kozy heat Two Harbors 55616 Installation And Operation Manual
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kozy heat Two Harbors 55616 Installation And Operation Manual

kozy heat Two Harbors 55616 Installation And Operation Manual

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DIRECT VENT FIREPLACE
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by
local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction
and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home
Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
216-F-08-5
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
OCT 2011
TWO-R-05

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  • Page 1 INSTALLATION AND OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. DIRECT VENT FIREPLACE This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4...

  • Page 2: Introduction And Homeowner Reference Information

    Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION VENTING (cont.) Introduction and Homeowner Reference Information Horizontal Vent Shield Installation #800-WPT / #800-WPT-2 Wall Pass-thru Installation TABLE OF CONTENTS Horizontal Venting Illustrations Table of Contents SAFETY INFORMATION Exhaust Damper Position (LP Gas Horizontal Vent Configuration) Safety Information Vertical Venting Illustration FEATURES...

  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88b-2003·CSA 2.33b-2003·CSA P.4.1-09 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person.

  • Page 5: Features

    FEATURES STANDARD FEATURES High efficiency Zero clearance High quality lifetime glass 21” x 14” (533mm x 356mm) Quick latch glass frame assembly Accepts rigid pipe IPI system Patented log design Refractory brick lining Minnesota Energy Code compliant to 50 pascals SAFETY FEATURES Each unit factory tested! Tested by OMNI Corporation...

  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 7: Specifications

    * This unit requires 1/2” (13mm) space between unit and framing at the back and both sides. Framing material may touch sides of stand-offs, but no material is allowed between stand-offs. Side stand-off brackets must be re-positioned if installing in a Kozy Heat Cabinet. Refer to cabinet instructions for details. PAGE 6...

  • Page 8: Components List

    SPECIFICATIONS MODEL #55616 COMPONENTS LIST PART NUMBER DESCRIPTION Control Board Assembly TWO-770-IPI Manual Gas Shut-off Valve 700-203 Burner Assembly TWO-135 Glass Valance TWO-005 Glass with gasket TWO-15T Double Receptacle /Speed Control Assembly with (3) Wire Nuts 600-083-3 LP Conversion Kit OCK-S57L –I-TWO-SIT 5”...

  • Page 9: Framing

    FRAMING WALL ROUGH OPENING IMPORTANT: Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. IMPORTANT: Non-combustible material man be applied around (but not directly to) fireplace face. APPLIES TO BOTH HORIZONTAL AND VERTICAL VENTING TERMINATIONS) 32-5/8”...

  • Page 10: Vertical Terminations

    Follow vent pipe manufacturer‟s installation instructions for horizontal terminations. Include required 3” (76mm) top clearance (at wall pass-thru) and 1” (25mm) sides and bottom clearances for approved rigid vent systems. IMPORTANT: KOZY HEAT WALL THIMBLE PASS-THRU (#800-WPT or #800-WPT2) MUST BE USED ON ALL HORIZONTAL VENT RUNS. FOLLOW INSTRUCTIONS ON PAGE 15 OF THIS INSTALLATION MANUAL.

  • Page 11: Mantel Requirements

    MANTEL REQUIREMENTS IMPORTANT: KOZY HEAT WALL THIMBLE PASS-THRU (#800-WPT or #800-WPT2) MUST BE USED ON ALL HORIZONTAL VENT RUNS. FOLLOW INSTRUCTIONS ON PAGE 17 OF THIS INSTALLATION MANUAL. IMPORTANT: THE HORIZONTAL VENT HEAT SHIELD INCLUDED WITH THIS FIREPLACE MUST BE INSTALLED WHEN USING A 90- DEGREE ELBOW DIRECTLY OFF TOP OF UNIT TO HORIZONTALLY POSITION VENT SYSTEM.

  • Page 12: Glass Frame Assembly

    GLASS FRAME ASSEMBLY REMOVE GLASS FRAME ASSEMBLY CAUTION: TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING FROM FIREPLACE AND BECOMING DAMAGED, FOLLOW THESE INSTRUCTIONS EXACTLY WHEN REMOVING GLASS FRAME ASSEMBLY. A. Locate spring-loaded latches securing glass frame assembly at top & bottom of firebox. Pull bottom latch out and down to release glass frame assembly bottom.

  • Page 13: Optional Fan Installation

    OPTIONAL FAN INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER WARNING: MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. WARNING: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE.
  • Page 14 OPTIONAL FAN INSTALLATION Figure 13a PAGE 13...

  • Page 15: Gas Line Connection

    GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

  • Page 16: Venting

    IMPORTANT: THE HORIZONTAL VENT HEAT SHIELD MUST BE INSTALLED WHEN USING A 90-DEGREE ELBOW TO HORIZONTALLY POSITION VENT SYSTEM. IMPORTANT: KOZY HEAT WALL PASS-THRU, PART #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) ) WALL THICKNESS OR #800-WPT2 (6-1/2” (165mm) - 12-1/2” (318mm) ), MUST BE USED ON ALL HORIZONTAL VENT RUNS.

  • Page 17: Elbows

    VENTING ELBOWS NOTE: (2) 90° elbows may be used within the maximum horizontal and vertical vent runs. (2) 45° degree elbows may be used in place of (1) 90° elbow. For each additional 90° elbow used after first (2) elbows, 3ft. (914mm) must be subtracted from maximum allowed venting. For each 45° elbow used, 1-1/2ft.

  • Page 18: Horizontal Vent Shield Installation

    Figure 17a #800-WPT / #800-WPT2 WALL PASS-THRU KITS INSTALLATION IMPORTANT: KOZY HEAT WALL PASS-THRU, PART #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) ) WALL THICKNESS OR #800-WPT2 (6-1/2” (165mm) - 12-1/2” (318m) ), MUST BE USED ON ALL HORIZONTAL VENT RUNS.

  • Page 19: Horizontal Venting Illustrations

    IMPORTANT: THE HORIZONTAL VENT HEAT SHIELD MUST BE INSTALLED WHEN USING A 90-DEGREE ELBOW TO HORIZONTALLY POSITION VENT SYSTEM. IMPORTANT: KOZY HEAT WALL PASS-THRU, PART #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) ) WALL THICKNESS OR #800-WPT2 (6-1/2” (165mm) - 12-1/2” (318mm) ), MUST BE USED ON ALL HORIZONTAL VENT RUNS.

  • Page 20: Vertical Venting Illustration

    IMPORTANT: THE HORIZONTAL VENT HEAT SHIELD MUST BE INSTALLED WHEN USING A 90-DEGREE ELBOW TO HORIZONTALLY POSITION VENT SYSTEM. IMPORTANT: KOZY HEAT WALL PASS-THRU, PART #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) WALL THICKNESS OR #800-WPT2 (6-1/2” (165mm) - 12-1/2” (318mm) , MUST BE USED ON ALL HORIZONTAL VENT RUNS.

  • Page 21: Termination Vent Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 22: Vertical Cap Requirements

    VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99...

  • Page 23: Log Set Installation

    #TWO-500 LOG SET INSTALLATION NOTE: If converting to LP gas, do so now, before installing log set. NOTE: Log numbers are located on bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes. Improper log placement may affect flame appearance and cause excessive soot to build up on logs and glass.

  • Page 24: Full Door Face Installation

    FULL DOOR FACE INSTALLATION NOTE: Several styles of full door faces are equipped with mounting hooks on backside of face, other styles have attachment slots. Determine which type of full door face you have and follow corresponding instructions below. FULL DOOR FACES EQUIPPED WITH MOUNTING HOOKS Install doors onto full door face.

  • Page 25: Control Board Removal / Installation

    CONTROL BOARD REMOVAL / INSTALLATION CAUTION: If fireplace has been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. CONTROL BOARD REMOVAL Remove full door face or full door face doors, depending on style, and glass frame assembly.

  • Page 26: Wiring Schematics

    WIRING SCHEMATICS PILOT ASSEMBLY GREEN IPI /CPI SWITCH ORANGE BATTERY BACK-UP TRANSFORMER VALVE GROUND CONTROL MODULE GROUND DC SUPPLY JUMPER WIRES ON/OFF ROCKER SWITCH Figure 25a PAGE 25...

  • Page 27: Ipi System Components

    VALVE & PILOT ASSEMBLY COMPONENTS ON-OFF solenoid EV1 terminals (red) Pilot adjustment screw ON-OFF solenoid EV2 terminals (green) Pilot outlet Inlet pressure test point Main gas inlet Outlet pressure test point Main gas outlet HI/LO regulator Ground connection GAS VALVE Igniter Flame Sensor Pilot...
  • Page 28 CONTROL MODULE COMPONENTS Pilot sensor Diagnostic Terminal Igniter Ground Power Command CONTROL MODULE BACK-UP BATTERY PACK AC ADAPTOR IPI/CPI SWITCH ON/OFF ROCKER SWITCH Intermittent Pilot Ignition / Continuous Pilot Ignition Shown in IPI position (up) CPI position (down) Figure 27a PAGE 27...

  • Page 29: Ipi Information

    IPI INFORMATION ELECTRICAL WARNING AND INFORMATION: Electrical wiring must be installed by a licensed electrician. Do NOT wire 110V to wall switch. Uninterrupted or continuous power is required at all times in IPI systems EXCEPT when using battery back-up. Disconnect 110V before servicing A double receptacle / speed control assembly is included with fireplace components packet to be used when hardwiring to electrical box located under firebox on right side of fireplace.

  • Page 30: Lighting And Shutdown

    LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
  • Page 31 LIGHTING AND SHUTDOWN (cont.) LIGHTING STOP! Read safety information on previous page and front cover of this manual before continuing. Power OFF Turn off all electrical power to fireplace. ATTENTION: This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand.

  • Page 32: Pressure Testing

    PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½...

  • Page 33: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.

  • Page 34: Restrictor Troubleshooting / Installation After Termination Completion

    FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames) or insufficient draft (lifting or ghosting flames) a restrictor may be necessary, or previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.

  • Page 35: Maintenance

    MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials.

  • Page 36: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS #OCK-S50N-I-TWO-SIT NAT GAS CONVERSION KIT / #OCK-S57L-I-TWO-SIT LP GAS CONVERSION KIT WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.

  • Page 37: Troubleshooting

    TROUBLESHOOTING ATTENTION: TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. PILOT WILL NOT LIGHT / STAY LIT Electrical power interrupted or disconnected. Restore electrical power to fireplace or use battery back-up. Ensure batteries are fully charged if using battery back-up as power source. Verify gas supply is turned on.
  • Page 38 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed correctly. Refer to corresponding instructions in this manual. Improper vent cap installation. Adjust if necessary. Vent cap blockage. Remove debris if necessary. Improper pitch on horizontal vent.

  • Page 39: Replacement Parts List

    REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. CONTROL BOARD AND PARTS TWO-770-IPI IPI Control Board - Nat Gas 700-203 Manual Shut-off Valve TWO-771-IPI IPI Control Board - LP Gas 700-213 18”...

  • Page 40: Warranty

    LIMITED WARRANTY PAGE 39...

  • Page 41: Warranty

    LIFETIME WARRANTY PAGE 40...

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