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Summary of Contents for Thermo Scientific Smart2Pure Pro
- Page 1 Thermo Scientific Barnstead Smart2Pure Pro Ultrapure water system Installation and Operation 50157544 • Revision A • October 2018...
- Page 2 IMPORTANT Read this instruction manual. Failure to follow the instructions in this manual can result in damage to the unit, injury to operating personnel, and poor equipment performance. CAUTION All internal adjustments and maintenance must be performed by qualified service personnel. Material in this manual is for informational purposes only.
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Page 3: Table Of Contents
Safety Precautions ............4 Contents..............6 Contents of Smart2Pure Pro ........6 Smart2Pure Pro System........... 8 Smart2Pure Pro System 30 L and 60 L Tanks..8 Intended Use of the Device .......... 9 Technical Specifications..........10 The Installation Area............. 14 Wall Mounting the Smart2Pure Pro ...... - Page 4 Water Connections of Smart2Pure Pro System ..20 Smart2Pure Pro Flow Chart ......... 25 How the Smart2Pure Pro System Functions ....26 Initial Start Up .............. 27 Putting the System into Operation ......27 Dispensing Water from the Dispensing Valve.... 28 Install and Vent the 0.1 μm Final Filter ......
- Page 5 Replacement Parts ............46 Replacement Parts: Smart2Pure Pro......46 Replacement Parts: Pure Water Tank for Smart2Pure Pro ..........47 Consumables............... 48 Accessories ............. 48 Terminal Assignment............ 49 Maintenance Record............ 50...
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Page 6: Preface
Thermo Fisher Thermo Fisher Scientific warrants the operational safety and Scientific. This regulation does not apply to reproductions for functions of the Thermo Scientific Barnstead Ultrapure Water in-plant use. The contents of this operating instructions Systems only under the condition that: manual may change at any time and without any prior notice. -
Page 7: Standards And Directives
The serial number (located on the right side of the system on the nameplate) • The catalog number Standards and Directives The Thermo Scientific Barnstead Ultrapure Water Systems complies with the following standards and directives: • Low Voltage Directive 2014/35/EC •... -
Page 8: Transport And Packaging
Storage tank 30 L or 60 L box. • Wall bracket for Smart2Pure Pro water system (if wall Note: The time limit for claims is 6 days from the time of mounting) receipt of the goods. The right to claim for damages ceases •... -
Page 9: Safety Precautions
If no drain is provided it is recommended that a water detector be installed for safety reasons (for European specifications only). Failure to provide this will release the manufacturer Safety Precautions Smart2Pure Pro Ultrapure water system... - Page 10 • Proceed as follows when the system has a defect: Switch the system OFF and unplug the system from power outlet. Shut off the feed-water supply. Contact your local service organization. Smart2Pure Pro Ultrapure water system Safety Precautions |...
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Page 11: Contents
Contents Contents of Smart2Pure Pro The following items are included with the Smart2Pure Pro water system: 10, 11 Table 1. Content List of Smart2Pure Pro Item Item Number 1 x Smart2Pure Pro ultrapure water system 50157573 1 x Ultrapure cartridge 09.1020... - Page 12 Table 1. Content List of Smart2Pure Pro Item Item Number 1 x External Dispenser Valve ¼“ 50158317 1 x Disinfection Adapter 50133431 1 x Table Top Power Pack 50149597 1 x Universal Adapter 21.1006 1 x Universal Holder 21.1007 1 x Rubber connector to nema plug connector...
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Page 13: Smart2Pure Pro System
Smart2Pure Pro System Smart2Pure Pro System 30 L and 60 L Tanks Note: Smart2Pure Pro will not operate with Smart2Pure 12 storage tanks. Contents Smart2Pure Pro Ultrapure water system... -
Page 14: Intended Use Of The Device
ASTM 11.01 and ASTM 11.02. The Thermo Scientific Barnstead Ultrapure Water system are designed to be installed and used in the following application areas: •... -
Page 15: Technical Specifications
16lph L/hr permeate flow* +/-15% Bacterial endotoxins EU/ml <0.001 Smart2Pure Pro RO cartridge Particle >0.2μm, #/ml μm/ml <1 L/hr concentrate flow* Dispense rate L/min up to 1 *RO flows at 15°C 10 | Technical Specifications Smart2Pure Pro Ultrapure water system... - Page 16 Dimensions and weight of Smart2Pure Pro Height 545 mm / 21.46 inch Width 305 mm / 12.01 inch Depth 300 mm / 11.81 inch Base Area 277 x 372 mm / 10.91 x 14.65 inch Weight including ultrapure cartridge and RO cartridge 28 kg / 61.74 lbs...
- Page 17 778 mm (30.63”) 388 mm (15.28”) 388 mm (15.28”) Figure 3. 30 L and 60 L pure water tank dimensions Note: A minimum of 250 mm (10") clearance is needed above the tank. 12 | Technical Specifications Smart2Pure Pro Ultrapure water system...
- Page 18 Tube ¼” outer diameter Concentrate tubing Tube ¼” outer diameter Tank Flow tubing (Smart2Pure Pro) Tube 6 mm outer diameter Tank back flow tubing (Smart2Pure Pro) Tube 6 mm outer diameter Remote dispenser tube jumper Tube ¼” outer diameter External dispensing valve Tube ¼”...
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Page 19: The Installation Area
There must be a feed-water shut off valve installed ahead storage tank should be 2 m / 78.7 inch. The minimum tube of the Smart2Pure Pro system, with a male ¾” NPT fitting distance between system and storage tank should be 0.5 m / for connection. -
Page 20: Attaching The Wall Mounting Bracket For 30 L Or 60 L Pure Water Tank
Release Cord Release Cord Figure 5. Smart2Pure Pro wall mount bracket 4. To remove the unit from the wall, pull on both cords at the (4x) included bottom of the mounting brackets (refer to Figure 4), and 10 mm Spacer lift (2 people recommended) the unit slightly and pull away from wall bracket. - Page 21 Figure 6. Mounting bracket to wall 3. Place the 30 L pure water tank onto the mounted wall mounting bracket bottom part (2 people recommended) and then screw in the four supplied M8 hexagon nuts 16 | The Installation Area Smart2Pure Pro Ultrapure water system...
- Page 22 7. After mounting the complete wall mounting bracket, in the six supplied screws with a Phillips screw driver. connect the tubing and level control cable as described in the section Connections of the Smart2Pure Pro Pure Water Storage Tank. Hole Marking Screws Figure 11.
- Page 23 6. Screw the lid on top of the tank. 0.31 inch twist drill to make the holes and put in the two S8 plugs. 7. Connect all tubing and wires as described in the section Connections of the Smart2Pure Pro Pure Water Storage Tank. Clearance Holes Screws Figure 13.
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Page 24: Installation
Figure 15. Smart2Pure Pro Connection Identify the location of the plumbing connections for the 5. Dispenser flow connector outer diameter ¼” tube. Used Smart2Pure Pro and storage tank before cutting any tubing for optional remote dispenser accessory for installation. 6. Dispenser back flow connector outer diameter ¼” tube 1. -
Page 25: Connections Of The Smart2Pure Pro Pure Water Storage Tank
Vent Filter • Connect 6 mm tubing from assembly kit to the Tank Flow 18. ¾” NPT outlet connector for pressurized flow to remote connector on Smart2Pure Pro (to be connected to tank) hand gun or equipment feed 20 | Installation... - Page 26 1. Remove the cover from the Smart2Pure Pro by pressing feed water supply. Assemble feed water connector kit as the snapper and pull the cover off towards the front.
- Page 27 Route the AD 8 mm / 0.31 inch tube with a free gravity fall to the drain. (refer to the section Routing Tubes to Drain). Figure 23. Quick connectors 22 | Installation Smart2Pure Pro Ultrapure water system...
- Page 28 (Optional) Note: An external dispensing valve with a t-connector is provided with the assembly kit to dispensed pure water ASTM Type II quality from the internal or external tank from the Smart2Pure system. Smart2Pure Pro Ultrapure water system Installation |...
- Page 29 Note: You can choose the length of the outer diameter ¼” tubes beginning from the t-adapter for the external dispensing valve by yourself. 3. Switch the system ON (Connect main power supply). 24 | Installation Smart2Pure Pro Ultrapure water system...
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Page 30: Smart2Pure Pro Flow Chart
Rinse Solenoid Valve Sterile Filter Check Valve Resistivity Cell Recirculation Solenoid Valve RO Conductivity Cell Check Valve Pressure Switch Type 2 Dispense Valve Level Sensor RO Booster Pump Aquatec Tank Recirculation Pump Smart2Pure Pro Ultrapure water system Smart2Pure Pro Flow Chart |... -
Page 31: How The Smart2Pure Pro System Functions
When the water level in the storage drops below a certain level, the Smart2pure Pro system will turn on feed-water solenoid valve to refill storage tank. -
Page 32: Initial Start Up
(thick black arrows in Figure 32). Universal Holder Power Supply Unit with Support Universal Adapter Universal Foil Universal Adapter Figure 32. Installing power supply on universal adapter Smart2Pure Pro Ultrapure water system Initial Start Up |... -
Page 33: Dispensing Water From The Dispensing Valve
4. Connect the power supply unit to the “Power supply” 1. Turn knob counter clock wise to dispense water. connection on the right side of the Smart2Pure Pro system. Next plug the power supply to a grounded Water flow out of unit can be adjusted with turning the 100 - 240 V, 50/60 Hz power outlet. - Page 34 Figure 36. Venting the Final Filter 2. Do not close the knurled screw until pure water runs out of the opening at the knurled screw continuously. Rinse about 500 ml of water through the final filter. Smart2Pure Pro Ultrapure water system Initial Start Up |...
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Page 35: Operating Elements
7. Decreases a value on the Display 8. ON/OFF Key 9. Menu key scrolls through menu parameters 10. Confirms and saves selections 11. Moves cursor to the right when changing values 30 | Operating Elements Smart2Pure Pro Ultrapure water system... -
Page 36: Flow Chart Of Menu System Control
Flow Chart of Menu System Control Part No. - 50158040 Smart2Pure Pro Ultrapure water system Operating Elements |... -
Page 37: System Control
3. Simultaneously pressing the Up/Down keys. The prompt 1. Press Menu button until CODE is displayed. “OEM-menu Press enter!” appears. 4. Use Menu button to scroll through parameters. 32 | System Control Smart2Pure Pro Ultrapure water system... - Page 38 If ON, if leak is Use Up/Down Arrow keys to adjust Leak detected all pumps and feed- ON - OFF setting and press ENTER to confirm Detection water solenoid valves are Change de-energized. Smart2Pure Pro Ultrapure water system System Control |...
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Page 39: Service Menu
Clear Used to clear all errors stored in necessary, after service has been Error History the error history menu. performed. Alert history is important Press Enter to monitor changes in system. 34 | System Control Smart2Pure Pro Ultrapure water system... -
Page 40: Maintenance
Note: Replace the ultrapure cartridge with a new one when Cover the ultrapure water purity dropped below acceptable levels or the replacement interval is due. Figure 38. Removing the cover 1. Switch the system OFF (unplug main power supply). Smart2Pure Pro Ultrapure water system Maintenance |... -
Page 41: Replacing The Ro Cartridge
4. Locate the new RO cartridge and insert the cartridge into the system. 5. Insert the quick connectors into the connecting points on the new RO cartridge. When you hear an audible click you can be sure that the quick-action fasteners have 36 | Maintenance Smart2Pure Pro Ultrapure water system... -
Page 42: Check The Concentrate Flow Of Ro
Figure 43. Installing the DI quick connectors Use bleach disinfection solutions as follows: 2. Turn on the system. Program the Smart2Pure Pro to fill Required for disinfection: the tank completely by adjusting the float switch to turn... -
Page 43: Changing The Ultrafilter
Figure 44. Draining the tank c. Use the Phillips screwdriver to unscrew the screws 5. Turn Smart2Pure Pro system off. from the bracket for the UV lamp and pull the UV assembly out toward the front (refer to Figure 46). - Page 44 Dispense the first 5 L of water. Note: When you install a new ultra-filter ensure that the arrow on the filter corresponds to the direction of flow through the filter (it must point upward). Smart2Pure Pro Ultrapure water system Maintenance |...
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Page 45: Uv-Reactor Assembly
Contact your company's EHS department to proceed as the proper disposal of the used UV- lamp. Immersion Tube 1. Switch the Smart2Pure Pro system OFF. (Unplug from main power supply). 2. Remove the cover for the ultrapure cartridge. 3. a... -
Page 46: Replacing The 0.1 Μm Final Filter
8. Switch the system ON (connect main power supply). Union Nut Replacing the 0.1 μm Final Grove Filter Seal Ring 1. Rotate the exhausted or clogged 0.1 μm final filter in a clockwise direction to remove it. Smart2Pure Pro Ultrapure water system Maintenance |... - Page 47 Figure 51. Removing final filter 2. Unpack the new 0.1 μm final filter and screw it into the bottom ¼” thread on the sampling tap. Vent final filter and rinse 500 ml through it. 42 | Maintenance Smart2Pure Pro Ultrapure water system...
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Page 48: Waste Disposal
Waste Disposal Note: Before returning your Thermo Scientific Barnstead Ultrapure Water Systems for waste disposal, contact your local waste disposal company for proper disposal of the system and its components. Only specially trained personal can take the system out of operation and dispose it properly. -
Page 49: Troubleshooting
Turn Feed-water OFF - tube) No leak detected, verify if high humidity Contact Service” conditions in room. Turn off leak detection in OEM menu for high humidity conditions” Contact the Thermo Fisher Scientific service department 44 | Troubleshooting Smart2Pure Pro Ultrapure water system... - Page 50 Replace the measuring cell Error message: range Replace the system control “Measuring cell LF1” Fault in measuring cell Contact the Thermo Fisher Scientific service Fault in system control department Smart2Pure Pro Ultrapure water system Troubleshooting |...
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Page 51: Replacement Parts
50150714 slow fuse (not shown) Feed-water solenoid valve 15.0062 Tabletop power pack (not shown) 50149597 Check valve (above rinsing 15.0114 Flow restrictor 50157567 solenoid valve; not shown) Rinsing solenoid valve 15.0062 46 | Replacement Parts Smart2Pure Pro Ultrapure water system... -
Page 52: Replacement Parts: Pure Water Tank For Smart2Pure Pro
Pure water tank 60 liters 50155499 Dispensing valve 14.0250 Pressure switch 15.0058 Pressure booster pump 19.0046 Float Switch 50155549 Vent Filter 06.5002 Sterile tank overflow (option) 06.5001 Position of sterile vent airfilter Smart2Pure Pro Ultrapure water system Replacement Parts |... -
Page 53: Consumables
06.5002 Note: Printers can be connected to the device as an accessory. For the RS232 connection to printer, parameters are: Baud rate 9600 bps, 8 Data bits, 1 Stop bit, no parity. 48 | Consumables Smart2Pure Pro Ultrapure water system... -
Page 54: Terminal Assignment
Terminal Assignment Smart2Pure Pro Ultrapure water system Terminal Assignment |... -
Page 55: Maintenance Record
Date of Ultrafiltration cartridge vent filter replacement disinfection module replacement replacement replacement The following points must be observed in order to ensure the quality of the system. • 1x/Weekly, enter measured values. 50 | Maintenance Record Smart2Pure Pro Ultrapure water system... - Page 56 Ulteriori informazioni sulla conformità di Thermo Fisher Scientific con queste Direttive, l’elenco delle ditte di riciclaggio nel Vostro paese e informazioni sui prodotti Thermo Scientific che possono essere utili alla rilevazione di sostanze soggette alla Direttiva RoHS sono disponibili sul sito www.thermofisher.com in Servizi e Supporto.
- Page 57 IF YOU NEED ASSISTANCE: Thermo Fisher Scientific products are backed by a global technical support team ready to support your applications. We offer cold storage accessories, including remote alarms, temperature recorders, and validation services. Visit www.thermofisher.com/ or call: Countries Sales Services North America +1 866 984 3766...
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