Front Brake Master Cylinder Components; Front Brake Master Cylinder Assembly Removal And Installation - Suzuki kq500 Service Manual

4A-9 Brake Control System and Diagnosis:

Front Brake Master Cylinder Components

6
1. Reservoir tank cap
2. Diaphragm
3. Plate
4. Separator
5. Master cylinder
6. Piston/Cup set
Front Brake Master Cylinder Assembly Removal
and Installation
Removal
1) Drain brake fluid. Refer to "Brake Fluid Replacement
(Page 4A-6)".
2) Remove the throttle case assembly. Refer to
"Handlebars Removal and Installation: in Section
6B".
1
2
3
4
5
7
(a)
7. Brake hose union bolt
8. Brake lever
9. Brake lever pivot bolt
10. Brake lever pivot bolt lock-nut
: 23 N⋅m (2.3 kgf-m, 16.5 lbf-ft)
: 10 N⋅m (1.0 kgf-m, 7.0 lbf-ft)
B931H24106014
10
(b)
: 6 N⋅m (0.6 kgf-m, 4.5 lbf-ft)
: Apply silicone grease.
: Apply brake fluid.
: Do not reuse.
3) Disconnect the front brake light switch lead coupler
(1).
1
B931H24106013
9
(c)
8
(c)
I931H1410047-01
I931H1410022-01