kozy heat 56101 'Windom" Installation And Operating Manual
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kozy heat 56101 'Windom" Installation And Operating Manual

kozy heat 56101 'Windom" Installation And Operating Manual

Direct vent gas fireplace
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See also: Operation & Installation Manual
MODEL: #56101 'WINDOM'
DIRECT VENT GAS FIREPLACE
INSTALLATION AND
OPERATING MANUAL
US Patent Number 5,931,154
US Patent Number 6,004,493
Tested &
Beaverton
Listed By
Oregon USA
C
US
OMNI-Test Laboratories, Inc.
READ INSTRUCTIONS CAREFULLY BEFORE INSTALLATION. FAILURE
TO INSTALL THIS FIREPLACE CORRECTLY CAN CAUSE SERIOUS
STRUCTURAL AND FIRE HAZARDS AND MAY VOID YOUR WARRANTY.
www.kozyheat.com
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may
result, causing property damage, personal injury
or loss of life.
♦ Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS:
♦ Do not try to light any appliance.
♦ Do not touch electrical switches; do not use the
phone in your building.
♦ Immediately call your gas supplier from a
neighbor's phone. Follow your gas supplier's
instructions.
♦ If you cannot reach your gas supplier, call the fire
department.
Installation & service must be performed by a qualified
installer, service agency, or the gas supplier.
This appliance may be installed in an aftermarket
permanently located, manufactured (mobile) home,
where not prohibited by local codes. This appliance is
only for use with the type(s) of gas indicated on the
rating plate. This appliance is not convertible for use
with other gases, unless a certified kit is used.
IMPORTANT:
March 2008

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Summary of Contents for kozy heat 56101 'Windom"

  • Page 1 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury MODEL: #56101 ‘WINDOM’ or loss of life. DIRECT VENT GAS FIREPLACE ♦ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

  • Page 2: Commonwealth Of Massachusetts

    COMMONWEALTH OF MASSACHUSETTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:...

  • Page 3: Table Of Contents

    INDEX DESCRIPTION PAGE SAFETY REQUIREMENTS / SPECIFICATIONS ………..............2-3 MINIMUM CLEARANCES …………………………………..............3 TYPICAL INSTALLATION OPTIONS …………………………………..........3-4 VENTING REQUIREMENTS ………………………………….............. 5-8 MINIMUM / MAXIMUM VENTING REQUIREMENTS…………..... 5-6 HORIZONTAL VENTING …………………………………......7 VERTICAL VENTING …………………………………........ 8 POSITION THE UNIT ………………………………….

  • Page 4: Safety Requirements / Specifications

    IMPORTANT: READ THIS MANUAL BEFORE INSTALLING AND USING THIS FIREPLACE MODEL #56101 ‘WINDOM’ DIRECT VENT GAS FIREPLACE This fireplace has been tested to and complies with ANSI Z21.88a-2007 CSA 2.33a-2007 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Beaverton, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSI Z223.1, NFPA 54 - Current Edition.

  • Page 5: Minimum Clearances

    WARNING: WARNING: This Product Must Be Installed By A DO NOT REPLACE THIS BURNER UNIT WITH ANY Licensed Plumber Or Gas Fitter When Installed OTHER SIZED BURNER. REPLACEMENT WITH AN Within The Commonwealth of Massachusetts. UNAUTHORIZED BURNER RESULT TEMPERATURES EXCEEDING THE LIMITS FOR THIS WARNING: Do not use this fireplace if any part has UNIT, AND VOID YOUR WARRANTY.

  • Page 6: Typical Corner Installation

    SUBTRACT THICKNESS OF WALL MATERIALS. 1" CLEARANCE FROM VENT SYSTEM FRAMING TO FINISHED WALL REQUIRED. 2 1/4" FROM VENT PIPE TO FINISHED WALL REQUIRED. KOZY HEAT CORNER CABINET INSTALLATION: MODEL #56101 'WINDOM' CORNER CABINET DIMENSIONS FIGURE 2C " 1 Clearance at sides 1"...

  • Page 7: Venting Requirements

    VENTING REQUIREMENTS THIS MODEL IS APPROVED FOR USE WITH SIMPSON DURA-VENT GS CHIMNEY SYSTEM 4" X 6 5/8" AND AMERI-VENT DIRECT VENT SYSTEM 4" X 6 5/8" FOR HORIZONTAL AND VERTICAL TERMINATIONS. IMPORTANT: This model is manufactured with the appropriate adaptor for proper connection of EITHER the Simpson Dura-Vent DV-GS Chimney System OR Ameri-Vent Direct Vent System.
  • Page 8 TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney flue serving another type of appliance. GENERAL: 1. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. 2. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc.

  • Page 9: Horizontal Venting

    WORKS WELL FOR CORNER INSTALLATIONS - See page 4. Venting figuration shown in figure 2C when using the Kozy Heat Corner cabinet: (2) 90o elbows directly off the collars on the fireplace and a 6" - 9" section (depending on wall thickness) to exit through the wall. See figure 4C, page 8.

  • Page 10: Vertical Venting

    VERTICAL VENTING CONFIGURATIONS MAXIMUM VERTICAL RISE* AFTER FIRST ELBOW: 25 FT. IMPORTANT: Horizontal runs within a vertical termination reduces the maximum vertical height allowed. Refer to the chart on page #5. *Note: Maximum vertical rise includes the first elbow to vertically position the chimney. Elbows: (1) included to vertically position the chimney.

  • Page 11: Position The Unit

    OF FRAMING 26" MIN. TO TOP OF VENT PIPE Kozy Heat Typical Horizontal Termination Corner Cabinet Framing CAUTION: COLD AIR TRANSFER AREA. THE SURROUNDING WOOD CHASE OF THE OUTSIDE WALL MUST BE INSULATED TO PREVENT COLD AIR FROM ENTERING THE ROOM.

  • Page 12: Rough-In Dimensions

    4. Build the hearth to the desired size and height. See notes below. 5. Rough in the wall enclosure. The minimum rough opening dimensions are: 32 1/4" high 36 1/2" wide 11 1/4" deep FIGURE 6 NOTE: When the unit is installed directly on carpeting, tile, or other combustible materials other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the unit.

  • Page 13: Remove The Glass Assembly

    REMOVE THE GLASS ASSEMBLY See Figure 7. 1. Locate the spring-loaded handles securing the glass assembly (under the firebox). TABS 2. Pull the handles out, then down to release the glass assembly. 3. Pull the bottom of the glass assembly out and lift up off the tabs (at the top).

  • Page 14: Fan Installation

    Fan Kit #WDM-028 (optional component) Installation Instructions INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER. IMPORTANT: If a fan is going to be installed, it is easier to complete before the millivolt board is connected to the gas line. The wiring must be done prior to enclosing the sides of the unit.
  • Page 15 FAN KIT INSTALLATION INSTRUCTIONS IMPORTANT: The fans are connected together, lift both fans out of the box at the same time to avoid possible damage to the wires and/or connectors. Note: Millivolt board has been removed for clarity. It is not necessary to remove the millivolt board to install this optional fan kit.

  • Page 16: Gas Line Specifications

    RUN THE GAS LINE CAUTION: Installation of the gas line must only be done by a qualified person in accordance with local building codes. GAS CONVERSIONS If a gas conversion is necessary, one of the following conversions kits must be used: Natural Gas Conversion Kit #OCK-H42N - used to convert an LP Gas millivolt board to natural gas.

  • Page 17: Secure The Millivolt Board

    1. Run the gas line. An accessible shut off valve must be installed up stream from the regulator. NOTE: Do not run the incoming gas line in a manner that would obstruct the operation of the optional fan. 2. This unit is designed to accept either a 3/8" or 1/2" gas line approved for gas appliances. Consult local building codes to properly size the gas supply line leading to a 3/8"...

  • Page 18: Log Installation

    LOG INSTALLATION This log set includes: (1) W5 Log (1) W6 Log (1) W7 Log (1) Klinker packet (1) W8 Log (1) W9 Log (1) W10 Log (1) Rock wool ember packet NOTE: The logs are numbered on the bottom side - refer to the instructions below for proper placement. The base logs have mounting holes Incorporated into the bottom of the logs and should be positioned onto the corresponding mounting studs.

  • Page 19: Thermostat - Wall Switch - Remote Control Installation

    THERMOSTAT - WALL SWITCH - REMOTE INSTALLATION (OPTIONAL) CAUTION: DO NOT CONNECT HIGH VOLTAGE (115V) WIRE TO THE GAS VALVE! NOTE: INSTALLATION OF A THERMOSTAT OR WALL SWITCH SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER. If desired, a thermostat (wireless style available), wall switch, or remote control assembly may be used to turn the fireplace ‘OFF’...

  • Page 20: Complete The Installation

    COMPLETE THE INSTALLATION 1. A) Secure the stud tabs located on the sides of the unit to the stud walls. B) Use screws (not provided) to secure the unit to the flooring through the holes located in the bottom of the outer box.

  • Page 21: Lighting & Shutdown

    LIGHTING & SHUTDOWN NOTE: Prior to lighting, check all fittings for leakage. This is accomplished by applying soapy water on all connections made. If there is any leakage, bubbles will appear at the point of connection. If bubbles occur, tighten the fittings until the bubbles no longer appear. IMPORTANT: TEST ALL CONNECTIONS WHETHER FIELD OR FACTORY MADE.
  • Page 22 9. Push in the black control knob all the way and hold in. Press the SQUARE igniter button (B). The pilot will generally light with two or three pushes on the igniter. Hold the knob in for about one (1) minute after the pilot is lit.

  • Page 23: Manifold & Incoming Pressure Check Procedures

    PRESSURE TESTING MANIFOLD & INLET PRESSURE IMPORTANT NOTICE: A pressure check tap for both the manifold (outgoing) and inlet (incoming) pressure has been incorporated into the gas valve. The top pressure tap is the manifold pressure and the bottom pressure tap measures the incoming pressure.

  • Page 24: Cleaning & Maintenance Requirements

    MAINTENANCE REQUIREMENTS 1. The appliance should be inspected at least once MILLIVOLT BOARD SYSTEM: a year by a professional service person. 1. Annual cleaning of the burner is required. The log plate and burner tube may be removed for easier NOTE: INSTALLATION AND REPAIR SHOULD BE access.

  • Page 25: Millivolt Board Removal / Installation

    MILLIVOLT BOARD REMOVAL / INSTALLATION NOTE: This unit is equipped with the millivolt board secured and log plate assembly already in position. Follow these procedures should the millivolt board need replacing or is removed for servicing. MILLIVOLT BOARD REMOVAL: CAUTION: If the burner and/or pilot has been burning, the logs and refractory will be hot and will continue to hold heat.
  • Page 26 INSTALLING THE BOARD: NOTE: The millivolt board is fitted with a gasket to seal the millivolt board. Make certain this gasket is properly placed around the opening before installing the regulator board. If the gasket is damaged a replacement one must be used.

  • Page 27: Trouble Shooting

    TROUBLESHOOTING GUIDE NOTE: The millivolt board includes the following items: Valve, generator, pilot assembly, piezo, electrode, rocker switch, burner, orifice and orifice holder. If any of these items are defective, contact your dealer for the appropriate repair / replacement procedures to follow. WARNING: DO NOT ATTEMPT TO SERVICE THIS UNIT IF YOU ARE NOT A QUALIFIED INSTALLER OR REPAIRMAN.
  • Page 28 4. Burner won't light Pilot not lit Relight pilot Regulator valve not turned “ON”. Turn valve to "ON" Rocker switch not turned “ON”. Press bottom of switch. Rocker switch wires not connected. Check that wiring is connected. Generator wires loose at Reposition wire and tighten screws.

  • Page 29: Replacement Parts Lists

    REPLACEMENT PARTS Replacement parts are available through your local dealer. Contact them for availability and pricing. MILIIVOLT BOARD AND PARTS WDM-800 Millivolt Board - Natural Gas 700-203 Manual Shut off Valve WDM-801 Millivolt Board - LP Gas 700-213B 18" Flexible Gas Line - Black 700-023 On/Off Rocker Switch 700-224...

  • Page 30: Limited 10 Year Warranty

    Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is YEARS 2 - 10: Subject conditions &...

  • Page 31: Warranty Policy

    LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass of this Kozy Heat fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product.

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