) IS0908 Carrier Sheet (A1) IS0926 Calibration Sheet (42 inch) EM-CP Cleaning paper (50 sheets) CS610-UM-251-9370...

  • Page 121: Parts List

    13. PARTS LIST 13. PARTS LIST Regarding the rank of spare parts Rank A: This rank of part will be stocked always until product discontinued. Rank B: This rank of part will not be stocked always. This parts will need a lead time maximumly 3 month. Rank C: This rank of part will not be stocked always.

  • Page 122: Main Frame

    13. PARTS LIST 13.2 Main Frame Part No. Part name Description Q'ty Remarks 444105030 Data Controller Board CS610PRO CS610PRO 444105040 Data Controller Board CS610 CS610 641500060 Under Base 42 6415001511 Bottom Cover 774015535 Switching Power Supply Board BWC24SX-U 363028182 Rubber Foot C30RK28UL 794050004 CIS Power Board (For A version) Use for A version...
  • Page 123 13. PARTS LIST Main Frame Enhanced I/F board Ethernet board CS610-UM-251-9370 13-3...

  • Page 124: Front Guide

    13. PARTS LIST 13.3 Front Guide Part No. Part name Description Q'ty Remarks 480003161 M3L16 Binding Head Screw 480033081 M3L8 Flat Head Screw 641070000 Front Guide 774016500 Collar 5-7.5 641301200 Pulley Bracket 361204001 Edging Plate 641300290 Wire 350195011 Pulley VDC-277/57 641300200 Right Guide 641300210 Left Guide 641300220 Sheet A...
  • Page 125 13. PARTS LIST Front Guide CS610-UM-251-9370 13-5...

  • Page 126: Drive Roller

    13. PARTS LIST 13.4 Drive Roller Part No. Part name Description Q'ty Remarks 314690020 Bearing 6900ZZNXR 331608019 E-ring C8 481003063 M3L6 WP Set Screw 480004121 M4L12 Binding Head Screw 480004061 M4L6 Binding Head Screw 481004063 M4L6 WP Set Screw 641300170 Pulley Pulley 22Z 641300180 Pulley Pulley 66Z...

  • Page 127: Cis Unit

    13. PARTS LIST 13.5 CIS Unit Part No. Part name Description Q'ty Remarks 794050003 CIS Controller Board 480002051 M2L5 Binding Head Screw 480003061 M3L6 Binding Head Screw 641500401 Unit Base 42 641300400 Glass Guide Plate 641300440 Glass Guide Rubber 641300680 Rubber Sponge 1 641300690 Rubber Sponge 2 774017027 Glass 42 Assembly 774019980 CIS Sensor Assembly, Rank A Select the same rank of sensor...
  • Page 128 13. PARTS LIST CIS Unit CS610-UM-251-9370 13-8...

  • Page 129: Top Cover

    13. PARTS LIST 13.6 Top Cover Part No. Part name Description Q'ty Remarks 641070070 Top Cover 42 641300360 Front Pinch Roller Cover 641300370 Rear Pinch Roller Cover 641501060 Hold Down Plate L 641501070 Hold Down Plate S 641301502 Hold Down Roller 641501101 Roller Hold Spring Plate 3 641501110 Roller Hold Spring Plate 4...
  • Page 130 13. PARTS LIST Top Cover CS610-UM-251-9370 13-10...

  • Page 131: Cables

    13. PARTS LIST 13.7 Cables Part No. Part name Description Q'ty Remarks 694500901 3SB-2C-13A DCB to PB (J15-J5) 694500792 3SB-2C-2B DCB to PB (J12-J2) 694500833 3SB-2C-6C DCB to PB (J13-J3) 694500841 3SB-2C-7A Switching Power Supply 694501121 CA4501120A PB to LAN board 694501111 CA4501110A LAN Board to PCB (J401) 694501102 CA4501100B...

  • Page 132: Other Parts

    13. PARTS LIST 13.8 Other Parts Standard Accessories Part No. Part name Description Q'ty Remarks 640310450 Document Guide Wire 774017121 Document Support Unit 641050431 CS610-UM-151 Manual IS0926 Calibration Sheet Assembly 641600862 CS400-CDM20M CD-ROM IS0907 Carrier Sheet (A0) Stand Assembly Part No. Part name Description Q'ty...

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