Pulnix TMC-7DSP Operation Manual

Pulnix TMC-7DSP Operation Manual

Color ccd camera
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TMC-7DSP/TMC-6DSP
Color CCD Camera
Operation Manual
September 10, 1999
69-0059 Rev. A

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Summary of Contents for Pulnix TMC-7DSP

  • Page 1 TMC-7DSP/TMC-6DSP Color CCD Camera Operation Manual September 10, 1999 69-0059 Rev. A...
  • Page 2 The material contained in this manual consists of information that is proprietary to PULNiX America, Inc., and may only be used by the purchasers of the product. PULNiX America, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein.
  • Page 3: Table Of Contents

    Table of Content 1 INTRODUCTION ....................1 1.1 Product Description and Applications.................1 1.2 Features ..........................1 1.3 Functional Options......................2 1.4 System Configuration ......................3 2 INSTALLATION ....................4 2.1 Getting Started ........................4 2.1.1 Unpacking.........................4 2.1.2 Components List.......................4 2.1.3 Accessories and Options..................4 2.2 Camera Setup ........................5 2.2.1 Connector Pin Configurations...................5 2.2.2 Power Supply and Power Cable Setup ..............5 2.2.3 Attaching the Video Output..................8...
  • Page 4 Table of Contents 4.2.11 Read Setting......................23 4.3 Troubleshooting and FAQ ....................24 4.3.1 Main Control Dialog Box Does Not Open ...............24 4.3.2 Advanced Controls Are Not Operational ..............24 5 TROUBLESHOOTING ...................24 5.1 Problems and Solutions....................24 5.1.1 Symptom: No Video ....................24 5.1.2 Symptom: Dark Video.....................25 5.1.3 Symptom: Non-synchronized Video ...............25 5.2 Information and Support Resources.................25 6 APPENDIX .....................26...
  • Page 5 List of Figures FIGURE 1. TMC-7DSP/TMC-6DSP System Configuration ......13 FIGURE 2. 12P-02 Interface Cable (optional)...........16 FIGURE 3. RS-232C Cable ................17 FIGURE 4. Shutter Control Settings ..............21 FIGURE 5. TMCDSP Software Control Panel ..........24 FIGURE 6. TMC-7DSP/TMC-6DSP Top Board ..........25 FIGURE 7.
  • Page 7: Introduction

    1.2 Features • High performance Digital Signal Processing (DSP) PULNiX uses state of the art DSP technology which offers increased speed, greater efficiency and specialization of function. High sensitivity complementary color filter • The TMC-7DSP/TMC-6DSP uses complementary stripe color filters of Cy, Gr, Ye. More sensitive than R, G, B primary color systems, a broader range of color variations are generated for outstanding color fidelity.
  • Page 8: Functional Options

    1/60 to 1/10,000 sec. programmable shutter and auto shutter The auto shutter function on the TMC-7DSP/TMC-6DSP adjusts the shutter speed automatically to maintain a wide dynamic range of video output (5 lux to 50,000 lux). This eliminates the need for bulky, expensive auto iris lenses.
  • Page 9: System Configuration

    TMC-7DSP/TMC-6DSP System Configuration FIGURE 1. Power Ext. Sync Auto-Iris Lens Integration (optional) Video Output* OPTION SHUTTER PWR/RGB VIDEO MODE Computer with Monitor Frame Grabber Board * Video Output is the same as BNC connector TMC-7DSP/TMC-6DSP Color CCD Camera Page 3...
  • Page 10: Installation

    2.1.3 Accessories and Options Following is a list of additional accessories and options that may be recommended or required for your particular application. Please check with your PULNiX representative prior to the installation of your video system to determine what you might need.
  • Page 11: Camera Setup

    * For Pin #3, 12V DC is optional for auto iris control. 2.2.2 Power Supply and Power Cable Setup 2.2.2 (a) Power Supplies The TMC-7DSP requires 12 V DC. The 12pin connector is located at the rear of the camera. PULNiX recommends the following power supplies: K25-12 110V AC/12V DC 2.1A power supply...
  • Page 12: Figure 2. 12P-02 Interface Cable (Optional)

    2.2.2 (b) PULNiX Power Cables If you are using PULNiX power cables, such as the 12P-02, KC-10, etc., please refer to the pin-out diagram. The color coded leads use Grey for Ground and Yellow for +12V DC. 12P-02 Interface Cable (optional) FIGURE 2.
  • Page 13 For use in exposed situations, the DC-12N and PD-12 are recommended. 2.2.2 (d) CBL-2R-7D RGB and Video Output Cable CBL-2R-7D FIGURE 3. GREEN BLUE SYNC C. Video TMC-7DSP/TMC-6DSP Color CCD Camera Page 7...
  • Page 14 INSTALLATION 2.2.2 (e) DSP-2YC RS-232 Control and Y/C Output Cable DSP-2YC Cable FIGURE 4. RS-232 PC COM Ground Frame Grabber Monitor PIN1 PIN2 PIN3 PIN4 PIN5 PIN6 PIN7 PIN8 PIN9 Page 8 TMC-7DSP/TMC-6DSP Color CCD Camera...
  • Page 15 RS-232C interface. The RS-232C-9 cable (Figure 5, “RS-232C-9 Cable”) connects to the 6- pin connector on the rear of the camera. The internal CPU controls the TMC-7DSP/TMC-6DSP camera’s operation mode and DSP parameter changes. Contact PULNiX for the TMC-7DSP/TMC- 6DSP software diskette.
  • Page 16: Attaching The Video Output

    Your backfocus is now set. 2.2.6 Auto-Iris Lens Setup (Optional) The auto-iris option allows auto-iris lenses with full video input to be used with the PULNiX TMC- 7DSP/TMC-6DSP via the 6-pin connector located on the back of the camera. A mating 6-pin connector (PC-6P) may be obtained from PULNiX.
  • Page 17: Monitor Display Mode

    For monitoring real time video, connect the video output to a video monitor or other device. 2.3 Camera Alignment and Adjustment 2.3.1 Equipment 2.3.1 (a) Light Source for Test Chart Pattern Box PTB-500 (90-130V) PTB-220 (190-240V) (not used in the U.S.) 2.3.1 (b) Video and Gamma Adjustment TMC-7DSP/TMC-6DSP Color CCD Camera Page 11...
  • Page 18: Operation

    The capability to externally vary the electronic shutter rate from 1/60 sec. to 1/10,000 sec. is a standard feature of the TMC-7DSP/TMC-6DSP camera. The TMC-7DSP/TMC-6DSP camera has a substrate drain type shutter mechanism which results in a superb picture at various speeds with smearing.
  • Page 19: Color Balance And Adjustment

    *WARNING: Information is for reference only. Opening the cover voids the warranty. Contact PULNiX for JSW settings. 3.1.4 White Balance Modes The TMC-7DSP/TMC-6DSP has seven white balance modes. These are selectable by switching SW1, SW2 and SW3 using the DIP switch. TMC-7DSP/TMC-6DSP Color CCD Camera...
  • Page 20 Lock mode. Operation is performed in Push Lock mode while the button is pressed and shifts to Hold mode when the button is released, allowing the white balance gain at that point to be written to the EEPROM. Page 14 TMC-7DSP/TMC-6DSP Color CCD Camera...
  • Page 21 20dBmax 26dBmax *1. NTSC : 1/100s; PAL : 1/120s Note: For AE setting: AE/ME(UP), FLON(CLOSE), MIRIS(CLOSE) 3.1.4 (e) Gamma Variant Gamma Variant Close (L) Open (H) JSW6 GAMMA Gamma 0.45 (typical) Gamma 1.0 (linear) TMC-7DSP/TMC-6DSP Color CCD Camera Page 15...
  • Page 22: Software Control Features

    OPERATION 3.1.5 Software Control Features Most of the TMC-7DSP/TMC-6DSP’s functions can be controlled by PC via RS-232C communication using TMCDSP, PULNiX’s proprietary software. Below is a summary of these functions. Detailed instructions for using the software program will be provided in Section 4, “SOFTWARE INSTRUCTIONS,”...
  • Page 23: Top Board

    3.0± 0.1V Miris C-Gain 2.5± -/1V Aeref 1.8± 0.1V AGCMAX 3.2± 0.1V Gamma Not used Not used 3.2.2 Bottom Board TMC-7DSP/TMC-6DSP Bottom Board FIGURE 9. (VR2) TP1 TP3 VD Phase Adjustment PLL Adjustment (no mount) TMC-7DSP/TMC-6DSP Color CCD Camera Page 17...
  • Page 24: Software Instructions

    SOFTWARE INSTRUCTIONS SOFTWARE INSTRUCTIONS The TMC-7DSP/TMC-6DSP camera can be operated from a PC using TMCDSP, PULNiX’s proprietary software program. Following are the instructions for installing and using the software. 4.1 Software Installation 4.1.1 Before Installing TMCDSP Software To install TMCDSP software, you must be running Microsoft Windows95, or Windows98 •...
  • Page 25: Operating The Control Interface

    Register to windows registry. From Windows Explorer, double-click on the “camsetting.reg” that you edited. Run TMCDSP.exe from “Start” -> “Programs” -> “Pulnix”. The main control dialog box will open (Figure 10, “TMCDSP Control Dialog Box,” on page 19). If there is a communication problem, a warning dialog box will pop up. In this event, please refer to Section 4.3, “Troubleshooting and FAQ,”...
  • Page 26: Shutter Mode Control

    You can select either Internal White Balance mode or External White Balance mode by clicking the Int (Internal WB) radio button or the Ext (External WB) radio button, respectively (Figure 11, “White Balance Control”). “WB status” indicates which WB mode you have selected. Page 20 TMC-7DSP/TMC-6DSP Color CCD Camera...
  • Page 27 (Figure 12, “Setting Values in “User” External White Balance Mode”). The larger arrow buttons set values in increments of 10, while the smaller arrow buttons set values in increments of 1. The “RST” button resets all gains to the default values. TMC-7DSP/TMC-6DSP Color CCD Camera Page 21...
  • Page 28: Gamma Control

    4.2.6 Pedestal Control Pedestal value is configurable from 0 to 8.5 (IRE) by using the arrow up/down keys in the Pedestal box (right). Resolution is 4-bit (16 step). Default pedestal is set at 7.367 (IRE). Page 22 TMC-7DSP/TMC-6DSP Color CCD Camera...
  • Page 29: Aperture Control

    Balance Preset Value, Customized Aperture and Y Signal Delay Control are available by request. Advanced controls are enabled only if the user is authorized with a valid password distributed by PULNiX. Please contact the PULNiX America Sales Department to request these advanced controls (See “Information and Support Resources” on page 27.).
  • Page 30 INT WB #White Balance #Complete Pullin: 0: OFF 1: ON #Gamma selection #Backlight selection 7.36667 #Pedestal setup #Aperture On Off #Y Gain 0.25197 #RY Gain 0.13386 #BY Gain -0.37500 #FY Hue -0.06250 #BY Hue Page 24 TMC-7DSP/TMC-6DSP Color CCD Camera...
  • Page 31: Read Setting

    To read in these saved parameters from EEPROM, select “Read” -> “EEPROM” (Refer to). 4.2.11 Read Setting Settings saved either on the PC’s hard disk as a text file or EEPROM can be loaded on the TMC-7DSP/ TMC-6DSP camera. 4.2.11 (a) Read Setting Saved On Hard Disk as a File TMCDSP allows you to load saved settings.
  • Page 32: Troubleshooting And Faq

    Advanced controls are special features not required by all customers. These advanced controls can only be activated by using a valid password supplied by PULNiX. Please contact the Sales Department at PULNiX America, Inc. for more details (see “Information and Support Resources” on page 33).
  • Page 33: Symptom: Dark Video

    Proper mode output Frame grabber software camera selection • Information and Support Resources For further information and support: Phone: (408) 747-0300 (800) 445-5444 (800) 3-PULNIX (24-hour message access) Fax: (408) 747-0660 E-mail: imaging@jaipulnix.com Mail: PULNiX America Inc. Sales Department 1330 Orleans Drive...
  • Page 34: Appendix

    VBS = 1.0 Vp-p at 75Ω (NTSC and PAL) Y (B/W) = 1.0 Vp-p with sync, Chroma = 285mV at 75Ω (Y/C or S-VHS) RGB = 714m Vp-p without sync, Sync 285mV at 75Ω (TMC-7DSP only) Color balance Through-the-lens auto white balance: memory (std) or auto-tracking (optional) and manual hue adjustment Max.
  • Page 35: Physical Dimensions

    P U L N i X 29 mm 25 mm 25 mm 50mm 35 mm 1/4 - 20 UNC -2B 48 mm M2.6 x 7mm. deep (4x) 1/4-20 UNC-2B OPTION SHUTTER PWR/RGB REMOTE HEAD VIDEO MODE TMC-7DSP/TMC-6DSP Color CCD Camera Page 29...
  • Page 36: Glass Specifications

    Additionally, the shorter Flange Back Length allows for reduction of the effective diameter of the first lens and reduces the number of lens elements. The common C-Mount lens is completely compatible with a CS-Mount camera when a 5mm extension ring is inserted between the lens and the camera. Page 30 TMC-7DSP/TMC-6DSP Color CCD Camera...
  • Page 37: Front End Detail

    APPENDIX Combination With “CS-Mount” Camera FIGURE 17. Focal Point 5mm Extension Ring 12.5 C-Mount Lens 17.526 Flange Surface of C-Mount 6.1.5 Front End Detail Front End Detail FIGURE 18. TMC-7DSP/TMC-6DSP Color CCD Camera Page 31...
  • Page 38: Imager Color Filters

    APPENDIX 6.2 Imager Color Filters 6.2.1 Spectral Response with Complementary Mosaic Filter Spectral Response FIGURE 19. Wavelength (nm) 6.2.2 Complementary Stripe Filter Complementary Stripe Filter Diagram FIGURE 20. COMPLEMENTARY MOSAIC FILTER HORIZONTAL SHIFT REGISTER Page 32 TMC-7DSP/TMC-6DSP Color CCD Camera...
  • Page 39: Timing Chart

    Composite video output 1.54µSec H SYNC 52.81µSec 4.47µSec 4.75µSec 63.56µSec (1 horizontal line) 6.4 Block Diagram EEPROM RS232C Serial Communication NTSC YC->RGB NTSC Vertical Reset Ext. VD Ext. HD +15V Power +12V in Supply +3.3V TMC-7DSP/TMC-6DSP Color CCD Camera Page 33...
  • Page 40 APPENDIX Page 34 TMC-7DSP/TMC-6DSP Color CCD Camera...
  • Page 41 Industrial Products Division PULNiX America, Inc. Tel: 408-747-0300 1330 Orleans Drive Tel: 800-445-5444 Sunnyvale, CA 94089 Fax: 408-747-0660 Email: imaging@jaipulnix.com www.pulnix.com Printed: 9/99...

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