Thermo Scientific 1403 Series Operating Manual
Thermo Scientific 1403 Series Operating Manual

Thermo Scientific 1403 Series Operating Manual

Barnstead tii water purification system series 1403 and 1404
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Thermo Scientific
Barnstead TII Water
Purification System
Series 1403 and 1404
Operating Manual and Parts List
50128664
1/7/11

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Summary of Contents for Thermo Scientific 1403 Series

  • Page 1 Thermo Scientific Barnstead TII Water Purification System Series 1403 and 1404 Operating Manual and Parts List 50128664 1/7/11...
  • Page 2 © 2010 Thermo Fisher Scientific Inc. All rights reserved. These operating instructions are protected by copyright. Rights resulting thereof, particularly reprint, photomechanical or digital postprocessing or reproduction, even in part, are only allowed with the written consent of Thermo Fisher Scientific. This regulation does not apply to reproductions for in-plant use.
  • Page 3: Table Of Contents

    Control Panel Wall Mount Bracket ....................3-18 Optional Accessories.........................3-19 Optional Calibration of the Resistivity Meter with a N.I.S.T. Module ........3-19 Resending the N.I.S.T. module for validation ................3-21 Dispense Overflow Cutoff Float ....................3-22 Computer/Printer Setup........................3-22 Thermo Scientific TII Water System...
  • Page 4 Resetting Routine Timers ........................5-5 Prefilter, MPS, Carbon, Membrane, Pack Timers................5-5 Reservoir Vent Timers ........................5-5 System UV Timer.......................... 5-5 Reservoir UV Timer ........................5-5 Sanitization Timer......................... 5-5 Procedures to Reset Routine Timers ....................5-6 TII Water System Thermo Scientific...
  • Page 5 Routine Care Alerts.......................... 5-14 Chapter 6 Ordering Information........................6-1 Ordering Consumables and Supplies....................6-1 Basic Consumables .........................6-2 General Maintenance Supplies .......................6-2 Safety Stock............................6-3 TII Accessories ..........................6-4 Chapter 7 Wiring Diagrams..........................7-1 Chapter 8 Maintenance Log..........................8-1 Thermo Scientific TII Water System...
  • Page 6 Contents TII Water System Thermo Scientific...
  • Page 7: Chapter 0 Preface

    Material in this manual is for information purposes only. The contents and the product it describes are subject to change without notice. Thermo Scientific makes no representations or warranties with respect to this manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to the use of this manual.
  • Page 8 • Always use the proper protective equipment (clothing, gloves, goggles, etc.) • Always dissipate extreme cold or heat and wear protective clothing. • Always follow good hygiene practices. • Each individual is responsible for his or her own safety. TII Water System Thermo Scientific...
  • Page 9 Preface Models covered in this manual Thermo Scientific TII Water System...
  • Page 10 Preface Models covered in this manual TII Water System Thermo Scientific...
  • Page 11: Chapter 1 Safety Information

    Safety Information Your Thermo Scientific TII has been designed with function, reliability, and safety in mind. It is your responsibility to install it in conformance with local electrical codes. This manual contains important operating and safety information. The user must carefully read and understand the contents of this manual prior to the use of this equipment.
  • Page 12 Note The UV lamp contains mercury. If broken or no longer needed, do not dispose of the UV lamp in the trash. Recycle or dispose of the UV lamp as hazardous waste. TII Water System Thermo Scientific...
  • Page 13: Chapter 2 Product Information

    Product Information The Thermo Scientific TII is a tap-fed water purification system designed to be simple to use and to provide reagent-grade water that exceeds ASTM Type II, and CLSI®-CLRW standards. It uses a thin film composite reverse osmosis membrane with pretreatment to produce RO water that is then polished using a two-stage deionization process combined with UV oxidation and a 0.2 micron final...
  • Page 14 Table 2-4 DI Product Water Quality (dispensed from unit) Resistivity ASTM Type II, >15 Megohm-cm <15 PPB Flow Rate Up to 1 LPM with a new D3750 final filter Bacteria Less than 0.01 CFU/ml Volumetric Dispense Accuracy: ±5%, Repeatability: ±3% TII Water System Thermo Scientific...
  • Page 15: Technical Specifications

    Front - 4.75 " (12.1 cm) minimum for opening front door Electrical Requirements Thermo Scientific TII is equipped with four power cords and corresponding fuses taped to each power cord to be plugged into a grounded electrical outlet of the appropri- ate voltage.
  • Page 16 Product Information TII Water Specifications TII Water System Thermo Scientific...
  • Page 17: Chapter 3 Installation

    Installation Figure 3-1 Drain Water Tubing Figure 3-2 Feed Water Tubing Figure 3-3 Reservoir Connection Tubing Figure 3-4 Power Cord with Fuses Figure 3-5 Tube Removal Tool Thermo Scientific TII Water System...
  • Page 18: Unpacking

    D14064, D14071, D14072, D14073 or D14074) is also purchased, see contents in separate box. 2. Start-up kit (D502138). Contains the Thermo Scientific TII DI Cartridge Pack (with 0.2 μM final filter) (D502137), 1 μM Pre-filter (D502113), MPS Cartridge (D502114), Extruded Carbon Cartridge (D502115), and Cartridge Block (BK1404X2).
  • Page 19: Locating Unit

    Installation Bench Mounting Locating Unit Locate storage reservoir approximately 2 - 5 ft. (1.52 m) from the Thermo Scientific TII for electrical connections. Refer to the Thermo Scientific TII storage reservoir manual or customer-supplied reservoir manual for mounting instructions. The outlet of the Thermo Scientific TII storage reservoir must be above or at the same level as the inlet of the Thermo Scientific TII.
  • Page 20: Push-To-Connect Fitting Tubing Install

    Figure 3-7 Push-To-Connect Fitting Tubing Installation Push-To-Connect Tubing Removal 1. Using the tool provided (AYX23), push the collet toward the body while pulling on the tubing to release the tube, as shown in Figure 3-8. Figure 3-8 Push-To-Connect Tubing Removal TII Water System Thermo Scientific...
  • Page 21: Tubing Adapter Fittings

    2. Wet the o-ring on the coupling insert and push into the coupling body until you hear a click. Gently pull on the tubing to ensure it is secure. 3. To remove, press the metal thumb pad to release and pull coupling insert out. Thermo Scientific TII Water System...
  • Page 22: Uv Lamp Installation

    Installation UV Lamp Installation UV Lamp Installation Locate the UV chamber inside the left door of the Thermo Scientific TII (Figure 3-10). Install the UV Lamp as follows: Figure 3-10 UV Chamber 1. Disconnect the power cord from the unit.
  • Page 23: Cartridge / Membrane Installation

    Cartridge / Membrane Installation Your Thermo Scientific TII has been shipped with one RO membrane for the 12 lph unit, or two RO membranes for the 24 lph unit, which you will install. The Startup Kit (D502138) includes a prefilter, MPS cartridge, carbon filter, and cartridge pack, and must be purchased separately.
  • Page 24: Carbon Filter Installation

    Carbon Filter Installation Chlorine can also damage your membranes, resulting in premature membrane failure. Therefore, your Thermo Scientific TII uses an extruded carbon filter to remove chlorine from your feed water. Install the carbon filter as follows: 1. Remove the carbon filter (Part Number D502115) from its packaging and wet the o-rings with water.
  • Page 25: Lph Units (1 Membrane)

    Figure 3-13 24 lph RO Membrane Installation Figure 3-14 RO Membrane Housing Label 2. Open the left side door on the Thermo Scientific TII. 3. Referencing Figure 3-12, locate the three unconnected tubes (two with elbows, one without) labeled FEED (A), PRODUCT (B) and REJECT (C). Refer to the...
  • Page 26: Lph Units (2 Membranes)

    See Figure 3-13. The correct orientation for the installed membrane will be vertical with the Feed connection on the bottom. 2. Open the left side door on the Thermo Scientific TII. 3. Locate the four unconnected tubes (three with elbows, one without) labeled FEED 1, PRODUCT, PRODUCT and REJECT 2.
  • Page 27: Cleaning Preparation

    9. Securely attach drain tubing to barb fitting and route the open end to an atmospheric drain. 10. Secure drain end of tube as pressurized water will exit the system during the cleaning procedure. Thermo Scientific TII Water System 3-11...
  • Page 28: Feed Water Connections

    (1.83 m) long with a 1/4” O.D. x 1/4” N.P.T. tubing adapter on one end. The atmospheric drain fitting is located on the lower left corner in the rear of the Thermo Scientific TII. 2. Install the tubing adapter into an atmospherically vented drain and route the tubing to the Thermo Scientific TII drain connector, ensuring that there are no kinks.
  • Page 29: Ro Membrane Rinse

    Preparation in this section. When new RO membranes are installed in the Thermo Scientific TII, the membranes should be rinsed to remove all traces of preservative from the membranes. 1. Ensure that the feed water and drain connections are in place and power connections are made.
  • Page 30: Reservoir Connection

    Answer yes to both questions. Once initiated, the rinse procedure will last two hours, and will stop automatically. CAUTION Do not allow the Thermo Scientific TII to operate unless water is available to the unit. WARNING Use a properly grounded electrical outlet of correct voltage and current handling capacity.
  • Page 31: System Cleaning Procedure

    Figure 3-21 Typical TII Display Prior to beginning the cleaning procedure, ensure the Thermo Scientific TII is attached to a suitable reservoir and that all water and electrical connections between the Thermo Scientific TII and the reservoir are in place. The system should be cleaned before the first use, before a new cartridge pack is installed, or whenever the one-year cleaning timer alerts you.
  • Page 32 This device to be used with water feeds only. Cleaning agents must be used in compliance with instructions in this manual. Failure to comply could result in explosion and personal injury. 3-16 TII Water System Thermo Scientific...
  • Page 33: Cartridge Pack Installation

    4. Lift unit manifold upward, insert cartridge pack and align the pack so that it mates with the unit manifold. 5. Lower unit manifold until it is flush with the top of the cartridge pack. 6. Hand-tighten wing head screw securely. Thermo Scientific TII Water System 3-17...
  • Page 34: Cartridge Pack Rinse-Up

    4. Using the display wall bracket as a template, locate and drill the mounting holes in the wall. A minimum of two (customer-supplied) fasteners will be required. Attach the wall bracket to the wall using the customer-supplied fasteners as shown in Figure 3-26. 3-18 TII Water System Thermo Scientific...
  • Page 35: Optional Accessories

    By purchasing the optional N.I.S.T. calibration module (Catalog No. E1403X5), it is possible to perform a calibration of the DI resistivity meter board of the Thermo Scientific TII System purity sensing electronics traceable to N.I.S.T standards. This calibration should be repeated at least once a year.
  • Page 36 “In Process”. The message “In Process” will blink during the duration of the calibration. Note The calibration “In Process” will take up to five minutes to complete. During that time you must keep the module plugged into the TII system. 3-20 TII Water System Thermo Scientific...
  • Page 37: Resending The N.i.s.t. Module For Validation

    The validation date of the module is stated on its validation certificate. After the expiration of the prior validation the module can be send back. For this please contact your local distributor or Technical Service Contact. Thermo Scientific TII Water System 3-21...
  • Page 38: Dispense Overflow Cutoff Float

    If the auto dispense is stopped by the overflow float, the Thermo Scientific TII will change modes to normal recirculation.
  • Page 39: One Hyperterminal

    ° symbol may be displayed as ø. Procomm 1. Connect the 9 pin serial cable from the Thermo Scientific TII RS-232 port on the back left side of the unit to (COM2:) port or (COM1:) port on back of computer.
  • Page 40: Connecting And Starting The Printer

    1. Make sure the printer and Thermo Scientific TII are turned OFF. 2. Connect the Thermo Scientific TII to the printer via the RS232 port on the back left side of the unit. Use the tan printer cable included with the Epson printer. Plug the printer power cord into an electrical outlet.
  • Page 41: Using Your Tii

    7. The system should be left in RUN during the workday. 8. If the Thermo Scientific TII is to be shut down for an extended period of time, the unit should be completely drained and the cartridges and membrane(s) removed and refrigerated to prevent the growth of bacteria.
  • Page 42: Led System Lights

    Refer to “Automatic Dispensing” in the “User Settings” section of this manual for more information. Four blank buttons appear on the control panel and perform various functions as defined on the display throughout operation. See the Normal Operation section for more detailed descriptions. TII Water System Thermo Scientific...
  • Page 43: Idle Mode

    In RUN mode, the pump recirculates water through the cartridges and the UV lamp. It is recommended that the Thermo Scientific TII be left in RUN mode during the day. In RUN mode, the purity meter display indicates the resistivity (temperature compensated to 25°C) of the water available for dispensing.
  • Page 44: Di Standby Mode

    RO membrane once every three hours and fifty-six minutes of operation. This prevents buildup on the RO membrane. A timer in the Thermo Scientific TII counts the hours power is applied to the unit. When the timer reaches three hours and fifty-six minutes, the Thermo Scientific TII initiates a four minute flush if the unit is in the RUN or STANDBY Modes.
  • Page 45: Manual Flush (Ro Membrane)

    MENU. During the four minute flush, water is sent to drain through the drain tubing and the display will show remaining minutes. After the timed flush has ended, the Thermo Scientific TII will return to the mode (IDLE, RUN or STBY) it was in when you initiated the flush.
  • Page 46: Volumetric Dispensing

    SYSTEM ALARM LED, but does not shut the unit off. See details by pressing MENU and choosing System Alarm. See the System Alarms and Errors section later in this manual to interpret the error. TII Water System Thermo Scientific...
  • Page 47: Setting The Ro % Reject Alarm

    “Error Conditions” section later in this manual to interpret the error. Setting the Feedwater Chlorine Level To ensure that the RO membrane(s) in the Thermo Scientific TII are not damaged by free chlorine in the feed water, the system electronically tracks the amount of chlorine processed by the carbon prefilter (D502115) and alerts the user when the carbon capacity is exhausted.
  • Page 48: Auto Standby Timer

    Display Contrast The Thermo Scientific TII display can be adjusted based on user preference. Set Units The Thermo Scientific TII can display readings in a variety of units. Use this option to set desired units. Printer Attached The Thermo Scientific TII can print readings to an optional printer accessory (AY1137X1).
  • Page 49: Connecting Tii To Nanopure System

    Thermo Scientific TII. Contact Technical Services for connection details. Connecting TII to Nanopure System See the instruction manual for the Thermo Scientific TII storage reservoir to connect the reservoir to both the TII and the Nanopure system.
  • Page 50 Using your TII Connecting TII to Nanopure System 4-10 TII Water System Thermo Scientific...
  • Page 51: Maintenance And Servicing

    3. Remove the prefilter by pulling the cartridge straight out. 4. Replace the prefilter by following the instructions located in the “Prefilter Installation” section of this manual. 5. Reset the prefilter timer by following the “Timers” section of this manual. Thermo Scientific TII Water System...
  • Page 52: Mps Replacement

    The carbon filter incorporated in your Thermo Scientific TII provides a combination of filtration and chlorine removal. There is a timer built into the Thermo Scientific TII which will alert you when the carbon requires replacement. When the “Routine Care” light illuminates the carbon filter may need to be replaced.
  • Page 53: Cartridge Pack Replacement

    Clean your Thermo Scientific TII and replace the cartridge pack when the product water purity drops below acceptable levels of resistivity, when organic levels become too high, or if a new 0.2 micron filter clogs rapidly after installation even though the cartridge pack was thoroughly rinsed before the 0.2 micron...
  • Page 54: Membrane Replacement

    It is recommended to replace RO carbon prefilter when replacing the RO membrane. Refer to the Carbon Filter Installation section of this manual. 1. Turn off the Thermo Scientific TII and disconnect it from the power supply. 2. Disconnect inlet feed water connection. 3. Locate the RO membrane(s) inside the left door (see Fig. 9).
  • Page 55: Uv Lamp Replacement

    The ultraviolet lamp requires periodic replacement. Lamp life will vary according to the number of times the Thermo Scientific TII is turned on and off. Lamp life is based on the Thermo Scientific TII being operated in the normal recirculating mode during regular working hours and then placed in the Standby mode during off hours.
  • Page 56: Procedures To Reset Routine Timers

    Reservoir UV Timer ing in days] RESET → Are you sure? → YES/NO MENU → TIMERS → SANITIZATION → [Display shows time remain- System Sanitization ing in days] RESET → Are you sure? → YES/NO (Cleaning) Timer TII Water System Thermo Scientific...
  • Page 57: Troubleshooting

    Troubleshooting Message Possible Causes Action Thermo Scientific TII completely No electrical power to Thermo Sci- Ensure Thermo Scientific TII power inactive (pump and display not entific TII. cord is connected to a live power operating.) source and completely plugged into electrical outlet as well as power entry module on the unit.
  • Page 58: System Alarms And Errors

    System Alarms and Errors If an error occurs in the Thermo Scientific TII system, the System Alarm LED will illuminate and an error message will appear on the display. Message Possible Causes...
  • Page 59 Floats not wired correctly. Check float wiring. Floats not installed correctly. Check float installation. Alternate reservoir in use. Using Thermo Scientific TII menu screens, set reservoir type to “Alter- nate” (in “System Options”). Alt Res Float Err Float cable not securely connected.
  • Page 60 Check inlet water connection. Ensure feed water is turned on. Inlet solenoid not connected to Check connection. board or connected improperly. Inlet solenoid not functioning. Replace inlet solenoid (RY1265X2). Regulator not functioning properly. Replace regulator (PM1403X1). 5-10 TII Water System Thermo Scientific...
  • Page 61 Replace RO pump (PU1190X1). Reject solenoid out of calibration or Perform manual flush. If error per- stuck open. sists, replace solenoid (RY1265X1). Check UV interlock (Reservoir UV) Reservoir UV cover not in place. Recheck UV cover position. Thermo Scientific TII Water System 5-11...
  • Page 62 Flow sensor failure. Replace sensor (ME1190X1). Has the tank been emptied and Possible air in the line, allow the refilled? unit to sit for several hours in RUN mode to allow lines to refill. 5-12 TII Water System Thermo Scientific...
  • Page 63 Tank indicator reading is in liters Float switch connection is inter- Make sure the float switch connec- instead of %. rupted. tor is inserted all the way into the receiver in the TII. Thermo Scientific TII Water System 5-13...
  • Page 64: Routine Care Alerts

    1 year peak service life of the system Replace reservoir UV lamp UV lamp has expired. (LMX31) and reset reservoir UV lamp timer. Sanitize System 1 year system sanitization/cleaning Clean the system and reset the sani- reminder has expired. tization timer. 5-14 TII Water System Thermo Scientific...
  • Page 65: Chapter 6 Ordering Information

    All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory. When service or replacement parts are needed, check first with your dealer.
  • Page 66: Basic Consumables

    Ordering Information Ordering Consumables and Supplies Basic Consumables Description Catalog No. Recommended Qty. Max. Shelf Life Thermo Scientific TII Car- D502137 2 years tridge Pack RO Carbon Prefilter D502115 2 years MPS Cartridge D502114 2 years 1 Micron Prefilter D502113 2 years 0.2 Micron Final Filter and...
  • Page 67: Safety Stock

    Power Supply Fan FA1403X1 * If replaced, all calibration values (DI Cell, RO Cell, Pressure Gauges) will have to be entered for proper operation. ** If replaced, pertinent calibration values in PC1403X1 will have to be updated. Thermo Scientific TII Water System...
  • Page 68: Tii Accessories

    AY669X4 Dispense Overflow Cutoff Float AY1367X1 Bench Top Display Holder AY1367X2 Hot Water Mixing Valve D7427 Pump Interlock Cable for Thermo Scientific Nanopure AY1403X3 Sanitization Block with Tubing BK1403X2 Alternate Tank Float Assembly AY1403X2 Alternate Tank Float Communication Cable AY1403X4...
  • Page 69: Chapter 7 Wiring Diagrams

    Wiring Diagrams Thermo Scientific TII Water System...
  • Page 70 Wiring Diagrams TII Water System Thermo Scientific...
  • Page 71: Chapter 8 Maintenance Log

    Maintenance Log Date Description Parts Needed (Part #) Notes Thermo Scientific TII Water System...
  • Page 72 Maintenance Log TII Water System Thermo Scientific...
  • Page 73 Maintenance Log Thermo Scientific TII Water System...
  • Page 74 Maintenance Log TII Water System Thermo Scientific...

This manual is also suitable for:

1404 seriesD14031D14041

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