kozy heat Duluth 55801 Installation And Operation Manual
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kozy heat Duluth 55801 Installation And Operation Manual

kozy heat Duluth 55801 Installation And Operation Manual

Direct vent gas fireplace
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Quality Fireplaces for Life
DIRECT VENT GAS FIREPLACE
WARNING
: This product must be installed by a
licensed plumber or gas fitter when installed in the
Commonwealth of Massachusetts.
IMPORTANT: Installation of a CO detector is required in
the fireplace room when installed in the Commonwealth
of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home,
where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufac-
tured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is
not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Stan-
dard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING:
If the information in these instructions are not followed exactly, a fire or
explosion may result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance is only for use with the type (s) of gas indicated on
the rating plate. A conversion kit is supplied with the appliance.
OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
www.kozyheat.com
INSTALLATION
AND
April –2009
DUL-04-09-REV-06

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  • Page 1 INSTALLATION OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. Quality Fireplaces for Life DIRECT VENT GAS FIREPLACE WARNING : This product must be installed by a licensed plumber or gas fitter when installed in the Commonwealth of Massachusetts.

  • Page 2: Introduction And Homeowner Reference Information

    Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION OPTIONAL FAN INSTALLATION Optional Fan Installation 15-16 Introduction and Homeowner Reference Information GAS LINE CONNECTION TABLE OF CONTENTS Gas Line Connection Table of Contents SAFETY INFORMATION THERMOSTAT / WALL SWITCH / REMOTE Safety Information Thermostat / Wall Switch / Remote FEATURES LOG SET INSTALLATION Features...

  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88a-2007·CSA 2.33a-2007·CSA P.4.1-02 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person.

  • Page 5: Features

    FEATURES STANDARD FEATURES SAFETY FEATURES ✹ Each unit factory tested! ✹ Cast iron shell ✹ Cast iron decorative doors ✹ Tested by OMNI-Test Laboratories, Inc. ✹ High quality glass 11” x 17” (279 mm x 432 mm) ✹ Canada P-4 approved ✹...

  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 7: Specifications

    SPECIFICATIONS FIREPLACE DIMENSIONS LETTER KEY DESCRIPTION Height Width Depth Vent edge to Vent edge to Vent Center to Vent collar at leg base at leg base unit front unit back unit back height INCHES 24-3/8 24-1/2 5-1/2 3-1/4 6-5/8 FIREPLACE DIMENSIONS MILLIMETERS FRONT...

  • Page 8: Clearances

    SPECIFICATIONS CLEARANCES Unit* to side wall - 7” (178 mm) Unit* to back wall - 5” (127 mm) 1-1/2” (38 mm) 9” (229 mm) min. clearance for wall Unit top to ceiling - 45” (1143 mm) 12ft. (3.66 m) max. pass-thru at top From venting - 45”...

  • Page 9: Components List

    SPECIFICATIONS MODEL #55801 COMPONENTS LIST (#DUL-770) - Millivolt Board Assembly with 18” Flexible Gas Line attached (#700-203) - Manual Gas Shut-off Valve (#OKA-035) - Burner Tube (#OKA-G900) - Refractory Set (#DUL-500) - Log Package (#OKA-005) - Glass Valance (700-11T) - Glass with gasket...

  • Page 10: Venting

    VENTING APPROVED VENTING Refer to the vent systems manufacturer's installation manual for complete installation instructions. Installation must conform with the venting requirements and restrictions as outlined in this manual. Simpson Dura-Vent DV-GS 4” x 6-5/8” direct vent system (horizontal and vertical terminations). Ameri-Vent Direct Chimney System 4”...

  • Page 11: Horizontal & Vertical Combination Terminations

    VENTING HORIZONTAL & VERTICAL COMBINATION TERMINATIONS CAUTION: This gas appliance must not be connected to or joined with any other chimney flue serving another appliance. NOTE: Page 11 has information on restrictor installation in conjunction with venting installation. Page 29 has informa- tion on restrictor recommendations depending on burner flame appearance and instructions on installation after vent- ing is completed.

  • Page 12: Restrictor / Restrictor Installation

    VENTING RESTRICTOR Each installation is unique and affected by various factors including venting configuration, altitude and climate. Therefore, after fireplace in- stallation is complete a restrictor may be required or may need to be removed or modified. Page 29 has information on restrictor recommendations depending on burner flame appearance and instructions on installation after venting is completed.

  • Page 13: Termination Vent Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 14: Vent Termination Clearances

    VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 CAUTION: This appliance must not be connected to or joined with any chimney Over 9/12 to 10/12 0.76...

  • Page 15: Glass Frame Assembly

    GLASS FRAME ASSEMBLY REMOVE CAST IRON DOOR ASSEMBLY Pull bottom of the cast iron door assembly out and up, lifting it off the 1/4" rod located behind the assembly. 1/4” rod REMOVE GLASS FRAME ASSEMBLY WARNING: DO NOT OPERATE THIS FIREPLACE WITH THE GLASS REMOVED, CRACKED OR BROKEN. REPLACEMENT OF GLASS ASSEMBLY #700-11T SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON.

  • Page 16: Optional Fan Installation

    OPTIONAL FAN INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER WARNING: MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. Optional fan kit #DUL-028 includes: (2) 75 CFM fan with temperature control switch and 4 ft. (1219 mm) fan cord (1) Fan shield (4) Flange nuts (2) Phillips head screws...

  • Page 17: Optional Fan Installation

    OPTIONAL FAN INSTALLATION Locate the (4) mounting studs under fireplace (at back). Partially thread (4) nuts (provided) onto mounting studs. Place fan assembly under fireplace. Lift fan up, placing the slots in fan bracket between the nuts and bottom side of fireplace. Pull upper flange on the fan shield slight out, then up over the cast iron bottom (at the back).

  • Page 18: Gas Line Connection

    NOTE: A listed (and Commonwealth of Massachusetts approved) 12” (13 mm) T- handle manual shut-off valve and flexible gas con- nector (included) are connected to the 1/2” (13 mm) control valve inlet. #55801-DUL NATURAL GAS LP GAS 5.0 inches W.C.

  • Page 19: Thermostat / Wall Switch / Remote

    THERMOSTAT / WALL SWITCH / REMOTE CAUTION: DO NOT CONNECT HIGH NOTE: INSTALLATION OF THERMOSTAT OR WALL VOLTAGE (115V) WIRE TO THE GAS SWITCH SHOULD ONLY BE DONE BY A QUALIFIED VALVE! INSTALLER. If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn the fireplace „OFF‟...

  • Page 20: Log Set Installation

    LOG SET INSTALLATION NOTE: Log numbers are located on the bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes. Improper log placement may affect flame appearance and cause excessive soot to build up on logs and glass.
  • Page 21 LOG SET INSTALLATION STEP 3: #OB5 & #C LOG PLACEMENT Place the (2) #OB5 logs and the #C log onto base logs as shown. Place klinkers in front of burner tube. Use a steel or stiff bristle nylon brush to distribute Rock Wool Embers onto logs and burner. CAUTION: Do not cover burner port holes directly in front of the pilot with Rock Wool Embers.

  • Page 22: Millivolt Board Removal

    MILLIVOLT BOARD REMOVAL CAUTION: If the burner and/or pilot have been burning, use the appropriate protection to avoid burns or damage to personal property before removing any components. Turn gas control knob to the „OFF‟ position. Shut off gas supply at the manual shut-off valve. Disconnect gas line flex tube from the manual shut-off valve.

  • Page 23: Millivolt Board Installation

    MILLIVOLT BOARD INSTALLATION WARNING: DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER THE MILLIVOLT BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED. Place millivolt board in firebox, aligning holes in the mil- livolt board to the mounting studs in firebox bottom. MAKE SURE SEALING GASKET IS IN PLACE ON FIREBOX BOTTOM! Secure millivolt board to firebox bottom with the (6) nuts previously removed.

  • Page 24: Valve And Pilot Assembly Components

    55801 VALVE & PILOT ASSEMBLY COMPONENTS PILOT HOOD ELECTRODE THERMOPILE THERMOCOUPLE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH (located on right side of fireplace) PAGE 23...

  • Page 25: Lighting And Shutdown Instructions

    55801 LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
  • Page 26 55801 LIGHTING AND SHUTDOWN (cont.) LIGHTING 5 MINUTES Set thermostat to the lowest setting, if installed. Turn off all electrical power to the appliance. (Fan). A. Push gas control knob in slightly and turn clockwise to “OFF”. Wait five (5) minutes to allow any gas that may have accumulated inside the firebox to escape.
  • Page 27 55801 LIGHTING AND SHUTDOWN (cont.) TURN BURNER OFF G. To turn the burner „OFF‟, depress the ON/OFF rocker switch to „OFF‟, flip „off‟ wall switch or adjust setting on the thermostat or remote control. NOTE: The pilot will stay lit.

  • Page 28: Pressure Testing

    55801 PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for the manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and the pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures.

  • Page 29: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. The flames will gradually turn yellowish-orange during the first 15 minutes of opera- tion.

  • Page 30: Restrictor Troubleshooting / Installation After Termination Completion

    FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn the fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames) or insufficient draft (lifting or ghosting flames) a restrictor may be necessary, or the previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.

  • Page 31: Maintenance

    MAINTENANCE The appliance is required to be inspected at least once a year by a MILLIVOLT BOARD SYSTEM professional service person. It is imperative that the burner be cleaned once a year. Annual cleaning of the burner system is required. The burner assembly may be removed for easier access.

  • Page 32: Troubleshooting

    TROUBLESHOOTING CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection. C.
  • Page 33 TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to „ON‟. B. „ON‟/„OFF‟ switch not turned on. C. Remote, wall switch or thermostat not turned „ON‟. D. Plugged main burner orifice. E. Remote, wall switch, thermostat or „ON/ OFF‟ switch wires defective. ♦...

  • Page 34: Troubleshooting

    TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 14 in this manual for proper glass frame assembly installment instructions. C.

  • Page 35: Replacement Parts List

    REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. 55801 MILLIVOLT BOARD AND PARTS DUL-770 Millivolt Board - Nat Gas 700-203 Manual Shut-off Valve DUL-771 Millivolt Board - LP Gas 700-213B 18” Flexible Gas Line-Black...

  • Page 36: Warranty

    PAGE 35...
  • Page 37 PAGE 36...

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