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Thermo Scientific Barnstead Smart2Pure 12
Water Purification System
Art. no.: 50129888 (Standard)
Art. no.: 50129889 (UF)
Serial no.: ................................
These instructions are to be read prior to starting installation and start-up!
50129897; Status: 04.12 Rights to technical changes reserved
Operating instructions
with external tank
Art. no.: 50129890 (UV)
Art. no.: 50129845 (UV/UF)
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Summary of Contents for Thermo Scientific Barnstead Smart2Pure 12 UV/UF
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Page 1: Operating Instructions
Operating instructions Thermo Scientific Barnstead Smart2Pure 12 Water Purification System with external tank Art. no.: 50129888 (Standard) Art. no.: 50129890 (UV) Art. no.: 50129889 (UF) Art. no.: 50129845 (UV/UF) Serial no.: ........ - Page 2 Thermo Scientific Barnstead Smart2Pure Ultrapure water system EC Declaration of Conformity according to EC Machines Directive 2006/42/EG, Appendix II A We herewith declare that the design and construction of the machine named below and the types of it that we have introduced into the market conform to the fundamental safety and health requirements of EC Directive 2006/42/EC.
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Page 3: Preface
Thermo Scientific Barnstead Smart2Pure Ultrapure water system Preface Dear Sir or Madam, With your decision for this ultrapure water system from the Smart2Pure series, you have se- lected a high-quality product. Thank you for the confidence you have placed in us. -
Page 4: Table Of Contents
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 1. Contents Preface ......................3 1. Contents ....................4 2. Explanatory notes on the operating instructions ........6 3. Transport and packaging ................ 7 3.1 Examination on receipt ....................... 7 ... - Page 5 Thermo Scientific Barnstead Smart2Pure Ultrapure water system 15. Waste disposal ................... 34 16. Trouble shooting ................. 35 17. Replacement pats and consumable materials ........37 18. Accessories ..................39 19. Terminal assignment ................41 20. Maintenance record ................43...
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Page 6: Explanatory Notes On The Operating Instructions
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 2. Explanatory notes on the operating instructions EU Mark of Conformity CSA - admission Important operating and/or maintenance instructions! Read the oper- ating instructions with due care . Risk of electric shock! Electrical work on the system is only to be car- ried out by qualified personnel. -
Page 7: Transport And Packaging
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 3. Transport and packaging Ultrapure water systems are carefully controlled and packed prior to dispatch, but damage could nevertheless still occur during transport. 3.1 Examination on receipt Check the completeness of delivery against the delivery note. -
Page 8: Extent Of Delivery
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 4. Extent of delivery The following Smart2Pure ultrapure water system versions, each with a performance of 12 L/h, are available: 50129888 Smart2Pure 12 (Standard system) 50129889 Smart2Pure 12 UF (Standard system + Ultrafiltration module) -
Page 9: Safety Precautions
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 5. Safety precautions Observe these safety precautions for your own safety! The Smart2Pure version that you have selected is a state-of-the-art ultrapure water system, the intended purpose of which is to purify tap water of drinking water quality. - Page 10 Thermo Scientific Barnstead Smart2Pure Ultrapure water system The maximum operating temperature is 40°C. Proceed as follows during longer system standstills (e.g. long holidays) when neither a floor drain nor a water watcher is available,: Switch the system off (unplug the mains plug).
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Page 11: Intended Application
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 6. Intended application The continually increasing requirements that ultrapure water quality must fulfil, the ever stricter demands resulting from technological advances and increasingly lower detection limits in labo- ratories, together with the need for user-friendly systems and complete solutions, were the basis for the development of the novel Smart2Pure ultrapure water systems. -
Page 12: Technical Specifications
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 7. Technical specifications Demands made on the feedwater Source Drinking water acc. to DIN 2000. Blocking index (SDI) max. < 3 for all versions. With higher values, a prefilter must be installed upstream. - Page 13 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Water connections Feedwater Hose, 1/4" o.d. Concentrate Hose, 1/4" o.d. Tank water supply Hose, 1/4" o.d. Tank water return Hose, 1/4" o.d. Pure water Hose, 1/4" o.d. Dispensing valve outlet Hose, 8 - 10 mm o.d.
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Page 14: How Smart2Pure Functions
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 8. How Smart2Pure functions Raw water solenoid valve V1 is closed during Stand-by and standstills. This prevents raw water from flowing into the system when it is not in operation and so protects the external tank B1 from overflowing. -
Page 15: Flow Chart, Smart2Pure 12 Standard
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 8.1 Flow chart, Smart2Pure 12 Pure water tank Pretreatment cartridge Reverse osmosis membrane Filter cartridge Sterile filter Sterile vent filter (option) LS 100 Float switch Pressure booster pump Recirculation pump PS 200 Pressure switch... -
Page 16: Flow Chart, Smart2Pure 12 Uf
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 8.2 Flow chart, Smart2Pure 12 UF Pure water tank Pretreatment cartridge Reverse osmosis membrane Filter cartridge Sterile filter Sterile vent filter (option) Ultrafiltration module LS 100 Float switch Pressure booster pump Recirculation pump... -
Page 17: Flow Chart, Smart2Pure 12 Uv
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 8.3 Flow chart, Smart2Pure 12 UV Pure water tank Pretreatment cartridge Reverse osmosis membrane Filter cartridge Sterile filter Sterile vent filter (option) LS 100 Float switch Pressure booster pump Recirculation pump PS 200... -
Page 18: Flow Chart, Smart2Pure 12 Uv/Uf
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 8.4 Flow chart, Smart2Pure 12 UV/UF Pure water tank Pretreatment cartridge Reverse osmosis membrane Filter cartridge Sterile filter Sterile vent filter (Option) Ultrafiltration module LS 100 Float switch Pressure booster pump Recirculation pump... -
Page 19: Installation Of The System
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 9. Installation of the system 9.1 Installation location Take the following requirements into consideration when choosing the installation area: Feedwater pressure at least 1 bar, at most 6 bar. The feedwater pressure is not to exceed 6 bar. A pressure reducer must be installed if the pressure is higher. -
Page 20: Installation
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 9.2 Installation Schwenkbares Display Drehknopf zur Reinstwasserentnahme Schnellverschlüsse Filterkartuschen Swivel display Rotary knop for Ultra pure water Quick connectors filter cartridges 1) Feedwater connector hose, 1/4" od 2) Concentrate connector hose, 1/4" od 3) Tank water supply connector hose, 1/4"... - Page 21 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Proceed as follows to set up your Smart2Pure ultrapure water system and put it into op- eration: Stand the system at the installation location or, for wall mounting, hang it to the wall using the wall holder that is available as accessory.
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Page 22: Mounting The Power Pack (Voltage Supply)
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 9.3 Mounting the power pack (voltage supply) Whenever possible, mount the power pack on the wall to the left or right of the ul- trapure water system where it is freely accessible. - Page 23 Thermo Scientific Barnstead Smart2Pure Ultrapure water system 9.4 Wall mounting (option) Please use the wall-mount (article number 09.2212) to mount the system on a wall. Fasten it to the wall by means of three screws. The screws and dowels are supplied with the wall mount, are exclusively to fix the wall mount to a concrete wall or a solid masonry! ...
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Page 24: Start-Up
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 10. Start-up The system must have warmed up, or cooled down, to room tempera- ture before start-up can be begun. Check that all hose connections have been correctly made as described in the "Setting up" section. -
Page 25: Brief Operating Instructions
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 11. Brief operating instructions The purity of the water produced is shown at the front of the system, either in µS/cm or in MΩxcm. Ultrapure water can be withdrawn from the dispensing valve at the front of the system. -
Page 26: Operating Elements
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 12. Operating elements After switching on, all segments of the 7-segment display are shown for 3 seconds. During this time, the complete measurement cycle is run through and tested. In the basic setting the display shows the resistance in MΩxcm. The display automatically scales in the range from 18.2 to 0.005 MΩxcm. -
Page 27: System Control
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 13. System control 13.1 Menu The menu consists of three sub-points: Switching to the dual mode together with selection of the measurement unit for the conductivity measurement, setting the limiting value for the con- ductivity and setting the limiting value for the temperature. -
Page 28: Setting The Limiting Value For Temperature
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 3.3 Setting the limiting value for temperature Setting range: 10 - 40°C Basic setting: 35°C Three presses on the menu-key (the red "Temp" LED lights up) enables the limiting value for the temperature to be set. Use the up- and down-keys to make the setting. The particular posi- tion that is to be changed can be selected with the Enter-key and is shown flashing in the dis- play. -
Page 29: Maintenance
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14. Maintenance Regular maintenance of your system ensures that the value of it is maintained. We recommend that you close a service contract with a Service company that is expressly authorized to carry out service. -
Page 30: Maintenance Intervals
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14.1 Maintenance intervals Consumable materials are to be replaced at the intervals given in the following Table or when there is a drop in performance: Material Flow chart no. Article no. Interval* Pretreatment cartridge F1,F2 09.2003/09.2006 12 Months... -
Page 31: Replacing The Pretreatment Cartridge
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14.2 Replacing the pretreatment cartridge If a drop in the stated capacity is given because module blockage has resulted from operating the system with insufficient preconditioning, then the pretreatment cartridge must be replaced. -
Page 32: Replacing The Filter Cartridge
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14.3 Replacing the filter cartridge The filter cartridge must be replaced as soon as the maximum limiting value for the ultrapure water that you have set is exceeded, The filter cartridge must also be replaced after disinfection of the system. -
Page 33: Disinfection
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14.4 Disinfection Your system should be cleaned and disinfected at least once a year to eliminate any bacteria that are possibly in the system. We recommend that you carry out cleaning and disinfection shortly before the time that the filter cartridge is to be replaced. -
Page 34: Waste Disposal
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 15. Waste disposal When the packaging is no longer needed it can be disposed of as household waste. Systems are in conformity with EEC Guideline 2002/95/EC The system is not to be thrown away as household waste but must be properly disposed of. It can be returned to the manufacturer for safe disposal according to EEC Guideline 2002/96/EC. -
Page 35: Trouble Shooting
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 16. Trouble shooting Fault Cause Remedy System does not start - No current - Supply current - Power pack or system - Replace the power pack or control defect system control Water cannot be dispensed... - Page 36 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Fault message: - Temperature in the system - Reduce temperature by Red LED is lit up is too high letting water flow out - Limiting value is set too low - Check, match the limiting "Limit value Temp."...
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Page 37: Replacement Pats And Consumable Materials
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 17. Replacement parts and consumable materials Smart2Pure 12 Rückansicht ohne Filterkartusche Back side without filter cartridge Pure water tank... - Page 38 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Article Pos. R+I no. Designation Pure water tank, 30 litres 18.0114 Pure water tank, 60 litres 18.0115 Pretreatment cartridge consisting of prefilter / hardness stabi- 09.2012 lizer and RO-membrane: Filter cartridge 09.1020 Sterile filter 09.1003...
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Page 39: Accessories
09.2212 Accessorie dispenser 50138220 Qualification manual IQ, OQ IOQDOCE50133911 The address to contact when your system requires service: Overview of Thermo Scientific International Sales Organization Postal address USA: Thermo Scientific 275 Aiken Road Asheville, NC 28804 Enquiries from USA/Canada Sales:... - Page 40 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Belgium Sales: +32 53 73 4241 Service: +32 53 73 4241 Finland/Nordic/Baltic countries Sales: +358 9 329 100 Service: +358 9 329 100 France Sales: +33 2 2803 2180 Service: +33 825 800 119...
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Page 41: Terminal Assignment
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 19. Terminal assignment... - Page 42 Thermo Scientific Barnstead Smart2Pure Ultrapure water system...
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Page 43: Maintenance Record
Thermo Scientific Barnstead Smart2Pure Ultrapure water system 20. Maintenance record (Please keep this carefully updated, as correct keeping of this maintenance record is a condition of the guarantee) Customer address: Location: Type of system: Serial no.: Year made: Date Resistance,... - Page 44 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Contact Information Thermo Scientific North America: USA/Canada +1 866 984 3766 (866-9-THERMO) Europe: Austria +43 1 801 40 0, Belgium +32 53 73 42 41, France +33 2 2803 2180, Germany national toll free 08001-536 376,...
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