kozy heat Two Harbors 55616 Installation And Operating Manual
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kozy heat Two Harbors 55616 Installation And Operating Manual

kozy heat Two Harbors 55616 Installation And Operating Manual

Direct vent gas fireplace
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See also: Operation & Installation Manual
MODEL: #55616
Two Harbors
DIRECT VENT GAS FIREPLACE
INSTALLATION AND
OPERATING MANUAL
US Patent #6004493
READ INSTRUCTIONS CAREFULLY BEFORE INSTALLATION. FAILURE TO
INSTALL THIS FIREPLACE CORRECTLY CAN CAUSE SERIOUS STRUCTURAL
AND FIRE HAZARDS AND MAY VOID YOUR WARRANTY
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may
result, causing property damage, personal injury
or loss of life.
‚ Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
‚ Do not try to light any appliance.
‚ Do not touch electrical switches; do not use the
phone in your building.
‚ Immediately call your gas supplier from a
neighbor's phone. Follow your gas supplier's
instructions.
‚ If you cannot reach your gas supplier, call the fire
department.
Installation & service must be performed by a qualified
installer, service agency, or the gas supplier.
This appliance may be installed in an aftermarket
permanently located, manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit
is used.
IMPORTANT:
www.kozyheat.com
:
.
August 2006

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Summary of Contents for kozy heat Two Harbors 55616

  • Page 1 ‚ Do not store or use gasoline or other flammable MODEL: #55616 vapors and liquids in the vicinity of this or any other Two Harbors appliance.

  • Page 2: Table Of Contents

    INDEX DESCRIPTION PAGE SAFETY REQUIREMENTS / SPECIFICATIONS ..............1-2 INSTALLATION REQUIREMENTS .

  • Page 3: Safety Requirements / Specifications

    IMPORTANT: READ THIS MANUAL BEFORE INSTALLING AND USING THIS FIREPLACE MODEL #55616 ‘Two Harbors’ DIRECT VENT GAS FIREPLACE This fireplace has been tested to and complies with ANSI Z21.88B-2003 CSA 2.33B-2003 “VENTED GAS FIREPLACE HEATERS”  by OMNI-Test Laboratories, Beaverton, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSA...

  • Page 4: Installation Requirements

    SPECIFICATIONS Height to top of stand-off (without face) ....32 ½" Full Door Face Height ......33 5/16" Front width (including stand-offs / without face) .

  • Page 5: Typical Installation Options

    KOZY HEAT CABINET INSTALLATIONS: If this fireplace will be installed using the one of the Kozy Heat Cabinets (wall or corner design), the left & right stand-off brackets on the fireplace must be re-positioned for proper installation. Refer to the cabinet installation instructions for complete information.

  • Page 6: Venting Requirements

    VENTING REQUIREMENTS: THIS FIREPLACE IS APPROVED FOR USE WITH THE FOLLOWING 5" X 8" DIRECT VENT SYSTEMS FOR HORIZONTAL AND VERTICAL TERMINATIONS: SIMPSON DURA-VENT DV-GS, AMERI-VENT & SELKIRK METALBESTOS. THIS FIREPLACE IS DESIGNED TO BE USED WITH ANY OF THE ABOVE VENT SYSTEMS WITHOUT THE USE OF AN ADDITIONAL ADAPTOR.

  • Page 7: Minimum / Maximum Venting Requirements

    VENTING SPECIFICATIONS: IMPORTANT: Flame height and appearance will vary depending upon venting configuration and type of fuel used. HORIZONTAL TERMINATIONS: IMPORTANT: The horizontal heat shield included with this fireplace must be installed when using a 90-degree elbow to horizontally position the vent system. Termination is acceptable anywhere within the Minimum: 90-degree elbow at start followed by...

  • Page 8: Horizontal Venting

    MINIMUM HORIZONTAL VENTING IMP0RTANT: THE TWO HARBORS WALL PASS-THRU, PART #800-WPT MUST BE USED ON ALL HORIZONTAL VENT RUNS. THE MINIMUM WALL THICKNESS FOR THIS PASS-THRU IS 4 ½" AND THE MAXIMUM WALL THICKNESS IS 7 1/2". Minimum horizontal venting NOTE: Horizontal Vent Heat shield must be installed when using a 90-degree elbow to horizontally position the vent system.
  • Page 9 TERMINATION VENT CAP LOCATION: This gas appliance must not be connected to a chimney flue serving another type of appliance. GENERAL: Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc.. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 10: Vertical Venting

    WHEN VERTICALLY TERMINATING, THE MINIMUM CHIMNEY HEIGHT ABOVE THE ROOF LINE IS DETERMINED BY THE FOLLOWING CHART: Roof Pitch Minimum Chimney Height Roof Pitch Minimum Chimney Height Flat to 6/12 1 ft. 13/12 to 16/12 6 ft. 6/12 to 9/12 2 ft.

  • Page 11: Determine Location

    DETERMINE LOCATION Determine the exact position of your fireplace, the width, depth and height of the hearth (optional), and location of the vent system termination. If possible place the fireplace in such a manner that the vent termination will be placed between two studs so additional framing is not necessary.

  • Page 12: Prepare The Fireplace

    NOTE: Provide adequate clearance in front of the fireplace to access the control valve, install and attach gas line, install a fan, etc.. Do not obstruct the upper and lower convection air passage areas to allow proper ventilation air around the fireplace. Room air enters through the lower passage, is heated and exits at the upper passage.

  • Page 13: Position The Fireplace

    Refer to pages #4 - #8 of this installation manual for complete venting requirements and restrictions. HORIZONTAL TERMINATIONS: IMPORTANT: The Kozy Heat wall pass-thru, part #800-WPT, must be used on all horizontal vent applications regardless of which vent system you are using. Page 11...

  • Page 14: Fan Installation

    FAN KIT #TH-028 INSTALLATION INSTRUCTIONS NSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER IMPORTANT: If a fan is going to be installed, it is easier to complete before the millivolt board is connected to the gas line. The wiring must be done prior to enclosing the sides of the fireplace.

  • Page 15: Installation Instructions

    INSTALLATION INSTRUCTIONS THE FOLLOWING COMPONENTS MUST BE REMOVED FROM THE FIREPLACE PRIOR TO INSTALLATION OF THIS FAN. REFER TO THE FIREPLACE INSTALLATION MANUAL FOR ASSISTANCE IF NECESSARY. Full door face. Refer to page #18 if necessary. Glass assembly. NOTE: Millivolt board has been removed for clarity. It is not necessary to remove the millivolt board to install this optional fan kit. INSTALL THE FAN: Slide the fan through the lower air passage opening (right side of the valve), placing it at the back of the fireplace.

  • Page 16: Gas Line Specifications

    RUN THE GAS LINE. CAUTION: Installation of the gas line must only be done by a qualified person in accordance with local building codes. GAS CONVERSIONS If a gas conversion is necessary, one of the following conversions kits must be used: Natural Gas Conversion Kit #OCK-H50N - used to convert an LP Gas millivolt board to natural gas.

  • Page 17: Secure The Millivolt Board

    Connect the gas line to the manual shut-off valve. Connect the flexible gas line (installed on the millivolt board valve) to the manual shut off valve. IMPORTANT: ALL CONNECTIONS WHETHER FIELD OR FACTORY MADE MUST BE CHECKED FOR LEAKS! NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½...

  • Page 18: Log Installation

    LOG INSTALLATION This TWO-500 log set includes 5 logs & 1 pkg. rockwool burning embers. The logs are numbered on the bottom side - refer to the instructions below for proper placement. 1. Position base log #1 onto the burner, aligning the notched out section in the bottom center of the log over the pilot shield as shown in Figure 15A.

  • Page 19: Thermostat - Wall Switch - Remote Control Installation

    THERMOSTAT - WALL SWITCH - REMOTE INSTALLATION (OPTIONAL). CAUTION: DO NOT CONNECT HIGH VOLTAGE (115V) WIRE TO THE GAS VALVE! Thermostat Wiring Diagram If desired, a thermostat (wireless style available), wall switch, or remote control assembly may be used to turn the fireplace ‘OFF’ Figure 16 and ‘ON’.

  • Page 20: Complete The Installation

    COMPLETE THE INSTALLATION A) If not previously done, plumb, level and secure the fireplace to the framing using the stud tabs located on the sides of the unit. The stud-tabs are adjustable to accommodate the thickness of finish material you are using. To adjust, loosen the screws securing it to the sides of the fireplace and slide to desired position.

  • Page 21: Lighting & Shutdown

    LIGHTING AND SHUTDOWN PROCEDURES NOTE: Prior to lighting, check all fittings for leakage. This is accomplished by applying soapy water on all connections made. If there is any leakage, bubbles will appear at the point of connection. If bubbles occur, tighten the fittings until the bubbles no longer appear. IMPORTANT: TEST ALL CONNECTIONS WHETHER FIELD OR FACTORY MADE.
  • Page 22 The pilot will generally light with two or three pushes on the igniter. Hold the knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps #4 through #8. *If knob does not pop out when released, stop and immediately call your service technician or gas supplier.

  • Page 23: Manifold & Incoming Pressure Check Procedures

    PRESSURE TEST - MANIFOLD & INLET PRESSURE IMPORTANT NOTICE: A pressure check tap for both the manifold (outgoing) and inlet (incoming) pressure has been incorporated into the valve by Honeywell. The right pressure tap is the manifold pressure and the left pressure tap measures the incoming pressure.

  • Page 24: Cleaning & Maintenance Requirements

    MAINTENANCE REQUIREMENTS 1. The appliance should be inspected at least once a year MILLIVOLT BOARD SYSTEM by a professional service person. 1. Annual cleaning of the burner is required. The NOTE: INSTALLATION AND REPAIR SHOULD BE DONE burner & cover assembly may be removed for ONLY BY A QUALIFIED SERVICE PERSON.

  • Page 25: Millivolt Board Removal / Installation

    MILLIVOLT BOARD REMOVAL / INSTALLATION NOTE: This fireplace is equipped with the millivolt board, burner & burner cover already installed. Follow instructions ‘INSTALLING THE BOARD’ on page #24 to properly secure the millivolt board in place. Follow these procedures should the millivolt board need replacing or is removed for servicing.
  • Page 26 MILLIVOLT BOARD INSTALLATION: NOTE: The millivolt board is fitted with a gasket to seal the millivolt board. Make certain this gasket is properly placed around the opening before installing the millivolt board. If the gasket is damaged, a replacement one must be used. Grasp the board with both hands and place inside the firebox, aligning the (7) mounting holes in the board to the corresponding holes in the bottom of the firebox.

  • Page 27: Trouble Shooting

    TROUBLE SHOOTING GUIDE NOTE: The millivolt board includes the following items: Valve, pilot assembly, piezo, electrode, pilot shield, on/off rocker switch, burner, & burner orifices. If any of these items are defective, contact your dealer for the appropriate repair / replacement procedures to follow. WARNING: DO NOT ATTEMPT TO SERVICE THIS UNIT IF YOU ARE NOT A QUALIFIED INSTALLER OR REPAIRMAN.

  • Page 28: Wiring Diagram

    PROBLEM CAUSE SOLUTION D) Burner won't light. Pilot not lit. Relight pilot. Regulator valve not turned “ON”. Turn valve to "ON". Rocker switch not turned “ON”. Press bottom of switch. Rocker switch wires not connected. Check wiring diagram Figure 22 to ensure that all wires are secure.

  • Page 29: Replacement Parts Lists

    *Consult your dealer for information on optional accessories available for this fireplace. This appliance tested & certified by: Manufactured by: OMNI-Test Laboratories, Inc. Hussong Mfg. Co., Inc 5465 SW Western Avenue 204 Industrial Park Drive Beaverton, Oregon 97075 Lakefield, MN 56150 507-662-6641 Model #55616 ‘Two Harbors’ August 2006 www.kozyheat.com Page 29...
  • Page 30 Page 27...

  • Page 31: Warranty Policy

    LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass of this Kozy Heat fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product.

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