GRAPHTEC CS500 Series Service Manual
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GRAPHTEC CS500 Series Service Manual

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IMAGE SCANNER
CS500/IS200 SERIES
SERVICE MANUAL
CS500/IS200-UM251-10-9370

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Summary of Contents for GRAPHTEC CS500 Series

  • Page 1 IMAGE SCANNER CS500/IS200 SERIES SERVICE MANUAL CS500/IS200-UM251-10-9370...
  • Page 3 HISTORY OF REVISIONS No. Date issued Description of revision Page Edition 04.10.13 First Printing. 04.11.11 Doucument number corrected. Section 12 & 13 04.11.11 Part number for the hold down roller corrected. 6-1,13-10 05.01.06 Firmware update procedure corrected. 05.01.14 Part item No.9 corrected. 13-8 05.03.09 Part number for stand corrected.

  • Page 4: Table Of Contents

    CONTENTS 1. OVERVIEW ................... 1-1 1.1 Features ....................1-1 1.2 Standard Specifications ................1-2 1.3 External View ..................1-5 2. PART NAMES AND FUNCTIONS ............ 2-1 2.1 Part Names and Functions ..............2-1 3. PREPARING TO OPERATE THE SCANNER ........3-1 3.1 System Requirements ................
  • Page 5 8.13 Contact Glass Assembly ............... 8-12 8.14 CIS (Charge Coupled Device Imaging Sensor) Assembly ......8-13 8.15 CIS (Charge Coupled Device Imaging Sensor) Board ......8-15 8.16 Pinch Roller Covers ................8-16 8.17 Document Hold-down Rollers ..............8-18 8.18 Pinch Roller Units ................. 8-19 8.19 IEEE 1394 Board (Onlry for the IEEE1394 model) .........
  • Page 6 13.4 Drive Roller ..................13-6 13.5 CIS Unit ....................13-8 13.6 Top Cover ................... 13-10 13.7 Cables ....................13-12 13.8 Other Parts ..................13-13 CS500/IS200-UM-251-9370...

  • Page 7: Overview

    Compatible with document sizes from ISO A4 up to ANSI E • Capable of color and grayscale scanning The CS500 Series scanners are capable of scanning in color (24-bit color, 8-bit color) or grayscale (256 shades). The IS200 Series scanners are capable of scanning in grayscale (256 shades).

  • Page 8: Standard Specifications

    1. OVERVIEW 1.2 Standard Specifications Item CS500-11/CS500-11eN/CS500-11PRO/CS500-11eN-PRO Document size ANSI E to ISO A4 Maximum width: 1092 mm; minimum width: 210 mm Effective scanning area Width : 1066 mm (centered) Length : 16 m Guaranteed scanning 841 mm x 1189 mm precision range Document thickness 1.5 mm or less (including the carrier sheet)
  • Page 9 1. OVERVIEW *3 Notes on scanning precision Scanning precision may vary slightly depending on the grade and thickness of the medium being scanned, and on the operating conditions. The precision figures above were measured under the operating conditions described below. •...
  • Page 10 1. OVERVIEW Item IS200-11/IS200-11eN/IS200-11PRO/IS200-11eN-PRO Document size ANSI E to ISO A4 Maximum width: 1092 mm; minimum width: 210 mm Effective scanning area Width : 1066 mm (centered) Length : 16 m Guaranteed scanning 841 mm x 1189 mm precision range Document thickness 1.5 mm or less (including the carrier sheet) Optical resolution...

  • Page 11: External View

    1. OVERVIEW 1.3 External View External Dimensions CS500 1205 IS200 1205 Unit : mm Dimensional precision error : ±5 mm CS500/IS200-UM-251-9370...

  • Page 13: Part Names And Functions

    2. PART NAMES AND FUNCTIONS PART NAMES AND FUNCTIONS 2.1 Part Names and Functions Front View Paper sensor Control panel Top cover Cover sensor Document guides Paper sensor Top cover Control panel Lock Cover sensor Basket Release Release Document guides Stand Caster CS500...
  • Page 14 2. PART NAMES AND FUNCTIONS Rear View Power switch IEEE 1394 connector connector AC line inlet CS500-11 CS500-11PRO IS200-11 IS200-11PRO Ethernet connector connector CS500-11eN CS500-11eN-PRO IS200-11eN IS200-11eN-PRO Interface selection switch connector The above illustration is of the CS500 model. Ethernet connector CS500-11eN-A CS500-11eN-A IS200-11eN-A IS200-11eN-PRO-A...
  • Page 15 2. PART NAMES AND FUNCTIONS Control panel POWER LED POWER Unlit : Is unlit while the scanner is turned off. PAPER ERROR Lit (green) : Lights when the scanner is turned and remains lit while it is operating normally. SCAN Flashing (orange) : Flashes when the scanner is in power-saving mode.

  • Page 17: Preparing To Operate The Scanner

    USB 2.0 interface, please contact your sales representative or nearest Graphtec vendor for information on supported add-on cards. *2 Graphtec does not guarantee correct scanner operation with every IEEE 1394 computer interface or add-on card. Please contact your sales representative or nearest Graphtec vendor for information on supported add-on cards.

  • Page 18: Connecting The Scanner To A Power Supply

    3. PREPARING TO OPERATE THE SCANNER 3.2 Connecting the Scanner to a Power Supply Insert the female plug of the power cord provided into the scanner’s AC line inlet and insert its male plug into an electrical socket supplying AC voltage. Check that the scanner’s Power switch remains in the Off position until the connection of the power cord has been completed.
  • Page 19 3. PREPARING TO OPERATE THE SCANNER Turning the Scanner On or Off Whenever the scanner's Power switch is turned on, the POWER, PAPER, and ERROR lamps on the control panel light up. When the scanner has been initialized, the POWER lamp lights up. When resetting the scanner by turning it off then back on again, wait at least five seconds before turning it back on.

  • Page 20: Connecting The Scanner To A Computer

    3. PREPARING TO OPERATE THE SCANNER 3.3 Connecting the Scanner to a Computer The scanner can be connected to a computer using the USB interface or IEEE 1394 interface. (eN models are connected using the Ethernet interface.) The operation of the scanner cannot be guaranteed in the following cases: •...
  • Page 21 3. PREPARING TO OPERATE THE SCANNER Connecting the scanner via an IEEE 1394 interface (1) Ensure that you have an IEEE 1394 interface cable that works with your computer. Plug the IEEE 1394 interface cable (6-pin) into the IEEE 1394 connector socket situated on the right-hand side of the scanner unit.

  • Page 23: Installing The Software

    The following procedure assumes that you are using the CS500-11 as part of your system, and that you are using the USB interface. If you are using the IEEE 1394 interface, GRAPHTEC CS500-11 IEEE 1394 SBP2 Device will be displayed where CS500-11 is displayed when the USB interface is used. The scanner name displayed in the windows is the name of the scanner connected to the computer (CS500-11 is used in this section).
  • Page 24 4. INSTALLING THE SOFTWARE (5) Select the option “Search for a suitable driver for my device (recommended)” and click Next. (6) Select the check box entitled “Specify a location” and click Next. Click Browse and select the DRIVER folder in the CD-ROM drive or enter a CD-ROM drive name and \DRIVER using the keyboard.
  • Page 25 4. INSTALLING THE SOFTWARE (8) The screen shown below is displayed when you click Next. Click Yes to continue the installation. (9) The screen shown below is displayed when the wizard has finished installing the driver. Click the Finish button. (10) The Windows 2000 Desktop appears and the Scanner is acknowledged by the computer.
  • Page 26 The following procedure assumes that you are using the CS500-11 as part of your system, and that you are using the USB interface. If you are using the IEEE 1394 interface, GRAPHTEC CS500-11 IEEE 1394 SBP2 Device will be displayed where CS500-11 is displayed when the USB interface is used. The scanner name displayed in the windows is the name of the scanner connected to the computer (CS500-11 is used in this section).
  • Page 27 4. INSTALLING THE SOFTWARE (4) When you click Next the wizard will start searching for the driver. (5) The screen shown below is displayed. Click Continue Anyway to continue the installation. (6) The screen shown below is displayed when the wizard has finished installing the driver. Click the Finish button to close the “Welcome to the Found New Hardware”...
  • Page 28 The scanner name displayed in the windows is the name of the scanner connected to the computer (CS500-11 is used in this section). (1) Launch the Control Panel using the Start menu. (2) The screen shown below is displayed when you click on the “Scanners and Cameras” icon. Ensure that “Graphtec CS500-11” is indicated here. CS500/IS200-UM-251-9370...
  • Page 29 (2) The screen shown below is displayed when you click on the “Printers and Other Hardware” icon. (3) The screen shown below is displayed when you click on the “Scanners and Cameras” icon. Ensure that “Graphtec CS500-11” is indicated here. CS500/IS200-UM-251-9370...

  • Page 30: Installing The Scanning Master 21+ Application

    4. INSTALLING THE SOFTWARE 4.5 Installing the Scanning Master 21+ Application The Scanning Master 21+ “OPS112” is a software application for using a Graphtec scanner to scan image data. Operating Environment Windows 2000 Professional/XP Professional/XP Home Edition Installation Procedure (The following steps are explained using the Windows 2000 windows.) (1) Boot Windows 2000.

  • Page 31: Daily Maintenance

    5. DAILY MAINTENANCE DAILY MAINTENANCE 5.1 Opening and Closing the Top Cover (1) Turn off the scanner’s power. (2) Push the left and right open levers on the top cover to unlock them, and hold the middle part of the top cover while you open the top cover by about 90 degrees.

  • Page 32: Cleaning The Document Hold-Down Unit

    5. DAILY MAINTENANCE 5.2 Cleaning the Document Hold-Down Unit Turn off the scanner. (2) Open the top cover as described in Section 5.1 “Opening and Closing the Top Cover”. (3) Wipe clean the underside of the document hold-down unit (see below) using a soft cloth that has been soaked in water or diluted neutral detergent and thoroughly wrung out.

  • Page 33: Cleaning The Image Sensors

    5. DAILY MAINTENANCE 5.3 Cleaning the Image Sensors The scanner’s image quality drops when the transparent contact plates over the image sensors become dirty, so clean the image sensors whenever necessary. Procedure (1) Turn off the scanner. (2) Open the top cover as described in Section 5.1 “Opening and Closing the Top Cover”. (3) As shown below, wipe off any soiled areas on the transparent contact plates using a soft cloth that has been moistened with water or a neutral detergent (diluted with water) and firmly wrung out.

  • Page 34: Cleaning The Paper Sensors

    5. DAILY MAINTENANCE 5.4 Cleaning the Paper Sensors Accumulated dust on the paper sensors may prevent the document from being detected. The sensors must be cleaned when necessary. (1) Turn off the scanner. (2) Open the top cover as described in Section 5.1 “Opening and Closing the Top Cover”. (3) Wipe the two paper sensors using a cotton swab.

  • Page 35: Removing A Jammed Document

    5. DAILY MAINTENANCE 5.5 Removing a Jammed Document If a document becomes jammed in the scanner during scanning or another operation, immediately turn off the scanner and then remove the jammed document. Procedure (1) Turn off the scanner. (2) Open the top cover as described in Section 5.1 “Opening and Closing the Top Cover”. (3) If the document is jammed at the front, remove the document from the inside by pulling it forward.

  • Page 36: Calibration

    • The calibration sheet is a paper product. Do not attempt to clean it with any type of liquid cleaner. • The calibration sheet is a consumable item. Replacement sheets can be purchased from your sales representative or nearest Graphtec vendor. Preparation and checks Recommended usage environment •...
  • Page 37 5. DAILY MAINTENANCE Scanner Calibration Before beginning calibration, clean the transparent contact plates and scanner table surface. Any dust or dirt on this surface may affect calibration results and resulting image quality. Check that the calibration sheet is free of any dust or dirt. The calibration procedure will take some time.
  • Page 38 5. DAILY MAINTENANCE (10) To check the calibration results, click the Confirm button in the Calibration menu (shown in step (5) above). (11) The following message is displayed. Insert the calibration sheet into the scanner as instructed. (12) Click the OK button to start scanning. The scanned data is displayed when scanning is complete.
  • Page 39 5. DAILY MAINTENANCE Color Correction Perform color correction if there is any discrepancy in color in parts of the scanned image even after you have calibrated the scanner. (1) Select Color Correction on the Scanner menu. (2) Click the Scan button. (3) The following message is displayed.
  • Page 40 5. DAILY MAINTENANCE (7) After you have clicked tile number 6, click the Set button. Click the OK button. (8) To check the color correction results, click the Confirm button. (9) The following message is displayed. Insert the color correction sheet in the scanner as instructed. Position the color correction sheet so that the red bar in the center of the sheet is centered in the scanner (but with the printed side down).

  • Page 41: Recommended Parts List

    6. RECOMMENDED PARTS LIST RECOMMENDED PARTS LIST Part No. Part Name Description Q'ty Remarks 774019603 Data Controller Board CS500 1 CS500 774019604 Data Controller Board CS500PRO 1 CS500PRO 774019601 Data Controller Board IS200 1 IS200 774019602 Data Controller Board IS200PRO 1 IS200PRO 794050001 Data Controller Board CS500-11eN-PRO CS500-11-A Main Board...

  • Page 43: List Of Jigs And Tools

    7. LIST OF JIGS AND TOOLS LIST OF JIGS AND TOOLS 7.1 Jigs Jigs Adjustments Remarks argos2.X •Downloading system program Firmware (CS500/IS200) OPS112 (Ver. 5.22 or later) •Downloading system program Software supplied with the scanner •Shading (white correction) (Scanning Master 21+) •Adjusting feed distance •Aligning sensor images •Adjusting offset...

  • Page 45: Disassembling And Adjusting The Mechanical Parts

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.1 Right Side Cover Detaching the right side cover (1) Remove the three M4L6 binding head screws on the right side of the scanner unit. (2) Detach the right side cover as shown below. M4L6 Binding Head Screw Right Side Cover...

  • Page 46: Top Cover Assembly

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.3 Top Cover Assembly Detaching the top cover (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Remove the four M3L10 cap screws and the two M3L14 cap screws on both sides of the plate. (3) Detach the top cover assembly from the scanner unit as shown below.

  • Page 47: Rear Cover

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.5 Rear Cover Detaching the rear cover (1) Remove the four M3L6 binding head screws at the back of the scanner unit. M3L6 Binding Head Screw (2) Detach the rear cover. Reattaching the rear cover (1) Reattach the rear cover in the reverse order in which it was detached.

  • Page 48: Motor

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.6 Motor Detaching the motor (1) Detach the left side cover (see Section 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Disconnect the J4 connector from the data power board. (4) Remove the two M4L6 binding head screws holding the motor.

  • Page 49: Drive Roller Pulley

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.7 Drive Roller Pulley Detaching the drive roller pulleys (1) Detach the left side cover (see Section 8.2). (2) Loosen the two M4L6 binding head screws holding the motor. Belt M4L6 binding head screws (3) Detach the drive belt from the pulleys.

  • Page 50: Drive Rollers

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.8 Drive Rollers Detaching the front drive roller (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Detach the drive roller belt and the pulley from the drive roller (see Section 8.7). (4) Detach the E-ring holding the drive roller.
  • Page 51 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Reattaching the drive rollers (1) Reattach the drive rollers by reversing the sequence of steps in which they were detached. (2) The front drive roller and the rear drive roller are different. When installing a drive roller, check the mark on it to make sure that you have the correct one. Install the drive roller with Install the drive roller with this mark at the front.

  • Page 52: Drive Belt

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Drive Belt Detaching the drive belt (1) Detach the left side cover (see Section 8.2). (2) Loosen the two M4L6 binding head screws holding the motor. (3) Detach the drive belt from the pulleys. Belt M4L6 binding head screws...

  • Page 53: Top Cover Sensor

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.10 Top Cover Sensor Detaching the left side top cover sensor (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Remove the two M3L6 binding head screws holding the left side top cover sensor bracket.

  • Page 54: Front And Rear Paper Detection Sensors

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.11 Front and Rear Paper Detection Sensors Detaching the front paper detection sensor (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Remove the M3L10 binding head screws holding the front paper detection sensor.

  • Page 55: Control Panel Sheet Switch

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.12 Control Panel Sheet Switch Detaching the control panel sheet switch (1) Detach the right cover (see Section 8.1). (2) Disconnect the flexible cable from the control panel relay board and then pull off the control panel sheet switch from the right side cover.

  • Page 56: Contact Glass Assembly

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.13 Contact Glass Assembly Detaching the contact glass assembly (1) Open the center cover. (2) Remove the six M2L5 binding head screws holding the front contact glass stopper plate. M2L5 binding head screw M2L5 binding head screw M2L5 binding head screw M2L5 binding head screw...

  • Page 57: Cis (Charge Coupled Device Imaging Sensor) Assembly

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.14 CIS (Charge Coupled Device Imaging Sensor) Assembly Detaching the CIS assembly (1) Detach the contact glass assembly (see Section 8.13). (2) Slide each CIS assembly to the left side, lift it up from the right side, and then detach each CIS assembly.
  • Page 58 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Reattaching the CIS assembly (1) Reattach each CIS assembly in the reverse order in which it was detached. (2) Use a CIS sensor of the same rank when replacing a CIS sensor. CIS sensor rank is indicated on the CIS sensor unit. If there is no rank shown on the sensor, you had better replace all five sensors.

  • Page 59: Cis (Charge Coupled Device Imaging Sensor) Board

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.15 CIS (Charge Coupled Device Imaging Sensor) Board Detaching the CIS boards (1) Detach the contact glass assembly (see Section 8.13). (2) Detach each CIS assembly (see Section 8.14). (3) Remove the two M2L5 binding head screws supporting each CIS board. CIS board CIS board M2L5 binding head screw...

  • Page 60: Pinch Roller Covers

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.16 Pinch Roller Covers Detaching the rear pinch roller cover (1) Remove the two M3L8 binding head screws and the bushes holding the rear pinch roller cover. M3L8 binding head screw (2) Remove the three M3L6 binding head screws holding the rear pinch roller cover from the rear of the scanner.
  • Page 61 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Detaching the front pinch roller cover (1) Remove the four M3L8 binding head screws and the bushes holding the front pinch roller cover. M3L8 binding head screw (2) Loosen the two M3L6 binding head screws holding the front pinch roller cover holding bracket. (3) Slide the front pinch roller cover holding bracket to the left and then detach the front pinch roller cover.

  • Page 62: Document Hold-Down Rollers

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.17 Document Hold-down Rollers Detaching the document hold-down rollers (1) Detach the pinch roller covers (see Section 8.16). (2) Remove the three M3L6 binding head screws holding each document hold-down roller spring plate. M3L6 binding head screw M3L6 binding head screw M3L6 binding head screw...

  • Page 63: Pinch Roller Units

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.18 Pinch Roller Units Detaching the front pinch roller units (1) Detach the pinch roller covers (see Section 8.16). (2) Remove the two M3L6 binding head screws holding the four pinch rollers unit assembly. Detach the four pinch rollers unit assembly from the top cover assembly.

  • Page 64: Ieee 1394 Board (Onlry For The Ieee1394 Model)

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.19 IEEE 1394 Board (Onlry for the IEEE1394 model) Detaching the IEEE 1394 board (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Remove the two M3L6 binding head screws and the one M2L6 binding head screw holding the IEEE 1394 board.

  • Page 65: Data Controller Board

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.20 Data Controller Board When replacing the data controller board, perform the software adjustment to obtain the former setting values from the data controller board. Detaching the data controller board (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4).
  • Page 66 8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS Reattaching the data controller board (1) Reattach the data controller board in the reverse order in which it was detached. (2) Prepare corresponded the data controller board before replacing the data controller board. If the model name is CS500-11 or IS200-11 use the data controller board for the CS500-11 or IS200-11.

  • Page 67: Power Board

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.21 Power Board Detaching the power board (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Remove the six M3L6 binding head screws holding the power board. M3L6 binding head screw (4) Disconnect all the connectors on the power board.

  • Page 68: Switching Power Supply Board

    8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS 8.22 Switching Power Supply Board Detaching the switching power supply board (1) Detach the right and left side covers (see Sections 8.1 and 8.2). (2) Detach the front guide assembly (see Section 8.4). (3) Remove the four M3L6 binding head screws holding the switching power supply board.

  • Page 69: Boards And Electrical Components

    9. BOARDS AND ELECTRICAL COMPONENTS BOARDS AND ELECTRICAL COMPONENTS 9.1 Wiring Diagrams 9.1.1 Wiring Diagrams (CS500-11,IS200-11) Overall Configuration 3SB-2C-10A STOP SW UNIT _SNSR STOP SW STOP SW REV SW REV SW REV SW SW_GND SW_GND SW_GND SCAN SW REAR P_SNSR SCAN SW SCAN SW FWD SW...
  • Page 70 9. BOARDS AND ELECTRICAL COMPONENTS Component Layout on the Data Controller Board USB 2.0 port DIP switch CS500/IS200-UM-251-9370...
  • Page 71 9. BOARDS AND ELECTRICAL COMPONENTS Component Layout on the CIS Controller Board CS500/IS200-UM-251-9370...
  • Page 72 9. BOARDS AND ELECTRICAL COMPONENTS Component Layout on the Power Board CS500/IS200-UM-251-9370...
  • Page 73 9. BOARDS AND ELECTRICAL COMPONENTS Component Layout on the IEEE 1394 Board Upper side Reverse side CS500/IS200-UM-251-9370...

  • Page 74: Wiring Diagrams (Cs500-11-A,Is200-11-A)

    9. BOARDS AND ELECTRICAL COMPONENTS 9.1.2 Wiring Diagrams (CS500-11-A,IS200-11-A) CS500/IS200-UM-251-9370...

  • Page 75: Replacing The Data Controller Board

    9. BOARDS AND ELECTRICAL COMPONENTS 9.2 Replacing the Data Controller Board 1. Precautions for replacing the data controller board (1) Prepare corresponded the data controller board before replacing the data controller board. If the model name is CS500-11 or IS200-11 use the old type of data controller board. If the model name is CS500-11-A or IS200-11-A use the new type of data controller board.

  • Page 76: Replacing The Ieee 1394 Board

    9. BOARDS AND ELECTRICAL COMPONENTS 9.3 Replacing the IEEE 1394 Board (1) After replacing the IEEE 1394 board, you need to input the MAC address to the IEEE 1394 board. (2) Use Scanning Master 21+ to input the MAC address. Input the MAC address to the IEEE 1394 board (1) Use the IEEE 1394 cable to connect the CS500/IS200 and PC.

  • Page 77: Downloading Firmware

    9. BOARDS AND ELECTRICAL COMPONENTS 9.4 Downloading Firmware This section describes how to download firmware (system programs) via the USB interface to the flash memory provided on the data controller board, to which the boot program has been downloaded. 1. Items required to download firmware •...

  • Page 79: Adjustments Using The Software

    10. ADJUSTMENTS USING THE SOFTWARE 10. ADJUSTMENTS USING THE SOFTWARE 10.1 Starting the Software • Ensure that OPS112 (Scanning Master 21+ Ver 5.22 or later) is installed. Connect the scanner to the PC using a USB cable and switch on the scanner. (2) Start Windows (OS).
  • Page 80 10. ADJUSTMENTS USING THE SOFTWARE (8) When you click the "OK" button in the following window, the Scanner Adjustment window will appear with the Adjust menu. CS500/IS200-UM-251-9370 10-2...

  • Page 81: Preparations Before Making Adjustments

    10. ADJUSTMENTS USING THE SOFTWARE 10.2 Preparations before Making Adjustments Note the current feed distance adjustment and position adjustment values while making adjustments. This enables the values to be entered directly from the keyboard to restore the scanner to its previous status if adjustment fails.

  • Page 82: Preparing A Test Chart

    10. ADJUSTMENTS USING THE SOFTWARE 10.3 Preparing a Test Chart (1) Prepare a 42-inch adjustment test chart. (2) Make sure that the distances (measured with a glass scale) between the two points in all pairs are included in the chart in advance. (See the chart shown above.) <<Tip 1>>...

  • Page 83: Making Adjustments

    10. ADJUSTMENTS USING THE SOFTWARE 10.4 Making Adjustments Always follow the sequence given below when making adjustments. 1. Calibration (white correction) 2. Feed distance adjustment 3. Position adjustment Offset adjustment Sensor joint alignment 4. Color correction Scanner Calibration Before beginning calibration, clean the scanner glass and scanner table surface. Any dust or dirt on this surface may affect calibration results and resulting image quality.
  • Page 84 10. ADJUSTMENTS USING THE SOFTWARE (5) Select All in Calibration and click the Execute button. (6) The following message is displayed. Insert the calibration sheet into the scanner as instructed. (7) Click the OK button to start scanning. The scanned data is displayed when scanning is complete. Colors may differ slightly for individual sensors to make it easier to identify problem areas in calibration.

  • Page 85: Feed Distance Adjustment

    10. ADJUSTMENTS USING THE SOFTWARE 2. Feed distance adjustment (1) Start the software. (See p. 10-1) (2) Select "Adjust Feed Distance" from the "Adjust" menu. (3) The following dialog box will appear: Correctly position the 42-inch test chart on the scanner and click the "Scan"...
  • Page 86 10. ADJUSTMENTS USING THE SOFTWARE The following dialog box appears, together with the scanned image. Measures the distance, Type in the measured Click this button to specify based on the scanned image distance here. the correction value for the scanner. When actual and theoretical values appear Click this button to Click this button to display...

  • Page 87: Position Adjustment

    10. ADJUSTMENTS USING THE SOFTWARE 3. Position adjustment Adjusting offset (origin) (1) Start the software. (See p. 10-1) (2) Select "Adjust Position" from the "Adjust" menu. (3) The following dialog box will appear: Correctly position the offset target chart on the scanner and click the "Scan"...
  • Page 88 10. ADJUSTMENTS USING THE SOFTWARE (4) The following dialog box will appear: Click the "Scan" button. Scan conditions: "Document Info" Paper Size: User Size, Width: 1016, Length 200, Resolution: 600 dpi Document Type: Black and White "Scan Settings" Output: Bilevel (5) A dialog box appears together with the Scanner window, as shown below.
  • Page 89 10. ADJUSTMENTS USING THE SOFTWARE (6) Click the "Check" button, then click the "Set" button. The following dialog box will appear. Click the "OK" button, then press the " " button while pressing the "Stop" button. Reposition the 42-inch test chart on the scanner. (7) Click the "Scan"...
  • Page 90 10. ADJUSTMENTS USING THE SOFTWARE Sensor joint alignment (X Overlap, Y Offset) (1) When continuing with sensor joint alignment after offset adjustment, scroll the adjusted image to display the portion shown below. If you start with sensor joint alignment, follow Steps (1) through (4) in "Adjusting offset (origin)" on p. 10-8 to display the scanned image, and scroll to display the portion shown below.
  • Page 91 10. ADJUSTMENTS USING THE SOFTWARE Tips for Making Fine Adjustments • Two portions of the aligned image become misaligned during adjustments using the crosshairs cursor. • You wish to move a portion of the image by one pixel. • You find it difficult to find whether any portions of the image are misaligned. •...
  • Page 92 10. ADJUSTMENTS USING THE SOFTWARE (5) (6): Y Offset Sensors 1, 3, and 5 are attached 24.5 mm behind sensors 2 and 4 in the direction of the feed. For this reason, there is always a 24.5 mm difference in the level of the scanned image. Thus, 24.5 mm/0.0423 mm (1 pixel) = 579 (approx.) appears in these boxes.

  • Page 93: Color Correction (Using A Color Correction Sheet), Cs500 Only

    10. ADJUSTMENTS USING THE SOFTWARE 4. Color correction (using a color correction sheet), CS500 only (1) Prepare the color correction sheet. (2) Select “Color Correction” from the “Adjust” menu. (3) Click the Scan button. (4) The following message is displayed. Insert the color correction sheet in the scanner. Position the color correction sheet so that the red bar in the center of the sheet is centered in the scanner (but with the printed side down).
  • Page 94 10. ADJUSTMENTS USING THE SOFTWARE (7) Click in the center of the color tile indicated by the numbers 1 to 6, in ascending order. For numbers 1 to 5, click the center of the upper left tile; for number 6, click in the center of the bottom right tile.
  • Page 95 10. ADJUSTMENTS USING THE SOFTWARE (11) Click the OK button to start scanning. After scanning has been completed, an enlarged view of the color-corrected data is displayed. (12) Click the Fit icon to display the entire image, and check whether there is any discrepancy in color. If there is no discrepancy, color correction is complete.

  • Page 97: Troubleshooting

    11. TROUBLESHOOTING 11. TROUBLESHOOTING Cause Checkpoint Remedy Lamps on the control Confirm that the power switch has been Switch on the power switch. panel remain unlit. switched on. Confirm that the power cable is properly Connect the cable properly. connected. Confirm that the cable is properly connected Connect the cable properly.
  • Page 98 11. TROUBLESHOOTING Cause Checkpoint Remedy The scanned drawing Clean the scanning glass and replace if Clean the scanning glass and replace if has undesired black necessary. necessary. lines. Clean the image sensors. Confirm that calibration (white correction) Perform calibration from the beginning (white has been properly performed.
  • Page 99 11. TROUBLESHOOTING Cause Checkpoint Remedy Paper jam occurs. Check the transfer section for foreign objects. Remove foreign objects. There is a difference The sensor color density has not been Adjust color density. in color density properly corrected. between the right- and left-hand portions of the document scanned in...

  • Page 101: Optional Item

    12. OPTION 12. OPTION 12.1 Optional Item Code Item Name OPS115-KIT-E Software to upgrade OPS112 Scanning Master 21+ to OPS115 Scanning Master Pro Color 12.2 Consumables Code Item Name IS0907 Carrier Sheet (A0) IS0908 Carrier Sheet (A1) IS0917 Calibration Sheet (42 inches) EM-CP Cleaning paper (50 sheets) CS500/IS200-UM-251-9370...

  • Page 103: Parts List

    13. PARTS LIST 13. PARTS LIST 13.1 Outer Casing Part No. Part name Description Q'ty Remarks 641300000 Control Panel 3SB 480003061 M3L6 Binding Head Screw 480004061 M4L6 Binding Head Screw 641300070 Rear Cover 641300031 Left Side Cover 774018000 Model Name Label CS500-11 CS500-11 774018001 Model Name Label CS500-11PRO CS500-11PRO...

  • Page 104: Main Frame

    13. PARTS LIST 13.2 Main Frame Part No. Part name Description Q'ty Remarks 480063103 M3L10 Cap Screw 480063143 M3L14 Cap Screw 393230160 Spacer BSB-316 774019603 Data Controller Board CS500 CS500 774019604 Data Controller Board CS500PRO CS500PRO 774019601 Data Controller Board IS200 IS200 774019602 Data Controller Board IS200PRO IS200PRO...
  • Page 105 13. PARTS LIST Main Frame CS500/IS200-UM-251-9370 13-3...

  • Page 106: Front Guide

    13. PARTS LIST 13.3 Front Guide Part No. Part name Description Q'ty Remarks 480003161 M3L16 Binding Head Screw Same as CS400-10 480033081 M3L8 Flat Head Screw Same as CS400-10 641600050 Front Guide CS500-11 CS500 640500050 Front Guide IS200-11 IS200 774016500 Collar 5-7.5 Same as CS400-10 641301200 Pulley Bracket Same as CS400-10...
  • Page 107 13. PARTS LIST Front Guide CS500/IS200-UM-251-9370 13-5...

  • Page 108: Drive Roller

    13. PARTS LIST 13.4 Drive Roller Part No. Part name Description Q'ty Remarks 314690020 Bearing 6900ZZNXR 331608019 E-ring C8 481003063 M3L6 WP Set Screw 480004121 M4L12 Binding Head Screw 480004061 M4L6 Binding Head Screw 481004063 M4L6 WP Set Screw 641300170 Pulley Pulley 22Z 641300180 Pulley...
  • Page 109 13. PARTS LIST Drive Roller CS500/IS200-UM-251-9370 13-7...

  • Page 110: Cis Unit

    13. PARTS LIST 13.5 CIS Unit Part No. Part name Description Q'ty Remarks 774015501 CIS Controller Board 794050003 CIS Controller Board CS600-A Use for A version CS600-11-A 480002051 M2L5 Binding Head Screw 480003061 M3L6 Binding Head Screw 641300401 Unit Base 42 641300430 Glass Guide Plate 42 641300441 Glass Guide Rubber 641300680 Rubber Sponge 1...
  • Page 111 13. PARTS LIST CIS Unit CS500/IS200-UM-251-9370 13-9...

  • Page 112: Top Cover

    13. PARTS LIST 13.6 Top Cover Part No. Part name Description Q'ty Remarks 480003061 M3L6 Binding Head Screw 641501060 Hold Down Plate L 641501070 Hold Down Plate S 641300370 Rear Pinch Roller Cover 641300360 Front Pinch Roller Cover 641600010 Top Cover 42CS5 CS500-11 640500010 Top Cover 42IS2 IS200-11...
  • Page 113 13. PARTS LIST Center Cover 26 28 25 CS500/IS200-UM-251-9370 13-11...

  • Page 114: Cables

    13. PARTS LIST 13.7 Cables Part No. Part name Description Q'ty Remarks 694500792 3SB-2C-2B DCB to PB 694500833 3SB-2C-6C DCB to PB 694500841 3SB-2C-7A Switching Power Supply 694500901 3SB-2C-13A Low Consumption Power Supply 694450110 FPC Cable CS20 CIS Flexible Cable 694500784 3SB-2C-1D CIS Board Power Supply 694500864 3SB-2C-9D...

  • Page 115: Other Parts

    13. PARTS LIST 13.8 Other Parts Standard Accessories Part No. Part name Description Q'ty Remarks 640310450 Document Guide Wire 641600810 CS500-UM-151 Manual 641501200 Calibration Sheet Assembly 42 inch Shade Assy-RMD 641300724 CS400-CDM06M CD-ROM 641001850 IS0907 Carrier Sheet (A0) Stand Assembly (CS500) Part No.
  • Page 116 13. PARTS LIST Stand Assembly (IS200) Part No. Part name Description Q'ty Remarks 641300801 Stand Assembly IS200 641300811 Center Bar IS200 641300822 Top Plate IS200 641300835 Stay IS200 641300850 Foot IS200 619001060 End Cap IS200 641300860 Frame A IS200 301112009 Caster IS200 390914101 M4L10 Coin Screw...

This manual is also suitable for:

Is200 seriesCs500-11Cs500-11-aIs200-11Is200-11-a

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