Pulnix TM-7200 Operation Manual

Pulnix TM-7200 Operation Manual

High resolution digital ccd camera
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TM-7200 / TM-6200
High Resolution Digital CCD Camera
Operation Manual
69-0046
Rev. A

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Summary of Contents for Pulnix TM-7200

  • Page 1 TM-7200 / TM-6200 High Resolution Digital CCD Camera Operation Manual 69-0046 Rev. A...
  • Page 3 The material contained in this manual consists of information that is proprietary to PULNiX America, Inc., and may only be used by the purchasers of the product. PULNiX America, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein.
  • Page 5: Table Of Contents

    Table of Contents 1 INTRODUCTION ..............1 Product Description ................1 Features ................... 1 Functional Options ................2 Applications ..................2 TM-7200/TM-6200 System Configuration ........2 2 INSTALLATION ..............3 Getting Started ................. 3 2.1.1 Unpacking Instructions ............3 2.1.2 Components List ..............
  • Page 6 Table of Contents 5 APPENDIX ................23 Specifications ................... 23 5.1.1 Product Specifications ............23 5.1.2 Physical Dimensions ............24 5.1.3 Glass Specifications ............25 5.1.4 C-Mount Specifications ............25 5.1.5 Front End Detail ..............26 Spectral Response ................27 Block Diagram ..................
  • Page 7 List of Figures FIGURE 1. TM-7200/TM-6200 Rear Panel Configuration ......4 FIGURE 2. 12P-02 Interface Cable (optional) ..........6 FIGURE 3. External Pulse Width Mode ............11 FIGURE 4. Internal Fast Reset Mode ............12 FIGURE 5. Internal Slow Reset Mode ............
  • Page 9: Introduction

    INTRODUCTION 1.1 Product Description The PULNiX TM-7200/TM-6200 CCD camera is a high resolution monochrome shutter camera with asynchronous reset capability and a built-in video frame memory. The TM-7200/TM-6200 is designed as a basic machine vision or automated inspection imaging sensor that provides low cost image capture and storage functions right in the camera.
  • Page 10: Functional Options

    Glassless CCD Imager (OP21) 1.4 Applications The TM-7200/TM-6200 is designed as a basic machine vision or automated inspection imaging sensor. It is excellent for applications such as on-line, high speed automated inspection, bar code and label reading, and process inspection.
  • Page 11: Installation

    2.1.3 Accessories Following is a list of additional accessories or equipment that may be recommended or required for your particular application. Please check with your PULNiX representative prior to the installation of your video system to determine what you might need.
  • Page 12: Camera Setup

    • Video connector POWER • Shutter control switch SHUTTER VIDEO 2.2.2 Connector Pin Configurations 2.2.2 (a) 12-Pin Connector The TM-7200/TM-6200 has a 12-pin connector for power input. Pin# Description Pin# Description VD Input +12V DC HD Input Video Out INT. CONT.
  • Page 13: Power Supply And Power Cable Setup

    12-pin mating connector already attached to the leads from the power supply. The PD-12 power supply can be connected to the PULNiX power cable via a terminal strip or directly. When wiring the PD-12 power supply directly, please note the following: •...
  • Page 14: Figure 2. 12P-02 Interface Cable (Optional)

    2.2.3 (b) PULNiX Power Cables If you are using PULNiX power cables, such as the 12P-02, KC-10, etc., please refer to the pin-out diagram. The color coded leads use Grey for Ground and Yellow for +12V DC. 12P-02 Interface Cable (optional) FIGURE 2.
  • Page 15: Digital Cable Assembly

    PINK 2 BLUE OR 3 RED OR 3 BLUE GRY 3 RED GRY 3 BLUE WHT 3 RED WHT 3 BLUE YLW 3 RED YLW 3 BLUE PINK 3 RED PINK 3 BLUE TM-7200/TM-6200 High Resolution Digital CCD Camera Page 7...
  • Page 16: Attaching The Video Output

    Users wishing to output the video and input the power and sync to a camera over a single cable can use the PULNiX multi-conductor cables, such as the 12P-02, the KC-10, etc. The mini coaxial leads in PULNiX multi-conductor cables are designed for short runs of no longer than 100 feet.
  • Page 17: Attaching The Camera Lens

    flangebacks may exceed the mounting depth of the camera. 2.2.7 Back Focusing the Lens To backfocus the TM-7200/TM-6200 camera, first attach a C-mount lens in the lens mount. Be sure that the lens is properly mounted. Set the lens focus to infinity (if the lens is a manual iris, set the iris to a high f-stop while still retaining a well-illuminated image).
  • Page 18: Operation

    3.1 Modes of Operation 3.1.1 Shutter Operation The TM-7200/TM-6200 has a substrate drain type shutter mechanism which provides a superb picture at various speeds without smearing. Manual shutter speed control can be selected at 1/60, 1/125, 1/250, 1/500, 1/1000, 1/2000, 1/4000, or 1/10,000 sec. rate.
  • Page 19: Figure 3. External Pulse Width Mode

    3.1.2 (a) External Pulse Width Mode The TM-7200/TM-6200 can be reset with external reset pulse (VINIT). Set the dial switch to “9”. Apply a pulse width control VINIT signal generated from an external event trigger to the camera The internal reset pulse will be latched to H...
  • Page 20: Figure 4. Internal Fast Reset Mode

    VINIT timing without further delay. The shutter speed is controlled by the dial switch on the camera’s rear panel. Internal Fast Reset Mode FIGURE 4. External Pulse Internal Vinit 9.5H Transfer Gate Pulse Exposure Time Purge Pulse (discharge) Composite Video Page 12 TM-7200/TM-6200 High Resolution Digital CCD Camera...
  • Page 21: Figure 5. Internal Slow Reset Mode

    The shutter speed is controlled by the dial switch from "5" to "8". Video output timing starts right after the second internal VINIT. Internal Slow Reset Mode FIGURE 5. External Pulse Internal Vinit 9.5H Transfer Gate Pulse (Discharge) Purge Pulse Exposure Time Composite Video TM-7200/TM-6200 High Resolution Digital CCD Camera Page 13...
  • Page 22: Integration

    The standard factory setting for the TM-7200/TM-6200 cameras is FIELD MODE. The mode selection is by solder jumper on the process board and should only be changed by a PULNiX factory authorized representative. If FRAME MODE is required, please contact PULNiX for this setting. The differences between the two modes is explained below.
  • Page 23: Video Output

    Integrated video can be captured once integration control goes back to high. All captured fields in this case are the same fields. With the full frame integration option, the TM-7200/TM-6200 provides one full frame (two fields) of integrated image. This option requires additional frame memory inside the camera.
  • Page 24: Timing

    This is differential line-driven signal with EIA-422 format. It is active high (+ side is higher than - side) during the transfer of each line of data, producting horizontal line readout. Line Data Valid FIGURE 9. 63.5µSec. 2µSec. Page 16 TM-7200/TM-6200 High Resolution Digital CCD Camera...
  • Page 25: Figure 10. Frame Data Valid

    VIDEO OUT. NON-INTERLACE FDV (DIGITAL) 16.4ms 3.1.6 (d) Pixel Clock Differential line-driven signal with EIA-422 format. The frequency is 40.068 MHz (standard). Pixel Clock FIGURE 11. DIGITAL DATA PIXEL CLOCK 4nsec 69.9nsec. TM-7200/TM-6200 High Resolution Digital CCD Camera Page 17...
  • Page 26: Adjustment Procedures

    Right (MGC) Manual Gain W2(GAMMA) Left(1) Gamma = 1.0 W3(DV/AV) Left(DV) Direct analog (right) W4(Video R/S) Left(R) W5(N/P) Open(N) W6(FRM/FLD) Open(FLD) W7(SMD2) Open VR1 AGC VR2 MGC VR3 AGC MAX VR4 Pedestal Page 18 TM-7200/TM-6200 High Resolution Digital CCD Camera...
  • Page 27: Memory Board

    OPERATION 3.2.2 Memory Board Memory Board (bottom side) FIGURE 13. W1(FLD) Left(R) W2(HD) Left(R) W3(VD) Left(R) W4(P/N) Open(N) W7(MFM1/2) Open(2) W8(FM/FL) Open(FL) VR1 A/D VREF VR2 D/A VREF TM-7200/TM-6200 High Resolution Digital CCD Camera Page 19...
  • Page 28: Power Board

    OPERATION 3.2.3 Power Board Power Board FIGURE 14. VR1 EXT. VD PHASE VR2 PLL Page 20 TM-7200/TM-6200 High Resolution Digital CCD Camera...
  • Page 29: Troubleshooting

    Shutter selection • Iris opening on the lens 4.1.3 Symptom: Non-synchronized Video Remedies: Check that the following are properly connected and operational. • Proper mode output • Frame grabber software camera selection TM-7200/TM-6200 High Resolution Digital CCD Camera Page 21...
  • Page 30: Information And Support Resources

    For further information and support: Phone: 408-747-0300 800-445-5444 800-3-PULNIX (24-hour message access) Fax: 408-747-0660 E-mail: pulnixapps@aol.com Mail: PULNiX America Inc. Sales Department 1330 Orleans Drive Sunnyvale, CA 94089 ATTN: Video Applications Web Site: www.pulnix.com Page 22 TM-7200/TM-6200 High Resolution Digital CCD Camera...
  • Page 31: Appendix

    Storage temperature Operating humidity Max. 70% Storage humidity Max. 90% Vibration & Shock 7 G (11 Hz to 200 Hz), 70 G Dimensions: 42mm x 32mm x 130mm Weight: 206 grams (6.65 oz.) TM-7200/TM-6200 High Resolution Digital CCD Camera Page 23...
  • Page 32: Physical Dimensions

    118 mm (Remote) "C" mount PULNiX 32 mm 130 mm 42 mm 142.7mm PULNiX M2 (4X) 25 mm SQUARE PATTERN 47 mm 25.4 mm 1/4-20 UNC-2B 44.8 mm 1/4-20 UNC-2B 8 mm REMOTE HEAD Page 24 TM-7200/TM-6200 High Resolution Digital CCD Camera...
  • Page 33: Glass Specifications

    CS-Mount camera when a 5mm extension ring is inserted between the lens and the camera. Combination with “CS-Mount” Camera FIGURE 17. CS-Mount Lens Focal Point 5mm Extension Ring 12.5 C-Mount Lens 17.526 Flange Surface of C-Mount TM-7200/TM-6200 High Resolution Digital CCD Camera Page 25...
  • Page 34: Front End Detail

    APPENDIX 5.1.5 Front End Detail Front End Detail FIGURE 18. 18.20 Front End 1.00 Image Plane C-Mount Ring CCD Imager 1.41 16.8 Page 26 TM-7200/TM-6200 High Resolution Digital CCD Camera...
  • Page 35: Spectral Response

    Front End Assembly FIGURE 19. C-MOUNT FILTER RING GASKET PIN 1 I.C. FRONT 2X MOUNTING HARDWARE 3X C-MOUNT RING LOCKING SET SCREW 5.2 Spectral Response Spectral Response FIGURE 20. 1000 1100 1200 Wavelength (nm) TM-7200/TM-6200 High Resolution Digital CCD Camera Page 27...
  • Page 36: Block Diagram

    APPENDIX 5.3 Block Diagram TM-7200/TM-6200 Block Diagram FIGURE 21. Digital RS-422 CONTROL TIMING GENERATOR SYNC SYNC ASYNC Video Page 28 TM-7200/TM-6200 High Resolution Digital CCD Camera...
  • Page 40 Industrial Products Division PULNiX America Inc. Tel: 408-747-0300 1330 Orleans Drive Tel: 800-445-5444 Sunnyvale, CA 94089 Fax: 408-747-0660 Email: imaging@pulnix.com www.pulnix.com...

This manual is also suitable for:

Tm-6200

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