Exhaust Pipe / Muffler Removal And Installation - Suzuki kq500 Service Manual

1K-2 Exhaust System:

Exhaust Pipe / Muffler Removal and Installation

Removal
1) Remove the inner fenders and side covers, left and
right. Refer to "Front Side Exterior Parts Removal
and Installation: in Section 9D".
2) Remove the rear carrier. Refer to "Rear Carrier
Removal and Installation: in Section 9E".
3) Remove the seat. Refer to "Seat Removal and
Installation: in Section 9D".
4) Remove the engine side cover and rear fender.
Refer to "Rear Side Exterior Parts Removal and
Installation: in Section 9D".
5) Loosen the muffler connecting bolt (1).
6) Remove the exhaust pipe (2).
NOTE
Support the exhaust pipe to prevent it from
falling.
2
B931H21B06002
1
I931H11B0001-01
I931H11B0002-01
7) Remove the muffler (3).
NOTE
Support the muffler to prevent it from falling.
3
8) Remove the muffler cover (4).
Installation
Install the exhaust pipe/muffler in the reverse order of
removal.
Pay attention to the following points:
• Tighten the muffler mounting bolts (1) to the specified
torque.
Tightening torque
Muffler mounting bolt (a): 23 N·m (2.3 kgf-m, 16.5
lbf-ft)
I931H11B0004-01
4
I931H11B0005-01
1
(a)
1
(a)
I931H11B0006-02