Suzuki kq500 Service Manual page 63

Tightening Torque List
Engine
Spark plug
Air cleaner box mounting bolt
Cylinder head cover bolt
Rocket arm shaft bolt
Intake pipe bolt
Cylinder head bolt (M8)
Cylinder head bolt (M10)
Cylinder head base nut
Camshaft sprocket bolt
Cam chain tensioner bolt
Cam chain tension adjuster mounting bolt
Cam chain tension adjuster cap bolt
Crankcase bolt (M6)
Crankcase bolt (M8)
TDC plug
Valve clearance adjuster lock-nut
Valve clearance inspection cap bolt
Clutch shoe nut
Movable drive face bolt
Movable driven face bolt
Movable driven face ring nut
Clutch outer cover bolt
Clutch inner cover bolt
Generator rotor nut
Generator stator set bolt
Speed sensor bolt
Starter clutch bolt
Left crankshaft spacer nut
Exhaust pipe nut
Muffler connect bolt
Muffler mounting bolt
Muffler end cover nut
Engine oil drain plug
Engine coolant drain plug
Drive bevel gear nut
Engine mounting nut
Engine mounting damper stopper bolt
Rear output shaft nut
Crank balancer drive gear nut
Crank balancer driven gear bolt
Starter motor mounting bolt
Starter motor lead wire connecting nut
Starter motor housing bolt
Oil gallery plug (M8)
Oil gallery plug (M12)
Item
Initial
N⋅m
11
4.5
10
28
9
25
25
Final 37
25
15
13
10
8
10
26
23
10
10
150
110
110
110
8
9
140
11
10
26
38
23
23
23
11
21
12.5
100
60
23
100
150
50
10
6
3.5
18
21
Service Data:
B931H20307002
kgf-m lbf-ft
1.1 8.0
0.45 3.0
1.0 7.0
2.8 20.0
0.9 6.5
2.5 18.0
2.5 18.0
3.7 27.0
2.5 18.0
1.5 11.0
1.3 9.5
1.0 7.0
0.8 6.0
1.0 7.0
2.6 19.0
2.3 16.5
1.0 7.0
1.0 7.0
15.0 108.5
11.0 79.5
11.0 79.5
11.0 79.5
0.8 6.0
0.9 6.5
14.0 101.5
1.1 8.0
1.0 7.0
2.6 19.0
3.8 27.5
2.3 16.5
2.3 16.5
2.3 16.5
1.1 8.0
2.1 15.0
1.25 9.0
10.0 72.5
6.0 43.5
2.3 16.5
10.0 72.5
15.0 108.5
5.0 36.0
1.0 7.0
0.6 4.5
0.35 2.0
1.8 13.0
2.1 15.0
0C-7