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Operating Instructions
Thermo Scientific Barnstead Pacific AFT
Water Purification System
Art.No.: 50135178 AFT 3
Art.No.; 50135250 AFT 12
Art.No.: 50135267 AFT 40
Serial no.: ..........................
These Operating Instructions must be read prior to installing and starting the system!
50135195; 01.13 Information given is not binding. Rights reserved for technical changes.
Art.No.: 50135249 AFT 7
Art.No.: 50135264 AFT 20
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Summary of Contents for Thermo Scientific 50135178 AFT 3
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Page 1: Operating Instructions
Operating Instructions Thermo Scientific Barnstead Pacific AFT Water Purification System Art.No.: 50135178 AFT 3 Art.No.: 50135249 AFT 7 Art.No.; 50135250 AFT 12 Art.No.: 50135264 AFT 20 Art.No.: 50135267 AFT 40 Serial no.: ...... - Page 2 Thermo Fisher Barnstead Pacific AFT Pure water system EC-Declaration of Conformity in accordance with the EEC machine directive 2006/42/EC, appendix II A We hereby certify that the following described machine in it’s conception and form put by us into circulation is in accordance with all the relevant essential health and safety requirements of the EC machinery directive 2006/42/EC as amended and the national laws and regulations adopting this directive.
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Page 3: Preface
Thermo Fisher Barnstead Pacific AFT Pure water system Preface Dear Sir or Madam, In deciding to purchase a pure water system of type Pacific-AFT you have selected a high- quality product. Thank you for the trust you have placed in us. Please read carefully through the information given in these Operating Instructions before you begin to install and commission the system. -
Page 4: Table Of Contents
Thermo Fisher Barnstead Pacific AFT Pure water system Contents Preface ......................3 1. Contents ....................4 2. Explanatory notes on the operating instructions ........6 3. Transport and Packaging ................ 7 3.1 Examination on receipt ...................... 7 3.2 Complaints ......................... - Page 5 Thermo Fisher Barnstead Pacific AFT Pure water system 13.2.5 Rinse interval time ....................32 13.2.6 Real time clock: ...................... 32 13.2 7 Sending interval: ..................... 32 13.2.8 Language:....................... 33 13.2.9 Switching units: ....................... 33 13.2.10 Switch off temperature compensation: ..............33 13.2.11 Adjusting the circuit hysteresis of the float switch: ..........
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Page 6: Explanatory Notes On The Operating Instructions
Thermo Fisher Barnstead Pacific AFT Pure water system 2. Explanatory notes on the operating instructions EU Mark of Conformity CSA – admission Important operating and/or maintenance instructions! Read the operating instructions with due care . Risk of electric shock! Electrical work on the system is only to be carried out by qualified personnel. -
Page 7: Transport And Packaging
Thermo Fisher Barnstead Pacific AFT Pure water system 3. Transport and Packaging Water purification systems are carefully controlled and packed prior to dispatch, but damage could possibly occur during transport. 3.1 Examination on receipt Check the completeness of the goods received against the delivery note. Is the packaging damaged? Inspect the system for damage. -
Page 8: Extent Of Delivery
Thermo Fisher Barnstead Pacific AFT Pure water system 4. Extent of delivery The Pacific-AFT system that you have ordered consists of: 1 x Pacific-AFT Basic system: Article no.: 5013xxxx inclusive 1 x Assembly kit Pacific AFT 3-20 Article no.: 50135182 Assembly kit Pacific AFT 40 Article no.: 50135183 consisting of:... -
Page 9: Safety Precautions
Thermo Fisher Barnstead Pacific AFT Pure water system 5. Safety precautions For your own safety, please observe the above safety precautions! Pacific AFT system is a modularly constructed, pure water system that serves exclusively for the purification of tap water. ... - Page 10 Thermo Fisher Barnstead Pacific AFT Pure water system When the system is to be wall-mounted, check the statics of the wall for sufficient load- bearing capacity (see Technical Data for the weight of your system). The pure water system only be mounted on a concrete wall or a solid masonry. ...
- Page 11 Thermo Fisher Barnstead Pacific AFT Pure water system When selecting the installation area and installing the system, make sure that there is sufficient working area around the system for convenient operation of it. Never look directly into a switched-on UV-lamp, as UV-light is dangerous to eyesight. The UV-lamp is only to be replaced by authorized person to do this.
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Page 12: Intended Use
Thermo Fisher Barnstead Pacific AFT Pure water system 6. Intended use The Pacific AFT pure water system is a reaction to the continually increasing requirements that water of pure quality must fulfil, the increasingly strict demands resulting from technological advances and the need for user-friendly systems and complete solutions. Pacific AFT systems have been solely and specifically designed to excel in the intended use, which is to produce sterile filtered pure water free of particles, salts and organic compounds. -
Page 13: Technical Specifications
Thermo Fisher Barnstead Pacific AFT Pure water system 7. Technical specifications The feedwater quality required Source and pretreatment Tap water, softened or hardness stabilized Blocking index (SDI) Max. 3 for all types. With higher values, a pretreatment system (Art. No. 09.4000 or 09.4001) must be installed upstream Resistance >... - Page 14 Thermo Fisher Barnstead Pacific AFT Pure water system Airborne sound emission Sound-pressure level 49 db(A) Electrical connections / external switched mode power supply AFT 3-20 Input voltage AC 100 – 240 V, 50 – 60 Hz, 5 – 3.8 A Output voltage DC 24 V, 3.8 A System connection...
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Page 15: Flow Chart
Thermo Fisher Barnstead Pacific AFT Pure water system 8. Flow chart A-F1 Prefilter 5 µm Prevents particles > 5µm from entering the system. hardness stabilizer Serves to stabilize water hardness. V1 3-Way ball tap: For switching from normal operation to emergency supply. V2 Feedwater solenoid valve: Is closed when the system is at stand-by or at a standstill. - Page 16 Thermo Fisher Barnstead Pacific AFT Pure water system V6 Check valve: Enables the required outlet pressure to be attained during recirculation. V7 Recirculating solenoid Opens for recirculation. valve: A-F3 Special Ion exchanger Removes inorganic ions and traces of dissolved organic /Adsorber filter cartridge: compounds.
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Page 17: How Pacific-Aft Functions
Thermo Fisher Barnstead Pacific AFT Pure water system 9. How Pacific-AFT functions Tap water of max. 6 bar pressure flows into the system. In stand-by mode and during standstill, feedwater solenoid valve V2 is closed. This prevents feedwater from flowing into the system when it is not in operation, and so protects the tank against overflowing. -
Page 18: Installation Location
Thermo Fisher Barnstead Pacific AFT Pure water system Your purified water system is equipped with automatic flushing. Flushing is carried out when the system is switched on, when production is stopped, and every 12 hours. Solenoid valve V4 is opened and the strong inflow of water across the reverse osmosis module flushes coarse particles and other contaminants away from the surface of the membranes and carries them with it to drain. -
Page 19: Bringing The System Into Service
Thermo Fisher Barnstead Pacific AFT Pure water system 11. Bringing the system into service 1. Use the R ¾“ hose supplied to connect the feedwater inlet connector of the system (labelled „raw water“) to the prefilter outlet. Use a further hose (R ¾“ hose, accessory for the pre- treatment system) to connect the prefilter inlet to the closed water tap. - Page 20 Thermo Fisher Barnstead Pacific AFT Pure water system Put now the hose of the sterile overflow Ø 8 mm into the overflow on the tank back and connect these with the drain. In order to ensure a perfect function of the sterile overflow, the gas cap must be firmly locked.
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Page 21: Wall Mounting
Thermo Fisher Barnstead Pacific AFT Pure water system 11.1 Wall mounting Proceed as follows to mount your Pacific AFT system to a wall: 09 Use a twist drill (8mm or 5/16 inch) to make the two holes in the wall that are required as shown in the diagram above. -
Page 22: Mounting The Power Pack (Voltage Supply)
Thermo Fisher Barnstead Pacific AFT Pure water system 11.2 Mounting the power pack (voltage supply) Whenever possible, mount the power pack on the wall to the left or right of the pure water system where it is freely accessible. ... - Page 23 Thermo Fisher Barnstead Pacific AFT Pure water system Connect the power pack to the pure water system (Power supply 24/48V, 4-pin power supply connector). The system is now ready for use.
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Page 24: Operating Elements
Thermo Fisher Barnstead Pacific AFT Pure water system 12. Operating elements Production 70% 10.0 MΩxcm 18,5°C UV/TC Schaltet das System an und aus Erhöht im Menu die Zahlenwerte Bestätigt in den Menüpunkten den Eingabewert Ruft die Menüs auf und schaltet in nächsten Menüpunkt Verringert im Menu die Zahlenwerte Schaltet den UV-Strahler ein, dient im... -
Page 25: System Control
Thermo Fisher Barnstead Pacific AFT Pure water system 13. System Control General information When the ON/OFF key is pressed, the system starts running either in the operating state or the stand-by state, depending on the float switch. The operating state and the volume contained in the tank is shown in line1 of the display. Further to this, the volume contained in the tank is indicated in line 1 and the value of the permeate conductivity measured is shown in line 2. -
Page 26: Pure Water Limiting Value
Thermo Fisher Barnstead Pacific AFT Pure water system 13.1.2 Pure water limiting value: A second press on the menu-key allows the pure water limiting conductivity value to be set in this menu. Should the limiting value be exceeded, then the “Lim. Val. Pure w.” Message is displayed (measuring point LF1) Limiting value setting range: 0.055 –... -
Page 27: Pretreatment Operating Hours
Thermo Fisher Barnstead Pacific AFT Pure water system 13.1.4 Pretreatment operating hours: A fourth press on the menu-key brings the operating hours of the pretreatment cartridge to display in this menu. The limiting value for this operating time is set in the UV menu. The fault message that is displayed when the limiting value is exceeded is “Pretreatment”. -
Page 28: Disinfection
Thermo Fisher Barnstead Pacific AFT Pure water system 13.1.6 Disinfection : (This function is not active in this system) The display shows: Disinfection Press enter 13.1.7 Fault storage: A seventh press on the menu-key calls the fault storage inquiry. Confirmation of this with Enter allows the fault storage to be examined. -
Page 29: Unlocking The System
Thermo Fisher Barnstead Pacific AFT Pure water system 13.1.8 Unlocking the system: An eighth press on the menu-key brings you to the “Code” menu. To prevent unauthorized access to the settings in the system control, changes to the settings can only be carried out when the correct code from the assignment Table that follows is entered and confirmed with Enter. -
Page 30: Oem-Menu
Thermo Fisher Barnstead Pacific AFT Pure water system 13.2 OEM-menu Basic settings and limiting values can be changed in this menu. To make changes in the OEM-menu, the system control must previously be unlocked (see 12.1.8) Calling the OEM-menu: Simultaneously pressing the INT-key and the Nonstop-Key calls the OEM-menu. Following this, the prompt “OEM-menu Press enter!”... -
Page 31: Disinfection Time
Thermo Fisher Barnstead Pacific AFT Pure water system 13.2.2 Disinfection time: A second press on the menu-key: (This function is not active in this system) The display shows: OEM-Menu Disinfect. Time 30 min. 13.2.3 Recirculation time: A third press on the menu-key: The recirculation time is set in this menu. -
Page 32: Rinse Interval Time
Thermo Fisher Barnstead Pacific AFT Pure water system 13.2.5 Rinse interval time A fifth press on the menu-key: A fifth press on the menu-key: The rinse interval time is set in this menu. A rinse is carried out for this length of time when the operating state is changed, between stand-by and operation and every 12 hours. -
Page 33: Language
Thermo Fisher Barnstead Pacific AFT Pure water system 13.2.8 Language: An eighth press on the menu-key: The language in which texts are to be displayed is set in this menu. Choice of English, German or French. Basic setting: English or German The display shows: OEM-Menu Language... -
Page 34: Adjusting The Circuit Hysteresis Of The Float Switch
Thermo Fisher Barnstead Pacific AFT Pure water system 13.2.11 Adjusting the circuit hysteresis of the float switch: An eleventh press on the menu-key: Basic setting: Off: 100 % 70 % Setting range: Off: 25 – 100 % 0 – 70 % With a setting over 100 % for the upper switching point, the display of the tank level is switched off. -
Page 35: Maintenance
Thermo Fisher Barnstead Pacific AFT Pure water system 14. Maintenance Your system requires regular, proper and professional maintenance. We recommend that you secure a service contract to ensure that the necessary maintenance work is carried out. You then have the certainty of a high operational safety and reliability. The service protocol appended to the service contract serves for certification that maintenance work specified in the contract has been carried out by authorized service company. -
Page 36: Maintenance Intervals
Thermo Fisher Barnstead Pacific AFT Pure water system 14.1 Maintenance intervals Consumable materials are to be replaced at the intervals given in the following Table or when there is a drop in performance: Material Flow chart no. Article no. Interval* Pretreatment 09.4001 Prefilter/Hardness stabilization 06.5204... -
Page 37: Replacing The Ro Membrane
Thermo Fisher Barnstead Pacific AFT Pure water system 14.3. Replacing the RO membrane Pacific 3, 7, 12 AFT: 1 RO-Membrane Pacific 20 + 40 AFT: 2 RO-Membranes Ansicht von hinten - ohne Rückwand Back view, with back panel removed Disconnect the line plug ... -
Page 38: Changing The Filter Cartridge
Thermo Fisher Barnstead Pacific AFT Pure water system 14.4 Changing the filter cartridge For changing the filter cartridge,proceed as follows: 1. Switch off your device and turn off the feedwater supply. 2. Press pressure knob (1) to unlock and remove cover (2). 3. -
Page 39: Disinfection
Thermo Fisher Barnstead Pacific AFT Pure water system 14.5 Disinfection Your system should be cleaned and disinfected at least once a year to eliminate any bacteria that are possibly in the system. We recommend that you carry out cleaning and disinfection shortly before the time that the filter cartridge must to be replaced. - Page 40 Thermo Fisher Barnstead Pacific AFT Pure water system Open the supply of feedwater. Switch the system on, produce two complete tank fillings of water and discard the water that is produced. Before dispensing water from the system, let water run out for approx. 15 minutes.
- Page 41 Thermo Fisher Barnstead Pacific AFT Pure water system Disinfection of the tank/ recirculation Switch the Pacific system off. Shut off the supply of feedwater to the system and release pressure from the feed line. Half empty the tank belonging to the system, screw the lid off and pour the contents of a can MICRO-Chlor (only for Europe) or the disinfectant Cleaning Solution (only for US-market) into it.
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Page 42: Waste Disposal
Thermo Fisher Barnstead Pacific AFT Pure water system 15. Waste disposal When the packaging is no longer needed it can be disposed of as household waste. Systems are in conformity with EEC Guideline 2002/95/EC The system is not to be thrown away as household waste but must be properly disposed of. It can be returned to the manufacturer for safe disposal according to EEC Guideline 2002/96/EC. -
Page 43: Trouble Shooting
Thermo Fisher Barnstead Pacific AFT Pure water system 16. Trouble shooting Fault Cause Remedy Cannot be started - No supply of power - Connect to the power supply Water cannot be drawn off - Feedwater tap is closed - Turn the water tap on - Feedwater and rinse water connections mixed up - Reverse the connections... - Page 44 Thermo Fisher Barnstead Pacific AFT Pure water system Fault message: - Filter cartridge exhausted - Replace the filter cartridge (Art.-no.: 09.4011) “Lim. Val. pure w.” - Limiting value set too low - Check/adjust limiting value Fault message: - The max. Operating hours - Replace the UV-lamp (Art.-no.
- Page 45 Thermo Fisher Barnstead Pacific AFT Pure water system The address to contact when your system requires service: Overview of Thermo Scientific International Sales Organization Postal address USA: Thermo Scientific 275 Aiken Road Asheville, NC 28804 Enquiries from USA/Canada Sales: +1 866 984 3766...
- Page 46 Thermo Fisher Barnstead Pacific AFT Pure water system Enquiries from Europe: Austria Sales: +43 1 801 40 0 Service: +43 1 801 40 0 Belgium Sales: +32 53 73 4241 Service: +32 53 73 4241 Finland/Nordic/Baltic countries Sales: +358 9 329 100 Service: +358 9 329 100 France...
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Page 47: Emergency Supply
Thermo Fisher Barnstead Pacific AFT Pure water system 17. Emergency supply Right side of Left side of Pacific-AFT the tank Emergency supply Normal use Emergency supply Normal use Should the system or the tank show a fault, then the supply of purified water can be maintained by appropriate utilization of the filter cartridge that is installed in the system. -
Page 48: Replacement Parts For Pacific-Aft
Thermo Fisher Barnstead Pacific AFT Pure water system 18. Replacement parts for Pacific-AFT Pos. R+I No. Designation Article no. 3-Way ball tap 15.0005 Inlet solenoid valve 50131190* Rinsing solenoid valve 50131190* A-P1 Pressure boosting pump 19.0050* A-F2 Reverse osmosis membrane (by 3-12 AFT 1x) 22.0046* (by 20 AFT 2x) 22.0046*... -
Page 49: Replacement Parts For The Optional Tank
Thermo Fisher Barnstead Pacific AFT Pure water system 19. Replacement parts for the optional tank Pos. R+I No. Description Article no. A-B1 Tank, 30 L 18.0114 Tank, 60 L 18.0115 Tank 100 L 18.0159 A-P2 Pressure pump 19.0046* PS201 Pressure switch 15.0058* Pressure reducer 15.0109... -
Page 50: Consumables
Thermo Fisher Barnstead Pacific AFT Pure water system 20. Consumables Designation Parts supplied Article no. Filter cartridge set 2 x Filter cartridges with Nuclear-grade resins 09.4012 UV – replacement lamp 50134462 Reverse osmosis membrane 1x at Pacific 3, 7, 12 AFT 22.0046 2X at Pacific 20 AFT 22.0046... -
Page 51: Terminal Assignment
Thermo Fisher Barnstead Pacific AFT Pure water system 22. Terminal assignment 22.1 Pacific AFT 3-20 (24V) -
Page 52: Pacific Aft 40 (48V)
Thermo Fisher Barnstead Pacific AFT Pure water system 22.2 Pacific AFT 40 (48V) - Page 53 Thermo Fisher Barnstead Pacific AFT Pure water system...
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Page 54: Maintenance Record
Thermo Fisher Barnstead Pacific AFT Pure water system 23. Maintenance record (Please keep this record carefully. This is one of the conditions for maintaining the validity of the guarantee) Address of customer: Location: System type: Serial no.: Year made: Date IES- Change of Change of... - Page 55 Thermo Fisher Barnstead Pacific AFT Pure water system Contact Information Thermo Scientific North America: USA/Canada +1 866 984 3766 (866-9-THERMO) Europe: Austria +43 1 801 40 0, Belgium +32 53 73 42 41, France +33 2 2803 2180, Germany national toll free 08001-536 376,...
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