Final Gear Related Parts Inspection - Suzuki kq500 Service Manual

• Install the oil seal with the special tool.
Special tool
(G): 09951–15810 (Brake disk dust cover
installer)
• Apply a small quantity of grease to the oil seal lip.
: Grease 99000–25160 (Water resistance
grease)
(G)
• Install the final driven gear (8) and shim(s) (9) into the
final gear case.
• Install the shim(s) (10).
• Install the O-ring to the final gear cover (11).
• Apply a small quantity of grease to the O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
11
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8
9
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10
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• Apply a small quantity of thread lock to the final gear
cover tools and tighten them to the specified torque
diagonally.
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER 1303 or
equivalent)
Tightening torque
Final gear cover bolt (M8) (c): 26 N·m (2.6 kgf-m,
19.0 lbf-ft)
Final gear cover bolt (M10) (d): 55 N·m (5.5 kgf-
m, 40.0 lbf-ft)
(d)
• Check the backlash and tooth contact. Refer to "Final
Gear Shim Inspection and Selection (Page 3B-33)".
• Install the rear brake assembly. Refer to "Rear Brake
Assembly Removal and Installation: in Section
4C".

Final Gear Related Parts Inspection

Refer to "Final Gear Assembly Removal and Installation
(Page 3B-25)".
Final Driven Gear Oil Seal
Inspect the oil seals lip for damage or wear. If any
defects are found, replace the oil seals with new ones.
Differential: 3B-32
(c)
(c)
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