Eps Control Unit Removal And Installation - Suzuki kq500 Service Manual

6C-48 Power Assisted Steering System:

EPS Control Unit Removal and Installation

Removal
1) Disconnect the battery (–) lead wire.
2) Remove the front fender. Refer to "Front Side
Exterior Parts Removal and Installation: in
Section 9D".
3) Disconnect the EPS control unit couplers.
4) Disconnect the torque sensor coupler (1).
5) Remove the clamp (2) and release the EPS motor
lead wire (3).
B931H26306002
I931H1630057-01
1
I931H1630097-01
2
3
I931H1630098-01
6) Release the clip part "A" of the EPS control unit plate
with the special tool.
Special tool
(A): 09942–83110 (Clip remover)
"A"
7) Remove the fastener (4) and bolt (5).
8) Remove the EPS control unit (6) along with the EPS
control unit plate (7).
5
4
9) Remove the EPS control unit (6) from the EPS
control unit plate (7) as shown in the EPS control unit
construction. Refer to "EPS Control Unit
Construction (Page 6C-47)".
Installation
Install the EPS control unit in the reverse order of
removal. Pay attention to the following points:
• Tighten the EPS control unit mounting nut (1) to the
specified torque.
Tightening torque
EPS control unit mounting nut (a): 12 N·m (1.2
kgf-m, 8.5 lbf-ft)
1
(a)
(A)
I931H1630059-02
6
7
I931H1630062-02
I931H1630063-01