Thermo Scientific Barnstead Smart2Pure Operating Instructions Manual

Thermo Scientific Barnstead Smart2Pure Operating Instructions Manual

Water purification system

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Thermo Scientific Barnstead Smart2Pure Water
  Art. no.: 50129869 (3 Standard)   Art. no.: 50129873 (6 Standard)
  Art. no.: 50129870 (3 UF)
  Art. no.: 50129872 (3 UV)
  Art. no.: 50129688 (3 UV/UF)
Serial no.: ................................
Avoid misuse! Read these instructions prior to installation and start-up!
50129848; Stand: 04.12 Rights to technical changes reserved
Operating instructions
Purification System
  Art. no.: 50129874 (6 UF)
  Art. no.: 50129885 (6 UV)
  Art. no.: 50129887 (6 UV/UF)

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Summary of Contents for Thermo Scientific Barnstead Smart2Pure

  • Page 1 Operating instructions Thermo Scientific Barnstead Smart2Pure Water Purification System   Art. no.: 50129869 (3 Standard)   Art. no.: 50129873 (6 Standard)   Art. no.: 50129870 (3 UF)   Art. no.: 50129874 (6 UF)   Art. no.: 50129872 (3 UV) ...
  • Page 2 Thermo Scientific Barnstead Smart2Pure Ultrapure water system EC Declaration of Conformity according to EC Machines Directive 2006/42/EG, Appendix II A We herewith declare that the design and construction of the machine named below and the types of it that we have introduced into the market conform to the fundamental safety and health requirements of EC Directive 2006/42/EC.
  • Page 3: Preface

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system Preface Dear Sir or Madam With your decision to purchase this ultra pure water system from the Smart2Pure series, you have selected a high-quality product. Thank you for the confidence you have placed in us.
  • Page 4: Table Of Contents

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 1. Contents Preface ......................3   1. Contents ....................4   2. Explanatory notes on the operating instructions ........6   3. Transport and packaging ................ 7   3.1 Examination on receipt ....................... 7 ...
  • Page 5 Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14.4 Disinfection ........................32 15. Waste disposal ................... 33   16. Trouble shooting ................. 34   17. Replacement parts and consumable materials ........37   18. Accessories ..................39   19. Terminal assignment ................41  ...
  • Page 6: Explanatory Notes On The Operating Instructions

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 2. Explanatory notes on the operating instructions EU Mark of Conformity CSA - admission Important operating and/or maintenance instructions! Read the oper- ating instructions with due care . Risk of electric shock! Electrical work on the system is only to be car- ried out by qualified personnel.
  • Page 7: Transport And Packaging

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 3. Transport and packaging Each ultra pure water system is carefully checked and packed prior to dispatch, but damage could nevertheless still occur during shipment. 3.1 Examination on receipt Check the completeness of delivery against the delivery note.
  • Page 8: Extent Of Delivery

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 4. Extent of delivery The following versions of the Smart2Pure ultra pure water system series are available. Each of these versions is optionally available with a performance of 3 l/h or of 6 l/h:...
  • Page 9: Safety Precautions

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 5. Safety precautions Observe these safety precautions for your own safety!  Each system of the Smart2Pure series is a modern ultrapure through out water sys- tem, exclusively designed for the purification of tap water of drinking water quality.
  • Page 10 Thermo Scientific Barnstead Smart2Pure Ultrapure water system  The maximum operating temperature of the system is 40°C.  If neither a floor drain is not is available, then proceed as follows during longer system standstills (e.g. long holidays):  Switch the system off (unplug the mains plug).
  • Page 11: Intended Application

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 6. Intended application Continually increasing requirements on ultra pure water quality, ever stricter demands resulting from technological advances and increasingly lower detection limits in laboratories, together with the need for user-friendly systems and complete solutions, were decisive for the develop- ment of the novel Smart2Pure ultra pure water systems.
  • Page 12: Technical Specifications

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 7. Technical specifications Demands made on the feedwater Source Drinking water acc. to DIN 2000. Blocking index (SDI) Max. < 3 for all versions. If the value is higher, a pre- filter must be installed upstream.
  • Page 13 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Water connections Feedwater Hose, ¼“ o.d. Concentrate Hose, ¼“ o.d. Tank water overflow Hose, ¼“ o.d. Pure water Hose, ¼“ o.d. Outlet/dispensing valve Hose, 8 – 10 mm o.d. Electrical connections / external switched mode power supply Input voltage AC 100 –...
  • Page 14: How Smart2Pure Functions

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 8. How Smart2Pure functions Raw water solenoid valve V1 is closed during Stand-by and standstills to prevent a flow of raw water into the system when it is not in operation. It so protects external tank B1 from overflow- ing.
  • Page 15: Flow Chart, Smart2Pure Standard

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 8.1 Flow chart, Smart2Pure Standard Ultra pure water tank Pretreatment cartridge Reverse osmosis membrane Filter cartridge Sterile filter Sterile vent filter LIS 100 Float switch Pressure booster pump Recirculation pump PS 200 Pressure switch...
  • Page 16: Flow Chart, Smart2Pure Uv

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 8.2 Flow chart, Smart2Pure UV Ultra pure water tank Pretreatment cartridge Reverse osmosis membrane Filter cartridge Sterile filter Sterile vent filter LIS 100 Float switch Pressure booster pump Recirculation pump PS 200 Pressure switch...
  • Page 17: Flow Chart, Smart2Pure Uf

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 8.3 Flow chart, Smart2Pure UF Ultra pure water tank Pretreatment cartridge Reverse osmosis membrane Filter cartridge Sterile filter Sterile vent filter Ultrafiltration module LIS 100 Float switch Pressure booster pump Recirculation pump PS 200...
  • Page 18: Flow Chart, Smart2Pure Uv/Uf

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 8.4 Flow chart, Smart2Pure UV/UF Ultra pure water tank Pretreatment cartridge Reverse osmosis membrane Filter cartridge Sterile filter Sterile vent filter Ultrafiltration module LIS 100 Float switch Pressure booster pump Recirculation pump PS 200...
  • Page 19: Installation Of The System

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 9. Installation of the system 9.1 Installation area Consider the following requirements when selecting the installation area:  Feedwater pressure minimum 1 bar, maximum 6 bar. The feedwater pressure is not to exceed 6 bar. A pressure reducer must be installed if the pressure is higher.
  • Page 20: Installation

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 9.2 Installation Schwenkbares Display Tankverschluss Drehknopf zur Reinstwasserentnahme Schnellverschlüsse Filterkatuschen Swivel display Tank cap Rotary knob for Ultra pure water Quick connectors filter cartridges 11) Feedwater connector Hose, 1/4" o.d. 2) Pure water connector Hose, 1/4"...
  • Page 21 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Fit the dirt sieve that is provided in the assembly kit in the threaded feedwater hose connector before you fit this connector to a water tap that can be shut off.  If the possibility of withdrawal of ASTM Type 2 pure water is required, use the stop cock which is supplied to make a 1/4"...
  • Page 22: Mounting The Power Pack (Voltage Supply)

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 9.3 Mounting the power pack (voltage supply)  Whenever possible, mount the power pack on the wall to the left or right of the ultra pure water system where it is freely accessible.
  • Page 23: Start-Up

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 10. Start-up The system must have warmed up, or cooled down, to room tempera- ture before start-up can be made. Check that all hose connections have been correctly made as described in the "Installation" section.
  • Page 24: Brief Operating Instructions

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 11. Brief operating instructions The purity of the water produced is shown at the front of the system, either in µS/cm or in MΩxcm. Ultra pure water can be withdrawn from the dispensing valve at the front of the system.
  • Page 25: Operating Elements

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 12. Operating elements After switching on, all segments of the 7-segment display are shown for 3 seconds. During this time, the complete measurement cycle is run through and tested. In the basic setting the display shows the conductivity in µS/cm. The display automatically car- ries out scaling in the range from 18.2 to 0.005 MΩxcm.
  • Page 26: System Control

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 13. System control 13.1 Menu The menu consists of three sub-points: Switching to dual mode together with selection of the measurement unit for the conductivity measurement. Setting the conductivity limiting value. Set- ting the temperature limiting value.
  • Page 27: Setting The Limiting Value For Temperature

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 13.3 Setting the limiting value for temperature Setting range: 10 - 40°C Basic setting: 35°C Three presses on the menu-key (the red "Temp" LED lights up) enables the limiting value for the temperature to be set. Use the up- and down-keys to make the setting. The particular posi- tion that is to be changed can be selected with the Enter-key and is shown flashing in the dis- play.
  • Page 28: Maintenance

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14. Maintenance Regular maintenance of your system ensures that the value of it is maintained. We recommend that you close a service contract with a service company which has been expressly authorized. You then have the certainty of a high operational safety and reliability.
  • Page 29: Maintenance Intervals

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14.1 Maintenance intervals Consumable materials are to be replaced at the intervals given in the following Table or when there is a drop in performance: Material Flow chart no. Article no. Interval* Pretreatment cartridge F1,F2 09.2003/09.2006 12 Months...
  • Page 30: Replacing The Pretreatment Cartridge

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14.2 Replacing the pretreatment cartridge The pretreatment cartridge must be replaced when operation of the system with insufficient preconditioning has led to module blockage and a corresponding drop in the stated capacity. Proceed as follows to replace the pretreatment cartridge: Empty the storage tank.
  • Page 31: Replacing The Filter Cartridge

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14.3 Replacing the filter cartridge The filter cartridge must be replaced as soon as the maximum limiting value that is set for the ultra pure water is exceeded, and also after every disinfec- tion of the system.
  • Page 32: Disinfection

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 14.4 Disinfection Your system should be cleaned and disinfected at least once a year to eliminate any bacteria that are possibly in the system. We recommend that you carry out cleaning and disinfection shortly before the time that the filter cartridge must to be replaced.
  • Page 33: Waste Disposal

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 15. Waste disposal When the packaging is no longer needed it can be disposed of as household waste. Systems are in conformity with EEC Guideline 2002/95/EC The system is not to be thrown away as household waste but must be properly disposed of. It can be returned to the manufacturer for safe disposal according to EEC Guideline 2002/96/EC.
  • Page 34: Trouble Shooting

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 16. Trouble shooting Fault Cause Remedy System does not start - No supply of current - Supply current - Power pack or system - Replace the power pack or control defect system control...
  • Page 35 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Fault message: - Spent filter cartridge - Replace with new filter Red LED is lit up cartridge (art. no.: 09.1006) - Limiting value set too low - Check, match the limiting "Limit value Cond."...
  • Page 36 Thermo Scientific Barnstead Smart2Pure Ultrapure water system...
  • Page 37: Replacement Parts And Consumable Materials

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 17. Replacement parts and consumable materials Rückansicht ohne Tank Back side without tank...
  • Page 38 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Article Pos. R+I no. Designation Ultra pure water tank 17.0136 Pretreatment cartridge consisting of prefilter / hardness stabi- lizer and RO membrane: for 3 l/h performance 09.2003 for 6 l/h performance 09.2006 Filter cartridge 09.1020...
  • Page 39: Accessories

    Cleaning Solution, 1 syringe (US-market only) CMX25 Printer 09.2207 Wall holder 09.2212 The address to contact when your system requires service: Overview of Thermo Scientific International Sales Organization Postal address USA: Thermo Scientific 275 Aiken Road Asheville, NC 28804 Enquiries from USA/Canada Sales:...
  • Page 40 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Belgium Sales: +32 53 73 4241 Service: +32 53 73 4241 Finland/Nordic/Baltic countries Sales: +358 9 329 100 Service: +358 9 329 100 France Sales: +33 2 2803 2180 Service: +33 825 800 119...
  • Page 41: Terminal Assignment

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 19. Terminal assignment...
  • Page 42 Thermo Scientific Barnstead Smart2Pure Ultrapure water system...
  • Page 43: Maintenance Record

    Thermo Scientific Barnstead Smart2Pure Ultrapure water system 20. Maintenance record (Please keep this carefully updated, as correct keeping of this maintenance record is a condition of the guarantee) Customer address: Location: Type of system: Serial no.: Year made: Date Resistance,...
  • Page 44 Thermo Scientific Barnstead Smart2Pure Ultrapure water system Contact Information Thermo Scientific North America: USA/Canada +1 866 984 3766 (866-9-THERMO) Europe: Austria +43 1 801 40 0, Belgium +32 53 73 42 41, France +33 2 2803 2180, Germany national toll free 08001-536 376,...

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