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INSTALLATION MANUAL
English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.com
Les manuels d'installation en anglais et en français sont disponibles chez votre détaillant local ou en visitant notre site Web : www.kozyheat.com
IMPORTANT:
This installation manual is to be used in conjunction with SUPPLEMENTAL
INSTALLATION AND HOMEOWNER INFORMATION MANUAL. Read both manuals before installing
and operating appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located,
manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
—
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
◙ Do not try to light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
◙ If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
Report No. 216-F-15c-6.5
MARCH 2014
MTK-REV-28
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- Page 1 INSTALLATION MANUAL English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.com Les manuels d’installation en anglais et en français sont disponibles chez votre détaillant local ou en visitant notre site Web : www.kozyheat.com IMPORTANT: This installation manual is to be used in conjunction with SUPPLEMENTAL INSTALLATION AND HOMEOWNER INFORMATION MANUAL.
- Page 3 Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.
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Page 5: Table Of Contents
TABLE OF CONTENTS INTRODUCTION VENTING (cont.) Introduction and Homeowner Reference Information #800-1 Series Flex Vent Installation Instructions 17-18 CONTENTS Termination Vent Cap Location Table of Contents Vent Termination Clearances SAFETY INFORMATION LOG SET INSTALLATION Safety Information Log Set Installation COMMONWEALTH OF MASSACHUSETTS INFORMATION CONTROL BOARD Commonwealth of Massachusetts Information Control Board Removal... -
Page 6: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters” CAN/CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency” This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, wth the National... - Page 7 COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...
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Page 8: Specifications
SPECIFICATIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Back Width Depth " Opening Glass Frame Stand-off Front to Vent Floor to Vent Front to " Width Height Height Center Center Angled Back 743mm 743mm (Vert. Term.) (Hor. Term.) INCHES 34-1/2 40-7/8 29-1/4 21-3/8 35-1/2 26-1/2... -
Page 9: Installation Overview
SPECIFICATIONS INSTALLATION OVERVIEW NOTE The qualified installer should follow the procedure best suited for the installation. Frame an opening for the fireplace, allowing for vent installation (top or rear) and type of installation (corner or flat wall application). If masonry (optional) is used, prepare foundation for the masonry load. A lintel is required to support the added weight above fireplace. Attach nailing flanges to fireplace. -
Page 10: Prepare The Fireplace
PREPARE THE FIREPLACE STAND-OFF ASSEMBLY & INSTALLATION Top stand-off bracket must be attached to fireplace. Do not remove. Stand-off brackets are not load bearing. Non-combustible zone: Stand-offs provide 10” (254mm) minimum clearance to header. Use only non-combustible material WARNING in this area for entire width of fireplace. Do not use wood, sheetrock etc. in this zone. Other clearances apply. All clearances must be maintained. -
Page 11: Horizontal Vent Heat Shield Installation
PREPARE THE FIREPLACE HORIZONTAL VENT HEAT SHIELD INSTALLATION The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. IMPORTANT EXCEPTION: Corner installations Loosen, but do not remove center three screws at back of fireplace as shown. Attach here. -
Page 12: Horizontal Terminations
HORIZONTAL TERMINATIONS Follow vent pipe manufacturer’s installation instructions for horizontal terminations. Include required 3” (76mm) top clearance and 1” (25mm) sides and bottom clearances for approved rigid vent systems and Kozy Heat #800-1 series flexible vent system. MINIMUM HORIZONTAL FRAMING DIMENSIONS... -
Page 13: Typical Installation Options
TYPICAL INSTALLATION OPTIONS Kozy Heat wall thimble pass-thru (#800-WPT or #800WPT2) must be used on all horizontal vent runs. Follow instructions on page 15 of this manual. IMPORTANT The horizontal heat shield included with this fireplace must be installed when using a 45-degree elbow directly off top of unit to horizontally position vent system. -
Page 14: Mantel Requirements
MANTEL REQUIREMENTS TOP STAND-OFF BRACKETS MUST BE ASSEMBLED AND ATTACHED TO FIREPLACE. DO NOT REMOVE. WARNING STAND-OFF BRACKETS ARE NOT LOAD BEARING. NON-COMBUSTIBLE ZONE: Rigid pipe: 1-1/2” (38mm) above elbow for entire width and depth (behind header) of fireplace. #800-1 series flexible venting: 1” (25mm) above elbow for entir e width and depth (behind header ) of fir eplace. NON-COMBUSTIBLE MATERIAL ONLY 14"(356mm) NON-COMBUSTIBLE ZONE:... -
Page 15: Gas Line Connection
GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. Follow instructions included with conversion kit if converting to LP gas. (Sold separately). PLEASE REFER TO SUPPLEMENTAL MANUAL FOR INFORMATION REGARDING PROPER MANIFOLD PRESSURE ATTENTION READINGS FOR YOUR PARTICULAR FIREPLACE MODEL. The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in ATTENTION accordance with the requirements of the ANSI Z223.1 installation code. -
Page 16: Venting
ICC EXCELDirect Direct Chimney Systems 5” x 8” (horizontal and vertical terminations). Selkirk Model DT Direct Vent Chimney Systems 5” x 8” (horizontal and vertical terminations). Kozy Heat #800-1 series flexible vent system (horizontal terminations). BDM 5” x 8” Direct Vent Chimney System (horizontal and vertical terminations). -
Page 17: Horizontal Terminations
The horizontal vent heat shield must be installed when using a 45-degree elbow to horizontally position the vent system. Exception: corner installations IMPORTANT Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) wall thickness) or #800-WPT2 (6-1/2” (165mm) - 12- 1/2” (318mm) wall thickness), must be used on all horizontal vent runs. TYPICAL HORIZONTAL INSTALLATION... -
Page 18: 800-Wpt Wall Pass-Thru
WARNING MAINTAIN ALL CLEARANCES AS STATED IN THIS INSTALLATION MANUAL. If using Kozy Heat series flexible vent system, remove inner ring on each wall pass-thru section with a tin snips. IMPORTANT This will provide adequate room for the flexible vent system. -
Page 19: Vertical Terminations
VENTING VERTICAL TERMINATIONS VERTICAL VENT SYSTEM CLEARANCES Termination Cap SIDES ALL APPROVED VERTICAL PIPE 1 inch (25mm) MINIMUM: 45˚ elbow + 2ft. (610mm) + termination cap. Min: 2ft. (610mm) Max: 30ft. (9.14m) MAXIMUM: 45˚ elbow + 30ft. (9.14m) + termination cap. 45°... - Page 20 IF TERMINATING AGAINST VINYL SIDING, A VINYL SIDING PROTECTOR, INCLUDED WITH #844 AND #845 DIRECT VENT KITS, MUST BE USED. FOLLOW INSTRUCTIONS INCLUDED. The Kozy Heat wall pass-thru, part #800-WPT or #800-WPT2, must be used on all horizontal vent applications regardless of IMPORTANT which vent system you are using.
- Page 21 VENTING FLEXIBLE #800-1 SERIES cont. TERMINATION BOX SLOTS IN EXTERIOR WALL PLATE 5” FLEX PIPE COLLAR 5” PIPE ON FIREPLACE OR EXTENSION KIT 8” FLEX PIPE COLLAR 8” PIPE ON FIREPLACE OR EXTENSION KIT VINYL SIDING PROTECTOR INTERIOR FIRESTOP Figure 18a...
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Page 22: Termination Vent Cap Location
TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed. -
Page 23: Vent Termination Clearances
VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99... - Page 24 #MTK-50A LOG SET INSTALLATION If converting to LP (propane) gas or installing optional light kit do so now before installing log set. Follow instructions included ATTENTION with kit. (Sold separately). NOTE Log numbers are located on bottom of each log. Refer to following instructions and illustrations for proper placement. Do not place logs directly over burner port holes.
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Page 25: Control Board Removal
CONTROL BOARD REMOVAL If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before CAUTION removing any components. NOTE Your components may look slightly different than ones shown. Turn fireplace off. Shut off gas supply at manual shut-off valve. Disconnect gas line flex tube from the manual shut-off valve. -
Page 26: Control Board Installation
CONTROL BOARD INSTALLATION If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before CAUTION removing any components. NOTE Your components may look slightly different than ones shown. Place control board in firebox, aligning holes in control board with holes in firebox bottom. -
Page 27: Grill Set
GRILL SET INSTALLATION Slide flange on upper hood into clips at top of upper air passage. Upper hood clips Thread screws into nut at each end of grill. Secure to Figure 24a lower grill opening. Align hooks in upper louver to slots located in fireplace face. Set down into position. Insert upper hood flange into clips located at top of upper air passage, keeping in mind this is a fairly tight fit. -
Page 28: Finalizing The Installation
FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY WARNING ADJUSTMENTS AND / OR INSTALLATIONS. - Page 29 FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
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Page 30: Heat Damper Operation
FINALIZING THE INSTALLATION TO ADJUST FRONT BURNER VENTURI: Follow Control Board Removal instructions on page 22 to access and remove front burner assembly. Loosen screw on venturi and adjust as necessary. Tighten screw. Follow Control Board Installation instructions on page 23 to reinstall all components. -
Page 31: Maintenance
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. - Page 33 Failure to do so may result in delayed warranty coverage and submission of proof of purchase will be required. Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture.
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Page 35: Lifetime Warranty
LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product. If any of these components fail due to defects in material and workmanship under normal use and service, Hussong Manufacturing, Co., Inc. - Page 36 — Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. Report No. 216-F-15c-6.5 NOV 2012 55345-MV-SUP-REV-02 www.kozyheat.com...
- Page 37 TABLE OF CONTENTS SAFETY INFORMATION Safety Information SPECIFICATIONS Components List Gas Pressure Requirements / BTU’s WIRING SCHEMATICS Wiring Schematics OPERATING INSTRUCTIONS Control System Components System Operations Lighting and Shutdown Instructions 10-12 Pressure Testing TROUBLESHOOTING Troubleshooting 14-15 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions 16-18 MAINTENANCE Maintenance...
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Page 38: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters” CAN/CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency” This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, wth the National... -
Page 39: Specifications
SPECIFICATIONS 55345-MV COMPONENTS LIST PART NUMBER DESCRIPTION MTK-700 Control Board Assembly 700-203 Manual Gas Shut-off Valve MTK-135A Burner Assembly MTK-H900 Refractory Set MTK-500A Log Package MTK-057T Glass Frame Assembly 600-ECA Electrical Connection Assembly 942-085 5” Restrictor Plate 500-MTK 3 pc. Grill Assembly... -
Page 40: Wiring Schematics
WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Pilot Assembly To Fan To Lights Millivolt Operator (top view) Not used Gas Valve... -
Page 41: Control System Components
CONTROL SYSTEM COMPONENTS REMOTE CONTROL Figure 5a GAS VALVE Manifold Pressure Tab Step Motor Inlet Pressure Tab Gas Control Knob Valve Terminals Figure 5b PILOT ASSEMBLY Thermopile Pilot Hood Electrode Thermocouple Figure 5c... -
Page 42: System Operations
CONTROL SYSTEM COMPONENTS RECEIVER Figure 6a FAN CONTROL MODULE Figure 6b SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME Move slider switch on receiver to OFF position. Install 4 AA batteries (included in components packet) into receiver battery bay. Move slider switch to REMOTE position. - Page 43 SYSTEM OPERATION TEMPERATURE DISPLAY With the system in OFF position, press Thermostat Key and Mode Key at the same time to change from degrees F to C. Look at transmitter LCD screen to verify that C or F is visible on right side of Room Temperature display. Figure 7a REMOTE FLAME CONTROL The remote control has six (6) flame levels.
- Page 44 SYSTEM OPERATION SMART THERMOSTAT (Transmitter Operation) The Smart Thermostat function adjusts flame height based on set temperature and actual room temperature. As room temperature gets closer to set point the Smart Function will automatically adjust flame down. Press Thermostat key until the word SMART appears on right side of temperature bulb graphic. To adjust set temperature, press Up/Down arrow keys until desired set temperature is displayed on LCD screen.
- Page 45 SYSTEM OPERATION KEY LOCK This function locks the keys to avoid unsupervised operation. To Activate: Press MODE and UP keys at same time. To De-activate: Press MODE and UP keys at same time. Figure 9a LOW BATTERY DETECTION TRANSMITTER: Remote contr ol batter y lifespan depends on var ious factor s including batter y quality, number of ignitions, changes to room thermostat set point, etc.
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Page 46: Lighting And Shutdown Instructions
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING WARNING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. - Page 47 LIGHTING AND SHUTDOWN (cont.) LIGHTING INSTRUCTIONS 5 MINUTES Turn off all electrical power to appliance. Open lower grill to access gas valve & controls. Push gas control knob in slightly and turn clockwise to OFF. Wait five (5) minutes to clear out any gas. Then smell gas, including near the floor.
- Page 48 LIGHTING AND SHUTDOWN (cont.) TO TURN OFF GAS TO APPLIANCE TURN BURNER OFF To turn burner OFF, press hand held remote OFF button. NOTE The pilot will stay lit. TURN PILOT OFF Figure 12a Turn pilot off by pushing in and turning gas control knob to OFF. DO NOT FORCE.
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Page 49: Pressure Testing
PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 17 for proper NAT and LP manifold pressures. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). -
Page 50: Troubleshooting
TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Module) is present and receiver batteries and/or battery pack are fresh and installed with correct polarity. Make sure all connections between wire harnesses and system components are proper and positive. - Page 51 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed correctly. Refer to corresponding instructions in this manual. Improper vent cap installation. Adjust if necessary. ...
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Page 52: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS #NCK-MTKMV-S NAT GAS CONVERSION KIT / #LCK-MTKMV-S LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life. - Page 53 CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: Follow stepper motor pressure regulator instruction sheet included with conversion kit to convert gas valve. (LP or NAT marked on stepper motor pressure regulator). COMPLETE THE CONVERSION: Adjust front burner venturi setting by loosening screw, adjusting cap and retightening screw.
- Page 54 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
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Page 55: Maintenance
Visually check pilot light and burner when in operation. Flames should be steady, not lifting or floating. Burner Ports 55345-MV Pilot Burner Orifice Figure 19a The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months. The bearings are sealed and require no oiling. - Page 56 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. CONTROL BOARD AND PARTS 55345-MV MTK-700 Control Board - Nat Gas 700-203 Manual Shut-off Valve MTK-701 Control Board - LP Gas 700-213B 18” Flexible Gas Line-Black...
- Page 57 Supplemental Installation and Homeowner Information Manual for Minnetonka Model: English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.com Les manuels d’installation en anglais et en français sont disponibles chez votre détaillant local ou en visitant notre site Web : www.kozyheat.com IMPORTANT: This supplemental installation and homeowner manual is to be used in conjunction with MINNETONKA INSTALLATION MANUAL.
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Page 58: Maintenance Maintenance
TABLE OF CONTENTS SAFETY INFORMATION Safety Information SPECIFICATIONS Components List Gas Pressure Requirements / BTU’s WIRING SCHEMATICS Wiring Schematics OPERATING INSTRUCTIONS Control System Components System Operations Lighting and Shutdown 10-11 Pressure Testing TROUBLESHOOTING Troubleshooting 13-14 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions 15-17 MAINTENANCE Maintenance... -
Page 59: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters” CAN/CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency” This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, wth the National... -
Page 60: Specifications
SPECIFICATIONS 55345-IPI COMPONENTS LIST PART NUMBER DESCRIPTION MTK-150 IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve MTK-135A Burner Assembly MTK-H900 Refractory Set MTK-500A Log Package MTK-057T Glass Frame Assembly 600-ECA Electrical Connection Assembly 942-085 5” Restrictor Plate 500-MTK 3 pc. Grill Assembly IPI-028 IPI Fan Kit 700-408... -
Page 61: Wiring Schematics
WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Figure 4a... -
Page 62: Control System Components
CONTROL SYSTEM COMPONENTS REMOTE CONTROL Blue back lit LCD display ON /OFF Key Thermostat Key UP / DOWN Arrow Key Key Lock Mode Key Low Battery Alarm Transmission Thermostat OFF/ON/SMART Room Temperature CPI Mode Set Point Temperature/Level/State Flame ON Figure 5a Lights (not available in all fireplace models) GAS VALVE Stepper motor... -
Page 63: System Operations
SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME Set ON/OFF rocker switch to OFF position. Install 4 AA batteries (included in components packet) into battery backup holder. LEDs Connect IFC Control Module to AC power supply. Install 3 AAA batteries (included in components packet) into remote control battery bay (located on base of remote control). - Page 64 SYSTEM OPERATION ROOM THERMOSTAT (Remote Control Operation) The remote control can operate as a room thermostat. The thermostat can be set to desired temperature to control a rooms comfort level. To activate this function, press the Thermostat Key. The LCD display will change to show the room thermostat is ON and set temperature is now displayed.
- Page 65 SYSTEM OPERATION LOW BATTERY DETECTION REMOTE CONTROL: Remote contr ol batter y lifespan depends on var ious factor s including battery quality, number of ignitions, changes to room thermostat set point, etc. When remote control batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost.
- Page 66 SYSTEM OPERATION S.I.T. PROFLAME IGNITION RESET INFORMATION IGNITION SEQUENCE Starting from OFF, press remote control ON button. Approximately (4) seconds after ON/OFF button is pushed, the IFC control module will start the spark. First ignition try will last approximately (60) seconds. If there is no flame ignition (rectification) during the first try for ignition, the IFC control module will stop sparking for approximately (35) seconds.
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Page 67: Lighting And Shutdown
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, WARNING CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. 1. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2. - Page 68 LIGHTING AND SHUTDOWN (cont.) OPERATING INSTRUCTIONS Read safety information on previous page and front STOP! cover this manual before continuing. Turn off all electric power to the appliance. This appliance is equipped with an ignition device ATTENTION which automatically lights the pilot. DO NOT try to light Power OFF the pilot by hand.
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Page 69: Pressure Testing
PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 16 for proper NAT and LP manifold pressures. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). -
Page 70: Troubleshooting
TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Module) is present and receiver batteries and/or battery pack are fresh and installed with correct polarity. Make sure all connections between wire harnesses and system components are proper and positive. - Page 71 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed correctly. Refer to corresponding instructions in this manual. Improper vent cap installation. Adjust if necessary. ...
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Page 72: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS #NCK-MTK-S NAT GAS CONVERSION KIT / #LCK-MTK-S LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life. - Page 73 CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: Follow stepper motor pressure regulator instruction sheet included with conversion kit to convert gas valve. (LP or NAT marked on stepper motor pressure regulator). COMPLETE THE CONVERSION: Adjust front burner venturi setting by loosening screw, adjusting cap and retightening screw.
- Page 74 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
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Page 75: Maintenance
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. - Page 76 55345-IPI REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. CONTROL BOARD AND PARTS 55345-IPI MTK-150 Control Board - Nat Gas 700-504-1 Valve Step Motor - LP Gas MTK-151 Control Board - LP Gas 700-203 Manual Shut-off Valve 700-567...
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