Service Data - Suzuki kq500 Service Manual

Service Data

General Information
Service Data
Valve + Valve Guide
Unit: mm (in)
Item
Valve diam.
Valve clearance (When cold)
Valve guide to valve stem clearance
Valve guide I.D.
Valve stem O.D.
Valve stem deflection
Valve stem runout
Valve head thickness
Valve stem end length
Valve seat width
Valve head radial runout
Valve spring free length
Valve spring tension
Camshaft + Cylinder Head
Unit: mm (in)
Item
Cam height
Camshaft journal oil clearance
Camshaft journal holder I.D.
Camshaft journal O.D.
Camshaft runout
Rocket arm I.D
Rocket arm shaft O.D
Cylinder head distortion
Cylinder head cover distortion
Specifications
Standard
IN.
EX.
IN. 0.05 – 0.10 (0.002 – 0.004)
EX. 0.17 – 0.22 (0.007 – 0.009)
IN. 0.010 – 0.037 (0.0004 – 0.0015)
EX. 0.030 – 0.057 (0.0012 – 0.0022)
IN. & EX. 5.000 – 5.012 (0.1969 – 0.1973)
IN. 4.975 – 4.990 (0.1959 – 0.1965)
EX. 4.955 – 4.970 (0.1951 – 0.1957)
IN. & EX.
IN. & EX.
IN. & EX.
IN. & EX.
IN. & EX. 0.9 – 1.1 (0.035 – 0.043)
IN. & EX.
IN. & EX.
182 – 210 N (18.6 – 21.4 kgf, 41.0 – 47.2 lbs)
IN. & EX.
at length 31.5 mm (1.24 in)
Standard
IN. 33.45 – 33.50 (1.317 – 1.319)
EX. 33.47 – 33.52 (1.318 – 1.320)
Camshaft
0.028 – 0.059 (0.0011 – 0.0023)
end side
Other side 0.032 – 0.066 (0.0013 – 0.0026)
Camshaft
17.512 – 17.525 (0.6894 – 0.6900)
end side
Other side 22.012 – 22.025 (0.8666 – 0.8671)
Camshaft
17.466 – 17.484 (0.6876 – 0.6883)
end side
Other side 21.959 – 21.980 (0.8645 – 0.8654)
IN. & EX. 12.000 – 12.018 (0.4724 – 0.4731)
IN. & EX. 11.973 – 11.984 (0.4714 – 0.4718)
30.6 (1.20)
27.0 (1.06)
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Service Data: 0C-1
B931H20307001
Limit
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0.35 (0.014)
0.05 (0.002)
0.5 (0.02)
2.3 (0.09)
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0.03 (0.001)
38.8 (1.53)
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Limit
33.15 (1.305)
33.17 (1.306)
0.150 (0.0059)
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0.10 (0.004)
0.05 (0.002)
0.05 (0.002)