kozy heat DULUTH 55801 Installation And Operation Manual
kozy heat DULUTH 55801 Installation And Operation Manual

kozy heat DULUTH 55801 Installation And Operation Manual

Direct vent gas fireplace

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DIRECT VENT GAS FIREPLACE
WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the
commonwealth of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home,
where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title
24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard
for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
WARNING
Report No. 216-S-02b-5
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
DECEMBER 2010
DUL-REV-07

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Summary of Contents for kozy heat DULUTH 55801

  • Page 1 INSTALLATION AND OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. DIRECT VENT GAS FIREPLACE WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the commonwealth of Massachusetts. This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
  • Page 2: Introduction And Homeowner Reference Information

    Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION CONTROL BOARD REMOVAL / INSTALLATION Control Board Removal / Installation Introduction and Homeowner Reference Information OPERATING INSTRUCTIONS TABLE OF CONTENTS Valve and Pilot Assembly Components Table of Contents Lighting and Shutdown Instructions 20-21 SAFETY INFORMATION Pressure Testing Safety Information FINALIZING THE INSTALLATION FEATURES...
  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88a-2007·CSA 2.33a-2007·“VENTED GAS FIREPLACE HEATERS” by OMNI Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3288 Installation and repair should be done only by a qualified service person.
  • Page 5: Features

    FEATURES STANDARD FEATURES ✹ Cast iron shell ✹ Cast iron decorative doors ✹ High quality glass 11” x 17” (279 mm x 432 mm) ✹ Quick-latch glass assembly ✹ Flip-up control panel cover ✹ Seasonal heat-dump baffle ✹ Refractory firebrick panels (back & sides) ✹...
  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...
  • Page 7: Specifications

    SPECIFICATIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Depth Vent edge to unit Vent edge to Vent Center to unit Vent collar height at leg base at leg base front unit back back INCHES 24-3/8 24-1/2 5-1/2 3-1/4 6-5/8 FIREPLACE DIMENSIONS MILLIMETERS RIGHT SIDE FRONT LEFT SIDE...
  • Page 8: Components List

    SPECIFICATIONS #55801 COMPONENTS LIST DUL-770 Millivolt Board Assembly OKA-035 Burner Tube 700-203 Manual Gas Shut-off Valve OKA-G900 Refractory Set DUL-500 Log Package OKA-005 Glass Valance 700-11T Glass with gasket OCK-S54A LP Conversion Kit 900-085 4” Restrictor Plate PLACEMENT CLEARANCE REQUIREMENTS This fireplace must be installed on a level surface capable of supporting the fireplace and venting.
  • Page 9: Typical Installation Options

    SPECIFICATIONS NOTE: Other clearances apply. All clearances must be maintained WARNING: Fireplace must be placed directly on wood or non-combustible surface (not linoleum or carpet) extending entire depth and width of fireplace. 1” (25mm) min. clearance sides & bottom 5” (127mm) Min.
  • Page 10: Prepare The Fireplace

    PREPARE THE FIREPLACE CAST DOOR ASSEMBLY TO REMOVE: Pull bottom of door out and up while lifting up to disconnect latches from mounting rod located behind assembly. LATCH TO INSTALL: Lift door high enough to align latches over mounting rod, lowering slowly into position. Figure 9a GLASS FRAME ASSEMBLY TO REMOVE:...
  • Page 11: Optional Fan Kit Installation

    OPTIONAL FAN KIT INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER This optional #DUL-028 fan kit includes: - Right & left fan assemblies - mounted - Fan cover plate - Fan Shield - (4) Flange nuts - (3) Hex Head Screws - (2) Phillips head screws (black) - Temperature control switch with magnet attached...
  • Page 12: Gas Line Connection

    GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.
  • Page 13: Thermostat / Wall Switch / Remote

    THERMOSTAT / WALL SWITCH / REMOTE If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace OFF and ON. Only ONE of these may be installed. Follow instructions included with chosen assembly. NOTE: INSTALLATION OF THERMOSTAT OR WALL SWITCH SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER.
  • Page 14: Venting

    VENTING APPROVED VENTING Refer to vent systems manufacturer's installation manual for complete installation instructions. Installation must conform with venting requirements and restrictions as outlined in this manual. Simpson Dura-Vent DV-GS 4” x 6-5/8” direct vent system (horizontal and vertical terminations). Ameri-Vent Direct Chimney System 4”...
  • Page 15: Elbows

    VENTING ELBOWS NOTE: (1) 90˚ elbow is included within the maximum vent runs. (2) 45° degree elbows may be used in place of (1) 90° elbow. For each additional 90° elbow used after first elbow, 3ft. (914mm) must be subtracted from maximum allowed venting. For each 45° elbow used, 1-1/2ft.
  • Page 16: Termination Vent Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.
  • Page 17: Vertical Cap Requirements

    VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99...
  • Page 18 #DUL-500 LOG SET INSTALLATION ATTENTION: If converting to LP (propane) gas do so now before installing log set. Follow instructions included with kit. NOTE: Log numbers are located on bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes.
  • Page 19: Control Board Removal / Installation

    CONTROL BOARD REMOVAL / INSTALLATION CONTROL BOARD REMOVAL CAUTION: If burner and/or pilot have been burning, use appropriate protection to avoid burns or personal property damage before removing any components. Turn gas control knob to OFF. Shut off gas supply at manual shut-off valve. Disconnect gas line flex tube from manual shut-off valve.
  • Page 20: Valve And Pilot Assembly Components

    VALVE & PILOT ASSEMBLY COMPONENTS ELECTRODE PILOT HOOD THERMOCOUPLE THERMOPILE HI /LO FLAME ADJUSTMENT KNOB GAS CONTROL KNOB PIEZO IGNITOR VALVE TERMINALS ON/OFF ROCKER SWITCH (located on right side of fireplace) Figure 19a PAGE 19...
  • Page 21: Lighting And Shutdown Instructions

    LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
  • Page 22 LIGHTING AND SHUTDOWN (cont.) LIGHTING 5 MINUTES Set thermostat to lowest setting, if installed. Turn off all electrical power to appliance. (Fan). Access gas valve & controls. A. Push gas control knob in slightly and turn clockwise to OFF. Wait five PILOT (5) minutes to allow any gas that may have accumulated inside firebox to escape.
  • Page 23: Pressure Testing

    PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressures have been incorporated into valve. Pressure tap marked OUT measures outgoing pressure; pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at pressures in excess of ½...
  • Page 24: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
  • Page 25 FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.
  • Page 26: Maintenance

    MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox (behind lower grill) must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials.
  • Page 27: Troubleshooting

    TROUBLESHOOTING CAUTION: THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. Check wiring at electrode for proper connection. C. Check position of electrode (1/8” (3 mm) between electrode and pilot). Readjust if necessary. D.
  • Page 28 TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to ON. B. ON/OFF switch not turned on. C. Remote, wall switch or thermostat not turned ON. D. Plugged main burner orifice. E. Remote, wall switch, thermostat, or ON/OFF switch wires defective. ♦...
  • Page 29 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 9 in this manual for proper glass frame assembly installment instructions. C.
  • Page 30: Restrictor Troubleshooting / Installation After Termination Completion

    CONVERSION KIT INSTRUCTIONS #OCK-S42A NAT GAS CONVERSION KIT / #OCK-S54A LP GAS CONVERSION KIT WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result, causing property damage, personal injury or loss of life.
  • Page 31: Replacement Parts List

    REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. MILLIVOLT BOARD AND PARTS DUL-770 Millivolt Board - Nat Gas 700-203 Manual Shut-off Valve DUL-771 Millivolt Board - LP Gas 700-213B 18” Flexible Gas Line-Black 700-023 On/Off Rocker Switch 700-226F...
  • Page 32: Warranty

    LIMITED WARRANTY PAGE 31...
  • Page 33 LIFETIME WARRANTY PAGE 32...

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