Steering General Diagnosis; Power Assisted Steering System - Suzuki kq500 Service Manual

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Precautions .................................................6-1
Precautions............................................................. 6-1
Precautions for Steering ....................................... 6-1
Steering General Diagnosis.................... 6A-1
Steering Symptom Diagnosis.............................. 6A-1
Steering / Handlebar................................ 6B-1
Repair Instructions ..............................................6B-1
Steering / Handlebars Components .................... 6B-1
Handlebars Removal and Installation ................. 6B-3
Handlebars Inspection ........................................ 6B-5
Steering Related Parts Inspection ...................... 6B-9
Specifications.......................................................6B-9
Service Data ....................................................... 6B-9
Tightening Torque Specifications...................... 6B-10
Special Tools and Equipment ...........................6B-10
Recommended Service Material ....................... 6B-10
Special Tool ...................................................... 6B-11
Precautions...........................................................6C-1
Precautions for EPS............................................6C-1
P/S System Note.................................................6C-1
Precautions in Diagnosing Troubles ...................6C-1
General Description .............................................6C-2
P/S System Description ......................................6C-2
EPS Diagnosis General Description ...................6C-5
Self Diagnostic System Description ....................6C-5
Fail-safe Function Description.............................6C-5
Schematic and Routing Diagram........................6C-6
EPS Wiring Diagram ...........................................6C-6
EPS Control Unit Diagram ..................................6C-7
Section 6
Steering
CONTENTS
Component Location ...........................................6C-8
EPS Components Location .................................6C-8
EPS Troubleshooting ..........................................6C-8
Pre-diagnosis Inspection.....................................6C-9
EPS System Check...........................................6C-11
SDS Check........................................................6C-23
DTC Table.........................................................6C-24
Repair Instructions ............................................6C-47
EPS Control Unit Construction..........................6C-47
EPS Body Assembly Components....................6C-49
EPS Motor Inspection .......................................6C-52
Specifications .....................................................6C-53
Tightening Torque Specifications......................6C-53
Special Tools and Equipment ...........................6C-53
Recommended Service Material .......................6C-53
Special Tool ......................................................6C-54
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