Breather Rubber Case Inspection; Front Drive (Differential) Gear Shim Inspection And Adjustment - Suzuki kq500 Service Manual

3B-15 Differential:

Breather Rubber Case Inspection

Inspect the breather rubber case for wear or damage. If
any defects are found, replace the breather rubber case
with a new one.
Front Drive (Differential) Gear Shim Inspection
and Adjustment
Refer to "Front Drive (Differential) Assembly
Disassembly and Assembly (Page 3B-5)".
Backlash
• Install the left and right side shim(s) and front drive
(differential) gear assembly (1).
1
• Install the front drive (differential) case (2) and tighten
the bolts to the specified torque diagonally.
NOTE
B931H23206008
At this time, it is not necessary to apply a
sealant to the mating surface of the gear
case.
Tightening torque
Front drive (differential) case bolt: 22 N·m (2.2
kgf-m, 16.0 lbf-ft)
I931H1320065-01
B931H23206009
• Remove the oil filler cap and measure the backlash of
the differential ring gear using the horizontal type dial
gauge and drive shaft (3) as shown in the figure.
• Take backlash readings at three places while turning
the front drive (differential) gear slightly in each
direction and securely holding the pinion gear. Rear
the total backlash on the dial gauge.
Special tool
(A): 09900–20607 (Dial gauge)
(B): 09900–20701 (Dial gauge chuck)
I931H1320066-01
I931H1320067-01
Front drive (differential) gear backlash
Standard: 0.05 – 0.20 mm (0.0020 – 0.0080 in)
2
I931H1320068-01
(A)
(B)
3
I931H1320069-01
I831G1320062-01