Gearshift Shaft No. 2 / Gearshift Cam Plate Removal And Installation - Suzuki kq500 Service Manual

Gearshift Shaft No. 2 / Gearshift Cam Plate
Removal and Installation
Removal
Refer to "Shift Lever Assembly Removal and
Installation: in Section 5A".
1) Drain engine oil. Refer to "Engine Oil and Filter
Replacement: in Section 0B".
2) Remove the generator cover. Refer to "Generator
Removal and Installation: in Section 1J".
3) Remove the gearshift shaft No. 2 assembly (1).
4) Remove the following parts from the gearshift shaft
No. 2 (2).
• Washer (3)
• Shift arm return spring (4)
• Shift gear (5)
• Snap ring (6)
Special tool
: 09900–06107 (Snap ring remover (Open
type))
3
4
5
B931H23306013
1
I931H1330036-02
2
6
3
I931H1330037-02
5) Remove the gearshift cam stopper plate (7).
6) Remove the gearshift cam stopper (8).
8
Installation
Install the gearshift shaft No. 2 and gearshift cam plate in
the reverse order of removal. Pay attention to the
following points:
• Install the gearshift cam stopper (1), bolt (2), washer
(3) and return spring (4).
NOTE
Hook the return spring end "A" to the
gearshift cam stopper.
CAUTION
!
Make sure that the gearshift cam stopper
moves smoothly.
• Tighten the gearshift cam stopper bolt (2) securely.
2
1
"A"
Transfer: 3C-13
7
I931H1330038-02
3
4
I931H1330039-01
2
I931H1330040-01