kozy heat MINNETONKA 55345 Installation And Operating Manual
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kozy heat MINNETONKA 55345 Installation And Operating Manual

kozy heat MINNETONKA 55345 Installation And Operating Manual

Direct vent gas fireplace
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See also: Installation Manual , Installation and Operating Manual
MINNETONKA
Direct Vent Gas Fireplace
MODELS:
#55345
#55345-RF
INSTALLATION AND
OPERATING MANUAL
US Patent #6004493
INSTALL THIS FIREPLACE CORRECTLY CAN CAUSE SERIOUS STRUCTURAL
READ INSTRUCTIONS CAREFULLY BEFORE INSTALLATION. FAILURE TO
AND FIRE HAZARDS AND MAY VOID YOUR WARRANTY
www.kozyheat.com
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may
result, causing property damage, personal injury
or loss of life.
‚ Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
‚ Do not try to light any appliance.
‚ Do not touch electrical switches; do not use the
phone in your building.
‚ Immediately call your gas supplier from a
neighbor's phone. Follow your gas supplier's
instructions.
‚ If you cannot reach your gas supplier, call the fire
department.
Installation & service must be performed by a qualified
installer, service agency, or the gas supplier.
This appliance may be installed in an aftermarket
permanently located, manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit
is used. An LP Gas conversion kit is included with this
fireplace.
IMPORTANT:
:
.
July 2006

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  • Page 1 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury or loss of life. MINNETONKA ‚ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

  • Page 2: Table Of Contents

    INDEX DESCRIPTION PAGE SAFETY REQUIREMENTS / SPECIFICATIONS ................2-3 MINIMUM CLEARANCES .

  • Page 3: Safety Requirements / Specifications

    IMPORTANT: READ THIS MANUAL BEFORE INSTALLING AND USING THIS FIREPLACE ‘MINNETONKA’ DIRECT VENT GAS FIREPLACE This fireplace has been tested to and complies with ANSI Z21.88B-2003 CSA 2.33B-2003 “VENTED GAS FIREPLACE HEATERS”  by OMNI-Test Laboratories, Beaverton, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSA B149.1.

  • Page 4: Specifications

    SPECIFICATIONS Height ....... . . 34 ½" Height to top of stand-off ....44 1/2" Front width .

  • Page 5: Minimum Clearances

    INSTALLATION REQUIREMENTS: Minimum clearances from the fireplace to combustible materials: From unit face top: 10 " From unit left & right sides & back: 1/2" Surround Sides 1/4" Unit bottom to flooring: 0" Unit top to ceiling: 31" Unit side to adjacent sidewall: 12"...

  • Page 6: Typical Installation Options

    THIS FIREPLACE IS APPROVED FOR USE WITH THE SIMPSON DURA-VENT DV-GS 5" X 8" DIRECT VENT SYSTEM & SELKIRK METALBESTOS DIRECT CHIMNEY SYSTEM 5" X 8" DIRECT VENT SYSTEM FOR HORIZONTAL & VERTICAL TERMINATIONS. THIS FIREPLACE IS ALSO APPROVED FOR USE WITH THE KOZY HEAT #800 SERIES FLEXIBLE VENT SYSTEM FOR HORIZONTAL VENTING APPLICATIONS.

  • Page 7: Minimum / Maximum Venting Requirements

    VENTING SPECIFICATIONS: IMPORTANT: Flame height and appearance will vary depending upon venting configuration and type of fuel used. Venting requirements apply to both Natural Gas & LP Gas. HORIZONTAL TERMINATIONS: IMPORTANT: The horizontal heat shield included with this fireplace must be installed when using a 45-degree elbow to horizontally position the vent system.

  • Page 8: Horizontal Venting

    MINIMUM HORIZONTAL VENTING IMP0RTANT: THE KOZY HEAT WALL THIMBLE PASS-THRU MUST BE USED ON ALL HORIZONTAL VENT RUNS. THE MINIMUM WALL THICKNESS FOR THIS PASS-THRU IS 4 ½" AND THE MAXIMUM WALL THICKNESS IS 8". Minimum horizontal venting NOTE: Horizontal Vent Heat shield must be installed when using a 45-degree elbow to horizontally position the vent system.

  • Page 9: Termination Cap Location

    TERMINATION VENT CAP LOCATION: This gas appliance must not be connected to a chimney flue serving another type of appliance. GENERAL: Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc.. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 10: Vertical Venting

    WHEN VERTICALLY TERMINATING, THE MINIMUM CHIMNEY HEIGHT ABOVE THE ROOF LINE IS DETERMINED BY THE FOLLOWING CHART: Roof Pitch Minimum Chimney Height Roof Pitch Minimum Chimney Height Flat to 6/12 1 ft. 13/12 to 16/12 6 ft. 6/12 to 9/12 2 ft.

  • Page 11: Determine Location

    Frame a 14 1/8" high (H) x 14 1/8" wide (W) opening on the exterior wall for the chimney termination. This opening size includes the required 3" clearance on all sides of approved rigid vent systems and the Kozy Heat #800 series flexible vent system. To achieve the minimum horizontal venting requirements for RIGID PIPE APPLICATIONS, a minimum of 36 1/2"...

  • Page 12: Rough-In Dimensions

    Rough in the wall enclosure. Figure 7B. IMPORTANT: Framing dimensions should allow for wall covering thickness and fireplace facing materials. Adjust rough opening size as necessary to maintain at least the minimum clearance requirements. MINIMUM FINISHED OPENING DIMENSIONS (Wall covering / facing materials included): HORIZONTAL TERMINATIONS: 44 1/2"...

  • Page 13: Prepare The Fireplace

    This fireplace is approved for use with the Simpson Dura-Vent 5" x 8" direct vent system, the Selkirk Metalbestos 5" x 8" direct vent system, and the Kozy Heat #800 Series flexible direct vent system for horizontal vent applications. No additional adaptor is necessary to begin installing the chimney components.

  • Page 14: Position The Fireplace

    VERTICAL VENT APPLICATIONS This fireplace is approved for use with the Simpson Dura-Vent 5" x 8" direct vent system and the Selkirk Metalbestos 5" x 8" direct vent system for vertical vent applications. There is no additional adaptor necessary to begin installing the chimney components. POSITION THE FIREPLACE Place the fireplace into position.

  • Page 15: Direct Vent Chimney Installation

    Figure 12 complete venting requirements and restrictions. HORIZONTAL TERMINATIONS: IMPORTANT: The Kozy Heat wall pass-thru, part #MTK-WPT, must be used on all horizontal vent applications regardless of which vent system you are using. INSTALLATION OF #800 SERIES DIRECT VENT TERMINATION KIT(S) IMPORTANT: The flex pipe is permanently attached to the exterior plate.
  • Page 16 Gently stretch the 5" & 8" flexible aluminum pipes on the termination kit (#844 or #845) and on each extension kit, if used, the length required so when all the sections are connected together, the vent system length for your installation is attained. IMPORTANT: DO NOT STRETCH THE EXTENSION KIT BEYOND 6'.

  • Page 17: Fan Installation

    MODEL #55345 ONLY: OPTIONAL FAN KIT INSTALLATION INSTRUCTIONS NSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER IMPORTANT: If a fan is going to be installed, it is easier to complete before the millivolt board is connected to the gas line. The wiring must be done prior to enclosing the sides of the unit.

  • Page 18: Installation Instructions

    INSTALLATION INSTRUCTIONS THE FOLLOWING COMPONENTS MUST BE REMOVED FROM THE FIREPLACE PRIOR TO INSTALLATION OF THIS FAN. REFER TO THE CORRESPONDING PAGES IN THIS INSTALLATION MANUAL FOR ASSISTANCE IF NECESSARY. Upper hood, upper louver & lower grill, if installed. Refer to Slide to the left.

  • Page 19: Model #55345-Rf

    MODEL #55345-RF ONLY: FAN INSTRUCTIONS NSTALLATION OF THIS FAN WIRING SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER IMPORTANT: A fan assembly is pre-installed and wired to the RF gas valve in the Model #55345-RF. The wiring must be done prior to enclosing the sides of the unit. An electrical box & romex connector are pre-installed on a removable panel on the right side of the fireplace.

  • Page 20: Gas Line Specifications

    RUN THE GAS LINE. CAUTION: Installation of the gas line must only be done by a qualified person in accordance with local building codes. GAS CONVERSIONS - Models #55345 This fireplace is manufactured for use Natural Gas. An LP gas conversion kit, part #OCK-H5168L, is included with this fireplace. Follow instructions included with this conversion kit.

  • Page 21: Secure The Millivolt Board

    1. Run the gas line. Gas line holes are positioned on both sides of the fireplace for gas line connection. An accessible shut off valve (included) must be installed up stream from the regulator. NOTE: Do not run the incoming gas line in a manner that would obstruct the operation of the optional fan. 2 .

  • Page 22: Log Installation

    LOG INSTALLATION The MTK-500 log set includes 12 logs, 1 bag klinkers & 2 pkgs. rock wool burning embers. The logs are numbered on the bottom side - refer to the instructions below for proper placement. 4. Position logs #7, #8, #9 onto base logs, aligning the holes in the 1.

  • Page 23: Thermostat - Wall Switch - Remote Control Installation

    MODEL #55345: THERMOSTAT - WALL SWITCH - REMOTE INSTALLATION CAUTION: DO NOT CONNECT HIGH VOLTAGE (115V) WIRE TO THE GAS VALVE! Thermostat Wiring Diagram If desired, a thermostat (wireless style available), wall switch, or remote control assembly may be used to turn the fireplace ‘OFF’ Figure 18A and ‘ON’.

  • Page 24: Complete The Installation

    COMPLETE THE INSTALLATION 1. A) If not previously done, plumb & level the unit and secure the fireplace to the framing using the stud tabs located on the sides of the unit. The stud-tabs are adjustable to accommodate the thickness of finish material you are using. To adjust, loosen the screws securing it to the sides of the fireplace and slide to desired position.
  • Page 25 4. Replace the glass. A) Place the glass assembly onto the front of the fireplace and secure with the spring-loaded handles FIRST AT THE TOP, THEN AT THE BOTTOM of the firebox. CAUTION: TO PREVENT THE GLASS ASSEMBLY FROM FALLING OFF WHEN INSTALLING ON THE FIREPLACE, SECURE THE TOP GLASS LATCH BRACKETS FIRST, THEN THE BOTTOM.

  • Page 26: Model #55345

    MODEL #55345: LIGHTING AND SHUTDOWN PROCEDURES NOTE: Prior to lighting, check all fittings for leakage. This is accomplished by applying soapy water on all connections made. If there is any leakage, bubbles will appear at the point of connection. If bubbles occur, tighten the fittings until the bubbles no longer appear. IMPORTANT: TEST ALL CONNECTIONS WHETHER FIELD OR FACTORY MADE.
  • Page 27 Push in the control knob all the way and hold in. Press the BLACK piezo igniter button (B). The pilot will generally light with two or three pushes on the igniter. Hold the knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back out.

  • Page 28: Manifold & Incoming Pressure Check Procedures

    MODEL #55345: PRESSURE TEST - MANIFOLD & INLET PRESSURE IMPORTANT NOTICE: A pressure check tap for both the manifold (outgoing) and inlet (incoming) pressure has been incorporated into the valve by HONEYWELL. The left pressure tap is the manifold pressure and the right pressure tap measures the incoming pressure.

  • Page 29: Model #55345-Rf Lighting & Shutdown

    MODEL #55345-RF: LIGHTING AND SHUTDOWN PROCEDURES NOTE: Prior to lighting, check all fittings for leakage using a gas leak detector. IMPORTANT: TEST ALL CONNECTIONS WHETHER FIELD OR FACTORY MADE. NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½...
  • Page 30 *If knob does not pop out when released, stop and immediately call your service technician or gas supplier. *If the pilot will not stay lit after several tries, turn the gas control knob to "OFF" and call your service technician or gas supplier. Push the control knob on the gas valve in slightly and turn counterclockwise to the "ON"...

  • Page 31: Manifold & Incoming Pressure Check Procedures

    MODEL #55345-RF: PRESSURE TEST - MANIFOLD & INLET PRESSURE IMPORTANT NOTICE: A pressure check tap for both the manifold (outgoing) and inlet (incoming) pressure has been incorporated into the valve by HONEYWELL Controls. The left pressure tap is the manifold pressure and the right pressure tap measures the incoming pressure.

  • Page 32: Cleaning & Maintenance Requirements

    MAINTENANCE REQUIREMENTS 1. The appliance should be inspected at least once a year MILLIVOLT BOARD SYSTEM by a professional service person. 1. Annual cleaning of the burner is required. The NOTE: INSTALLATION AND REPAIR SHOULD BE DONE burner & cover assembly may be removed for ONLY BY A QUALIFIED SERVICE PERSON.

  • Page 33: Millivolt Board Removal / Installation

    MILLIVOLT BOARD REMOVAL / INSTALLATION NOTE: This fireplace is equipped with the millivolt board, burner & burner cover already installed. Follow instructions ‘INSTALLING THE BOARD’ on page #33 to properly secure the millivolt board in place. Follow these procedures should the millivolt board need replacing or is removed for servicing.
  • Page 34 MILLIVOLT BOARD INSTALLATION: NOTE: The millivolt board is fitted with a gasket to seal the millivolt board. Make certain this gasket is properly placed around the opening before installing the millivolt board. If the gasket is damaged, a replacement one must be used. Grasp the board with both hands and place inside the firebox, aligning the (8) mounting holes in the board to the corresponding holes in the bottom of the firebox.

  • Page 35: Trouble Shooting

    TROUBLE SHOOTING GUIDE NOTE: The millivolt board includes the following items: Valve, pilot assembly, piezo, electrode, on/off rocker switch, burner, burner venturi tubes, & burner orifices. If any of these items are defective, contact your dealer for the appropriate repair / replacement procedures to follow. WARNING: DO NOT ATTEMPT TO SERVICE THIS UNIT IF YOU ARE NOT A QUALIFIED INSTALLER OR REPAIRMAN.
  • Page 36 PROBLEM CAUSE SOLUTION Burner won't light Pilot not lit. Relight pilot. Regulator valve not turned “ON”. Turn valve to "ON". Model #55345: Rocker switch not turned “ON”. Depress switch. Model #55345: Rocker switch Check wiring diagram Figure 26 wires not connected. to ensure that all wires are secure.

  • Page 37: Replacement Parts Lists

    REPLACEMENT PARTS Replacement parts are available through your local dealer. Contact them for availability and pricing. MILLIVOLT BOARD AND PARTS - Model #55345 MTK-800 Minnetonka Millivolt Board - Natural Gas 700-223 6" Flexible Gas Line - Valve to Burner connection 700-023 On/Off Rocker Switch 700-228...

  • Page 38: Warranty Policy

    Page 37...
  • Page 39 Page 38...

This manual is also suitable for:

Minnetonka 55345-rf

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