kozy heat Minnetonka-MTK 55345 Installation And Operation Manual
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kozy heat Minnetonka-MTK 55345 Installation And Operation Manual

Direct vent fireplace
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See also: Operation & Installation Manual , Installation Manual
Quality Fireplaces for Life
DIRECT VENT FIREPLACE
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by
local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction
and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home
Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
August2010
MTK-R17

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  • Page 1 INSTALLATION AND OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. Quality Fireplaces for Life DIRECT VENT FIREPLACE This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

  • Page 2: Introduction And Homeowner Reference Information

    Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.

  • Page 3: Table Of Contents

    TRF-028 (55345 only) Optional Fan Installation GAS LINE CONNECTION TROUBLESHOOTING Gas Line Connection 55345 Troubleshooting 53-55 55345 THERMOSTAT / WALL SWITCH / REMOTE 55345-IPI Troubleshooting 56-57 55345 Thermostat / Wall Switch / Remote CONVERSION KIT INSTRUCTIONS VENTING Conversion Kit Instructions (55345)

  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88a-2007·CSA 2.33a-2007·CSA P.4.1-02 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Beaverton, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person.

  • Page 5: Features

    Quick latch glass frame assembly Standing pilot ignition** Upper grill / hood & lower grill (black) Intermittent or Standing pilot ignition* Accepts rigid pipe or Kozy Heat flexible vent system 30-second delay pilot** High - Low regulator Flame sensing system (safety shutoff)*...

  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 7: Specifications

    SPECIFICATIONS FIREPLACE DIMENSIONS LETTER KEY DESCRIPTION Height Width Back Width Depth Opening Glass Frame Stand-off Front to Vent Floor to Vent Front to Width Height Height Center Center Angled Back (Vert. Term.) (Hor. Term.) INCHES 34-1/2 40-7/8 29-1/4 21-3/8 35-1/2 26-1/2 18-1/2”...

  • Page 8: Clearances

    SPECIFICATIONS WARNING: Top stand-off bracket must be attached to fireplace. Do not remove. Stand-off bracket is not load bearing. Non-combustible zone: Stand-offs provide 10” (254mm) minimum clearance to header. Use only non-combustible material in this area for entire width of fireplace. Do not use wood, sheetrock etc. in this zone. Other clearances apply. All clearances must be maintained.

  • Page 9: Components List

    SPECIFICATIONS #55345 COMPONENTS LIST #55345-IPI COMPONENTS LIST PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION MTK-770 Millivolt Control Board Assembly MTK-600-IPI IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve 700-203 Manual Gas Shut-off Valve MTK-135A Burner Assembly MTK-135A Burner Assembly MTK-G900...

  • Page 10: Prepare The Fireplace

    PREPARE THE FIREPLACE STAND-OFF ASSEMBLY & INSTALLATION WARNING: Top stand-off bracket must be attached to fireplace. Do not remove. Stand-off bracket is not load bearing. Non-combustible zone: Stand-offs provide 10” (254mm) minimum clearance to header. Use only non-combustible material in this area for entire width of fireplace. Do not use wood, sheetrock etc. in this zone. Other clearances apply. All clearances must be maintained.

  • Page 11: Horizontal Vent Heat Shield Installation

    PREPARE THE FIREPLACE HORIZONTAL VENT HEAT SHIELD INSTALLATION IMPORTANT: The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. EXCEPTION: Corner installations Loosen, but do not remove center three screws at back of fireplace as Attach here.

  • Page 12: Framing

    FRAMING WALL ENCLOSURE ROUGH OPENING IMPORTANT: Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. IMPORTANT: Non-combustible facing material may be applied over (but not directly to) fireplace face. This will prevent facing material from falling off due to heat expansion.

  • Page 13: Horizontal Terminations

    Follow vent pipe manufacturer‟s installation instructions for horizontal terminations. Include required 1-1/2” (38 mm) top clearance and 1” (25 mm) sides and bottom clearances for approved rigid vent systems and Kozy Heat #800 series flexible vent system. MINIMUM HORIZONTAL FRAMING DIMENSIONS...

  • Page 14: Typical Installation Options

    TYPICAL INSTALLATION OPTIONS IMPORTANT: Kozy Heat wall thimble pass-thru (#800-WPT or #800WPT2) must be used on all horizontal vent runs. Follow instructions on page 19 of this manual. IMPORTANT: The horizontal heat shield included with this fireplace must be installed when using a 45-degree elbow directly off top of unit to horizontally position vent system.

  • Page 15: Mantel Requirements

    MANTEL REQUIREMENTS WARNING: TOP STAND-OFF BRACKETS MUST BE ASSEMBLED AND ATTACHED TO FIREPLACE. DO NOT REMOVE. STAND-OFF BRACKETS ARE NOT LOAD BEARING. NON-COMBUSTIBLE ZONE: Rigid pipe: 1-1/2” (38 mm) above elbow for entire width and depth (behind header) of fireplace. #800 series flexible venting: 1”...

  • Page 16: 55345 Only) Optional Fan Installation

    OPTIONAL FAN INSTALLATION (55345 only) INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER WARNING: MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. WARNING: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE.

  • Page 17: Gas Line Connection

    NOTE: For high altitude installations, consult the local gas distributor or the authority having jurisdiction for proper rating methods. IMPORTANT: The efficiency rating of this appliance is a product of thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system. 55345 55345-IPI NATURAL GAS LP GAS...

  • Page 18: 55345 Thermostat / Wall Switch / Remote

    THERMOSTAT / WALL SWITCH / REMOTE (55345 only) If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace „OFF‟ and „ON‟. Only ONE of these may be installed. Follow instructions included with chosen assembly.

  • Page 19: Venting

    IMPORTANT: The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. Exception: corner installations Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) wall thickness) or #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) wall thickness), must be used on all horizontal vent runs.

  • Page 20: 800-Wpt Wall Pass-Thru Installation Instructions

    WARNING: MAINTAIN ALL CLEARANCES AS STATED IN THIS INSTALLATION MANUAL. IMPORTANT: If using Kozy Heat series flexible vent system, remove inner ring on each wall thimble section with a tin snips. This will provide adequate room for the flexible vent system.

  • Page 21: Horizontal Min. / Max. Venting Illustrations

    IMPORTANT: The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. Exception: corner installations Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) wall thickness) or #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) wall thickness), must be used on all horizontal vent runs.

  • Page 22: Vertical Vent System Clearances

    IMPORTANT: The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. Exception: corner installations Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) wall thickness) or #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) wall thickness), must be used on all horizontal vent runs.

  • Page 23: Vertical Min. / Max. Venting Illustrations

    VENTING VERTICAL TERMINATIONS CAUTION: This gas appliance must not be connected to or joined with any other chimney flue serving another appliance. Termination Cap Minimum: 2 ft.”(610 mm) Maximum: 30ft. (9.14m) 45° Elbow Figure 22a RESTRICTOR INSTALLATION TO BE USED AT INSTALLER DISCRETION. Bend tabs to approx.

  • Page 24: Horizontal & Vertical Combination Venting Illustration

    IMPORTANT: The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. Exception: corner installations Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) wall thickness) or #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) wall thickness), must be used on all horizontal vent runs.

  • Page 25: Series Flex Vent Installation Instructions

    VENT KITS, MUST BE USED. FOLLOW INSTRUCTIONS INCLUDED. IMPORTANT: The Kozy Heat wall pass-thru, part #800-WPT or #800-WPT2, must be used on all horizontal vent applications. CAUTION: This gas appliance must not be connected to a chimney flu serving another type of appliance.
  • Page 26 VENTING FLEXIBLE #800 SERIES cont. TERMINATION BOX SLOTS IN EXTERIOR WALL PLATE 5” FLEX PIPE COLLAR 5” PIPE ON FIREPLACE OR EXTENSION KIT 8” FLEX PIPE COLLAR 8” PIPE ON FIREPLACE OR EXTENSION KIT VINYL SIDING PROTECTOR INTERIOR FIRESTOP Figure 25a PAGE 25...

  • Page 27: Termination Vent Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 28: Vent Termination Clearances

    VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99...

  • Page 29: Log Set Installation

    #MTK-50A LOG SET INSTALLATION ATTENTION: If converting to LP (propane) gas or installing optional light kit do so now before installing log set. Follow instructions included with kit. NOTE: Log numbers are located on the bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes.

  • Page 30: Control Board Removal

    Shut off gas supply at manual shut-off valve. Disconnect gas line flex tube from the manual shut-off valve. Model 55345: Disconnect any wall switch, remote control or thermostat wires from top & bottom terminals on gas valve. Model 55345-IPI: Unplug all components from electrical outlet, disconnect all wiring harnesses attached to gas valve.

  • Page 31: Control Board Installation

    Reinstall log set. Page 28. 10. Reconnect gas line to manual shut-off valve. 11. Model 55345: Reconnect any wall switch, remote control or thermostat wires to top and bottom terminals on gas valve. Model 55345-IPI: Re-connect all wiring harnesses to gas valve.

  • Page 32: Grill Set

    GRILL SET INSTALLATION Slide flange on upper hood into clips in top of upper air passage Thread screws into nuts on Upper hood each end of grill and secure clips to lower grill opening. Figure 31a Align hooks in upper louver to slots located in fireplace face. Set down into position. Insert upper hood flange into clips located at top of upper air passage, keeping in mind this is a fairly tight fit.

  • Page 33: 55345 Valve And Pilot Assembly Components

    55345 VALVE & PILOT ASSEMBLY COMPONENTS ELECTRODE PILOT HOOD THERMOCOUPLE PILOT SHIELD THERMOPILE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH Figure 32a PAGE 32...

  • Page 34: 55345 Lighting And Shutdown Instructions

    55345 LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
  • Page 35 55345 LIGHTING AND SHUTDOWN (cont.) LIGHTING Set thermostat to lowest setting, if installed. 5 MINUTES Turn off all electrical power to appliance. (Fan). Open lower grill to access gas valve & controls. A. Push gas control knob in slightly and turn clockwise to “OFF”.
  • Page 36 55345 LIGHTING AND SHUTDOWN (cont.) TURN BURNER OFF G. To turn burner „OFF‟, depress ON/OFF rocker switch to „OFF‟, flip „off‟ wall switch or adjust setting on thermostat or remote control. NOTE: The pilot will stay lit. TURN PILOT OFF H.

  • Page 37: 55345 Pressure Testing

    55345 PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures.

  • Page 38: 55345-Ipi Wiring Schematics

    55345-IPI WIRING SCHEMATICS Optional Light Kit IMPORTANT: THIS SYSTEM REQUIRES ELECTRICITY (110 V) AND / OR BATTERIES TO OPERATE. USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Figure 37a...

  • Page 39: 55345-Ipi Valve And Pilot Assembly Components

    55345-IPI VALVE & PILOT ASSEMBLY COMPONENTS IPI PILOT ASSEMBLY PILOT IGNITER FLAME SENSOR IPI GAS VALVE BLACK CAP OUTLET (MANIFOLD) PILOT INTERNAL SOLENOID CONNECTION PRESSURE SCREW ORANGE AND WHITE WIRES LOW LIMIT SCREW VALVE STEP MOTOR STEP MOTOR WIRE HARNESS...

  • Page 40: 55345-Ipi Control Module Components

    55345-IPI CONTROL MODULE COMPONENTS COMMUNICATION LINK TO VALVE STEP MOTOR TERMINAL LEARN BUTTON EXTENSION MODULE AC ADAPTOR CONNECTION MAIN CONTROL MODULE CONTINUOUS PILOT ON/OFF SWITCH REMOTE ON/OFF SWITCH ‟S‟ SENSOR PILOT CONNECTION „I‟ IGNITER PILOT CONNECTION NON-OPERATIONAL BACK-UP BATTERY PACK...

  • Page 41: 55345-Ipi Remote Control Components

    55345-IPI REMOTE CONTROL INFORMATION THERMOSTAT MODE ICON MANUAL ON / OFF ROOM TEMPERATURE BATTERY LIFE ICON SET TEMPERATURE (visible only in THERMO MODE) LIGHT LEVEL FAN SPEED CHILD PROOF ICON CONTINUOUS PILOT FLAME HEIGHT Figure 40a PAGE 40...

  • Page 42: 55345-Ipi Information And Remote Control Operation

    55345-IPI INFORMATION ELECTRICAL WARNING AND INFORMATION: Electrical wiring must be installed by a licensed electrician. Do NOT wire 110V to wall switch. Uninterrupted or continuous power is required at all times in IPI systems EXCEPT when using battery back-up. Incorrect wiring will override IPI safety lockout and may cause an explosion.
  • Page 43 55345-IPI REMOTE CONTROL OPERATION INITIAL SET-UP: Plug Extension Module and AC Adaptor into receptacles. Install (4) AAA batteries into battery compartment of Backup Battery Pack , making sure batteries are installed in proper direction. Position between valve and front of stove. A Velcro strip has been attached to help secure in place.
  • Page 44 55345-IPI REMOTE RECEIVER INFORMATION cont. MANUAL MODE: This remote can be manually or thermostatically operated. Press MODE button for manual ON. The flame icon will appear on the LCD screen. Press MODE button again to put the control into THERMO mode.
  • Page 45 55345-IPI REMOTE RECEIVER INFORMATION cont. THERMO (THERMOSTAT) MODE: This remote feature allows you to thermostatically control the fireplace when hand held remote is set to THERMO mode. Set Temperature Range: 45˚F (7˚C) to 90˚F (32˚C). Set remote to THERMO mode by pressing MODE button. The smaller SET window of numbers appears on the LCD screen.

  • Page 46: 55345-Ipi Lighting And Shutdown

    55345-IPI LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.

  • Page 47: Ipi Lighting And Shutdown

    55345-IPI LIGHTING AND SHUTDOWN (cont.) LIGHTING STOP! Read safety information on previous page and front cover of this manual before continuing. Turn off all electrical power to fireplace. Power OFF ATTENTION: This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand.

  • Page 48: 55345-Ipi Pressure Testing

    PRESSURE TESTING (55345-IPI) IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and the pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures.

  • Page 49: 55345-Ipi Error Codes

    ERROR CODES (55345-IPI only) IGNITION SAFETY: Protection for Ignition System Error Code: One beep every one second. Description of Fault: Warns users if pilot is not successfully ignited in 60 seconds. How to Clear: Press MODE button to OFF then to ON to re-attempt ignition.

  • Page 50: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.

  • Page 51: Restrictor Troubleshooting / Installation After Termination Completion

    FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.

  • Page 52: Heat Damper Operation

    HEAT DAMPER This fireplace has been designed to operate with the damper fully open or completely closed depending on desired heat output without compromising flame appearance. The damper is located at the inside top of firebox and can be viewed through the glass. The damper control is located under the firebox. To reduce the amount of heat entering the room, raise damper control up and push into mounting slot.

  • Page 53: Maintenance

    Visually check for blocked port holes, especially near the pilot. Blocked port holes may cause delayed ignition. Reinstall burner assembly following instructions on page 30 of this installation manual. Visually check pilot light and burner when in operation. Flames should be steady, not lifting or floating. Burner Ports 55345 Pilot 55345-IPI Pilot Burner Orifice Figure 52a The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months.

  • Page 54: 55345 Troubleshooting

    TROUBLESHOOTING (55345 only) CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection.

  • Page 55: Troubleshooting

    ♦ Free pinched wires if necessary. C Refractory panel placement (if installed). ♦ Refractory panels must be tight against firebox walls. It may be necessary to secure panels with high-temp sealant, especially around intake duct. MORE 55345 TROUBLESHOOTING ON FOLLOWING PAGE PAGE 54...
  • Page 56 TROUBLESHOOTING (55345 only) PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 14 in this manual for proper glass frame assembly installment instructions.

  • Page 57: 55345-Ipi Troubleshooting

    TROUBLESHOOTING (55345-IPI only) MAIN CONTROL MODULE WILL NOT LEARN TRANSMITTER Ensure REMOTE/OFF switch on side of main control module is set to REMOTE. Make sure batteries in both the hand held remote and backup battery pack are installed in the proper direction and are not drained.

  • Page 58: Troubleshooting

    TROUBLESHOOTING (55345-IPI only cont MAIN FLAME WILL NOT LIGHT Verify gas supply is turned on. Ensure pilot flame will ignite. If not, see pilot flame troubleshooting on previous page. Make sure white cap leads marked “MAIN” from module are securely connected to terminals marked “MAIN” on valve body.

  • Page 59: Conversion Kit Instructions (55345)

    CONVERSION KIT INSTRUCTIONS ( 55345 units only) #OCK-S3455B NAT GAS CONVERSION KIT / #OCK-S625A LP GAS CONVERSION KIT EQUIPPED WITH SIT GAS VALVE & PILOT ASSEMBLY WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction.

  • Page 60: Conversion Kit Instructions (Pr-36-Ipi)

    CONVERSION KIT INSTRUCTIONS ( 55345 units only) COMPLETE THE CONVERSION: Light pilot and turn burner on*. 10. Test both inlet and manifold pressures*. 11. Visually check for leaks at all connections, whether field or factory made. check pilot flame. Flame should envelope top of thermocou- ple and thermopile 3/8”...
  • Page 61 CONVERSION KIT INSTRUCTIONS ( 55345-IPI units only) #OCK-A3455N-IPI NAT GAS CONVERSION KIT / #OCK-A5168L-IPI LP GAS CONVERSION KIT WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result, causing property damage, personal injury or loss of life.

  • Page 62: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS ( 55345-IPI units only) COMPLETE THE CONVERSION: Adjust front burner venturi setting by loosening screw, adjusting cap and retightening screw. CORRECT SETTINGS: NAT. : 100% closed L.P. : 100% open Re-install burner assemblies into fireplace, checking to ensure burner venturis are properly seated over burner orifices.

  • Page 63: Replacement Parts List

    REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. 55345 MILLIVOLT CONTROL BOARD AND PARTS MTK-770 MTK Millivolt Board - Nat Gas 700-098 Pilot Hood MTK-771 MTK Millivolt Board - LP Gas...
  • Page 65 LIMITED WARRANTY PAGE 63...
  • Page 66 LIFETIME WARRANTY PAGE 64...

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