Osburn 2000 Installation And Operation Manual
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INSTALLATION AND OPERATION MANUAL
2000
Insert
250, rue de Copenhague, St‐Augustin‐de‐Desmaures (Quebec) Canada G3A 2H3
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re‐sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
Printed in Canada
www.osburn‐mfg.com
Stove Builder International Inc.
Tel: (418) 878‐3040 Fax: (418) 878‐3001
READ AND KEEP THIS MANUAL FOR REFERENCE
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED WOOD
INSERT
Safety tested according to ULC S628,
UL 737 and UL 1482 Standards
by Intertek Testing Services
45555A
06‐08‐2013
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Table of Contents
Related Manuals for Osburn 2000
Summary of Contents for Osburn 2000
- Page 1 INSTALLATION AND OPERATION MANUAL 2000 Insert US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD INSERT Safety tested according to ULC S628, UL 737 and UL 1482 Standards by Intertek Testing Services www.osburn‐mfg.com Stove Builder International Inc. 250, rue de Copenhague, St‐Augustin‐de‐Desmaures (Quebec) Canada G3A 2H3 Tel: (418) 878‐3040 Fax: (418) 878‐3001 This manual is available for free download on the manufacturer’s web site. It is a copyrighted ...
- Page 2 2000 Insert Installation and Operation Manual THANK YOU FOR CHOOSING THIS OSBURN WOOD INSERT As one of North America’s largest and most respected wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product. In the pages that follow you will find general advice on wood heating, detailed instructions for safe and effective installation, and guidance on how to get the best performance from this insert as you build and maintain fires, and maintain your wood heating system. We recommend that our wood burning hearth products be installed and serviced by professionals ® who are certified in the United States by NFI (National Fireplace Institute ) or in Canada by WETT (Wood Energy Technology Transfer) or in Quebec by APC (Association des Professionnels du Chauffage). ...
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Page 3: Table Of Contents
Table of content PART A ‐ OPERATION AND MAINTENANCE ..........6 Safety Information ................6 Summary of Operation and Maintenance Cautions and Warnings ........ 6 General Information ................8 oSBURN 2000 insert Specifications .................. 8 Zone Heating and How to Make it Work for You .............. 1 0 The Benefits of Low Emissions and High Efficiency ............. 1 1 The SBI Commitment to You and the Environment ............ 1 1 ... - Page 4 2000 Insert Installation and Operation Manual 4.4.4 Firing Each New Load Hot .................... 2 0 4.4.5 Turning Down the Air Supply ................... 2 0 Fan Operation ........................ 2 1 4.5.1 Building Different Fires for Different Needs .............. 2 1 Maintaining Your Wood Heating System ........... 23 Insert Maintenance ...................... 2 3 5.1.1 Cleaning Door Glass ...................... 2 3 ...
- Page 5 Appendix 4: Faceplate Installation ............50 Appendix 5: Heat Shield Installation (AC01317) ........51 Appendix 6: Installing the Fire Screen (AC01315) ........53 Appendix 7: Firebrick Layout and Installation of Secondary Air Tubes and Baffle ................54 Appendix 8: Removal instructions ............56 Appendix 9: Exploded Diagram and Parts List ......... 57 OSBURN LIMITED LIFETIME WARRANTY ........60 _ ______________________________________________________________________________ 5 ...
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Page 6: Part A - Operation And Maintenance
2000 Insert Installation and Operation Manual PART A ‐ OPERATION AND MAINTENANCE Please see Part B for installation instructions. 1 SAFETY INFORMATION 1.1 SUMMARY OF OPERATION AND MAINTENANCE CAUTIONS AND WARNINGS • HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. GLOVES MAY BE NEEDED FOR INSERT OPERATION. • USING AN INSERT WITH CRACKED OR BROKEN COMPONENTS, SUCH AS GLASS OR FIREBRICKS OR BAFFLES MAY PRODUCE AN UNSAFE CONDITION AND MAY DAMAGE THE ... - Page 7 2000 Insert Installation and Operation Manual • DO NOT BURN: o GARBAGE OF ANY KIND, o COAL OR CHARCOAL, o TREATED, PAINTED OR COATED WOOD, o PLYWOOD OR PARTICLE BOARD, o FINE PAPER, COLORED PAPER OR CARDBOARD, o SALT WATER DRIFTWOOD, o MANUFACTURED LOGS CONTAINING WAX OR CHEMICAL ADDITIVES, o RAILROAD TIES OR o LIQUIDS SUCH AS KEROSCENE OR DIESEL FUEL TO START A FIRE. • THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN ACCORDANCE WITH THESE INSTRUCTIONS. • DO NOT ELEVATE THE FIRE BY MEANS OF GRATES, AND IRONS OR OTHER MEANS. •...
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Page 8: General Information
2000 Insert Installation and Operation Manual 2 GENERAL INFORMATION 2.1 OSBURN 2000 INSERT SPECIFICATIONS Fuel Type Cordwood Test Standards (safety) ULC S628, UL 737 and UL 1482 Test Standard (emissions) EPA Method 28 (40 CFR Part 60) Heating capacity range* 500 to 2100 sq. ft. (47 to 195 m ) Maximum heat output** 32 200 BTU/h (9,4 kW/h) (EPA test fuel) Maximum heat output** 75 000 BTU/h (22 kW/h) (natural hardwood fuel) Optimum efficiency 77,2 % Test Standard (efficiency) CSA B415.1‐10 Approximate Burn Time 6 to 8 hours Shipping Weight 423 lb (192 kg) Firebox Volume 2,4 cu.ft. (0,068 m ) Maximum Log Length 20" east‐west*** Flue Outlet Diameter 6" (150 mm) diameter (vertical) Baffle Material C‐Cast * Burn time and heating capacity may vary subject to location in home, chimney draft, chimney ... - Page 9 2000 Insert Installation and Operation Manual _ ______________________________________________________________________________ 9 ...
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Page 10: Zone Heating And How To Make It Work For You
2000 Insert Installation and Operation Manual 2.2 ZONE HEATING AND HOW TO MAKE IT WORK FOR YOU Your new Osburn 2000‐I wood insert is a space heater, which means it is intended to heat the area it is installed in, as well as spaces that connect to that area, although to a lower temperature. This is called zone heating and it is an increasingly popular way to heat homes or spaces within homes. Zone heating can be used to supplement another heating system by heating a particular space within a home, such as a basement family room or an addition that lacks another heat source. Houses of moderate size and relatively new construction can be heated with a properly sized and located wood insert. Whole house zone heating works best when the insert is located in the part of the house where the family spends most of its time. This is normally the main living area where the kitchen, dining and living rooms are located. By locating the insert in this area, you will get the maximum benefit of the heat it produces and will achieve the highest possible heating efficiency and comfort. The space where you spend most of your time will be warmest, while bedrooms and basement (if there is one) will stay cooler. In this way, you will burn less wood than with other ... -
Page 11: The Benefits Of Low Emissions And High Efficiency
2000 Insert Installation and Operation Manual 2.3 THE BENEFITS OF LOW EMISSIONS AND HIGH EFFICIENCY The low smoke emissions produced by the special features inside the Osburn 2000‐I firebox mean that your household will release up to 90 percent less smoke into the outside environment than if you used an older conventional stove. But there is more to the emission control technologies than protecting the environment. The smoke released from wood when it is heated contains about half of the energy content of the fuel. By burning the wood completely, your insert releases all the heat energy from the wood instead of wasting it as smoke up the chimney. Also, the features inside the firebox allow you to reduce the air supply to control heat output, while maintaining clean and efficient flaming ... -
Page 12: Fuel
2000 Insert Installation and Operation Manual 3 FUEL 3.1 MATERIALS THAT SHOULD NOT BE BURNED • GARBAGE OF ANY KIND, • COAL OR CHARCOAL, • TREATED, PAINTED OR COATED WOOD, • PLYWOOD OR PARTICLE BOARD, • FINE PAPER, COLORED PAPER OR CARDBOARD, • SALT WATER DRIFTWOOD • MANUFACTURED LOGS CONTAINING WAX OR CHEMICAL ADDITIVES • RAILROAD TIES • LIQUIDS SUCH AS KEROSCENE OR DIESEL FUEL TO START A FIRE 3.2 HOW TO PREPARE OR BUY GOOD FIREWOOD 3.2.1 WHAT IS GOOD FIREWOOD? Good firewood has been cut to the correct length for the insert, split to a range of sizes and ... -
Page 13: Log Length
2000 Insert Installation and Operation Manual only hardwoods are good to burn is outdated. Old, leaky cast iron stoves wouldn’t hold a fire overnight unless they were fed large pieces of hardwood. That is no longer true. You can successfully heat your home by using the less desirable tree species and give the forest a break at the same time. 3.2.3 LOG LENGTH Logs should be cut at least 1” (25 mm) shorter than the firebox so they fit in easily. Pieces that are ... -
Page 14: How To Dry Firewood
2000 Insert Installation and Operation Manual purchased from commercial suppliers is not split finely enough for convenient stoking. It is sometimes advisable to resplit the wood before stacking to dry. 3.2.5 HOW TO DRY FIREWOOD Firewood that is not dry enough to burn is the cause of most complaints about wood inserts. Continually burning green or unseasoned wood produces more creosote and involves lack of heat and dirty glass door. See Section 5: Maintaining your wood heating system for concerns about ... -
Page 15: Judging Firewood Moisture Content
2000 Insert Installation and Operation Manual 3.2.6 JUDGING FIREWOOD MOISTURE CONTENT You can find out if some firewood is dry enough to burn by using these guidelines: • cracks form at the ends of logs as they dry • as it dries in the sun, the wood turns from white or cream colored to grey or yellow, • bang two pieces of wood together; seasoned wood sounds hollow and wet wood sounds dull, • dry wood is much lighter in weight than wet wood, • split a piece, and if the fresh face feels warm and dry it is dry enough to burn; if it feels damp, it is too wet, • burn a piece; wet wood hisses and sizzles in the fire and dry wood does not. You could buy a wood moisture meter to test your firewood. 3.3 MANUFACTURED LOGS Do not burn manufactured logs made of wax impregnated sawdust or logs with any chemical ... -
Page 16: Operating Your Insert
2000 Insert Installation and Operation Manual 4 OPERATING YOUR INSERT 4.1 THE USE OF A FIRE SCREEN. This insert has been tested for use with an open door in conjunction with a fire screen (AC01315, sold separately). Make sure the fire screen is properly secured on the insert to avoid any risk of sparks damaging your flooring. When the fire screen is in use, do not leave the insert unattended so that you can respond promptly in the event of smoke spillage into the room. Potential causes of smoke spillage are described in Section 9 The Venting System of this manual. See Appendix 6: Installing the Fire Screen (AC01315) for installation instructions. OPERATING WITH THE FIRE SCREEN INCREASES POSSIBILITIES OF GENERATING CARBON MONOXIDE. CARBON MONOXIDE IS AN ODOURLESS GAS THAT IS HIGHLY TOXIC AND WHICH ... -
Page 17: Conventional Fire Starting
2000 Insert Installation and Operation Manual 4.3.1 CONVENTIONAL FIRE STARTING The conventional way to build a wood fire is to bunch up 5 to 10 sheets of plain newspaper and place them in the firebox. Next, place 10 or so pieces of fine kindling on the newspaper. This kindling should be very thin; less than 1” (25 mm). Next, place some larger kindling pieces on the fine kindling. Open the air control fully and light the newspaper. If you have a tall, ... -
Page 18: Two Parallel Logs
2000 Insert Installation and Operation Manual 4.3.3 TWO PARALLEL LOGS Place two spit logs in the firebox. Place a few sheets of twisted newspaper between the logs. Now place some fine kindling across the two logs and some larger kindling across those, log cabin style. Light the newspaper. 4.3.4 USING FIRE STARTERS Many people like to use commercial fire starters instead of newspaper. Some of these starters are made of sawdust and wax and others are specialized flammable solid chemicals. Follow the package directions for use. Gel starter may be used but only if there are no hot embers present. Use only in a cold firebox to start a fire. DO NOT USE FLAMMABLE LIQUIDS SUCH AS GASOLINE, NAPHTHA, FUEL OIL, MOTOR OIL, OR ... -
Page 19: Ash Removal
2000 Insert Installation and Operation Manual IF YOU MUST OPEN THE DOOR WHILE THE FUEL IS FLAMING, OPEN THE AIR CONTROL FULLY FOR A FEW MINUTES, THEN UNLATCH AND OPEN THE DOOR SLOWLY. 4.4.2 ASH REMOVAL Ash should be removed from the firebox every two or three days of full time heating. Do not let the ash build up in the firebox because it will interfere with proper fire management. The best time to remove ash is after an overnight fire when the insert is relatively cool, but there is still some chimney draft to draw the ash dust into the insert and prevent it from coming into the room. After ashes have been removed from the insert and placed in a tightly covered metal container, they should be taken outside immediately. The closed container of ashes should be placed on a non‐combustible floor or on the ground well away from all combustible materials pending final ... -
Page 20: Firing Each New Load Hot
2000 Insert Installation and Operation Manual 4.4.4 FIRING EACH NEW LOAD HOT Place the new load of wood on and behind the charcoal, and not too close to the glass. Close the door and open the air control fully. Leave the air control fully open until the firebox is full of flames, the wood has charred to black and its edges are glowing red. Firing each load of wood hot accomplishes a few things: • drives the surface moisture from the wood, • creates a layer of char on the wood, which slows down its release of smoke, • heats the firebox components so they reflect heat back to the fire, and • heats the chimney so it can produce strong, steady draft for the rest of the cycle. Although it is important to fire each new load hot to prepare for a clean burn, do not allow the fire to burn at full intensity for more than a few minutes. DO NOT LEAVE THE INSERT UNATTENDED WHILE A NEW LOAD IS BEING FIRED HOT. DO NOT OVERFIRE. When you burn a new load of wood hot to heat up the wood, the insert and the chimney, the ... -
Page 21: Fan Operation
2000 Insert Installation and Operation Manual 4.5 FAN OPERATION Allow the insert to reach operating temperature (approximately one hour), before turning on the fan, since increased airflow from the fan will remove heat and affect the start‐up combustion efficiency. NOTE: ENSURE THE FAN CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE INSERT TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN CORD BENEATH THE INSERT. The insert's fan is equipped with a heat sensor. Therefore, you can leave the variable speed ... - Page 22 2000 Insert Installation and Operation Manual You will need to be cautious when building fires like this because if the air is turned down too much, the fire could smoulder. Make sure the wood is flaming brightly before leaving the fire to burn. 4.5.1.4 Maximum Burn Cycle Times The burn cycle time is the period between loading wood on a coal bed and the consumption of ...
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Page 23: Maintaining Your Wood Heating System
2000 Insert Installation and Operation Manual 5 MAINTAINING YOUR WOOD HEATING SYSTEM 5.1 INSERT MAINTENANCE Your new insert will give many years of reliable service if you use and maintain it correctly. Some of the internal components of the firebox, such as firebricks, baffles and air tubes, will wear over time under intense heat. You should always replace defective parts with original parts (see Appendix 9: Exploded Diagram and Parts List). Firing each load hot to begin a cycle as described above will not cause premature deterioration of the insert. However, letting the insert run with the air control fully open for the entire burn cycles can cause damage over time. The hotter you run the insert throughout burn cycles, the more quickly its components will deteriorate. For that ... -
Page 24: Door Adjustment
2000 Insert Installation and Operation Manual 5.1.2 DOOR ADJUSTMENT In order for your insert to burn at its best efficiency, the door must provide a perfect seal with the firebox. Therefore, the gasket should be inspected periodically to check for a good seal. The gasket seal may be improved with a simple latch mechanism adjustment. To adjust: 1. Remove the split pin by pulling and turning it using pliers. 2. Turn the handle counter clock wise one turn to increase pressure. 3. Re‐install the split pin with a small hammer. 5.1.3 REPLACING THE DOOR GASKET It is important to maintain the gasket in good condition. After a year or more of use, the door gasket will compress and become hard, which may allow air to leak past it. You can test the ... -
Page 25: Replacing The Glass Gasket And/Or The Glass
2000 Insert Installation and Operation Manual Place the door face‐down on something soft like a cushion of rags or piece of carpet. Remove the old gasket from the door by pulling and prying it out with an old screw driver. Then use the screwdriver to scrape the old gasket adhesive from the door. Now run a 1/4” (6 mm) bead of high temperature silicone in the door gasket groove. Starting from the middle of the hinge side, press the gasket into the groove. Do not stretch the gasket as you place it. Leave the gasket about 1/2” long when you cut it and press the end into the groove. Tuck any loose fibres under the gasket and into the silicone. Close the door and do not use the insert for 24 hours. 5.1.4 REPLACING THE GLASS GASKET AND/OR THE GLASS It is a good idea to replace the glass gasket when the door gasket is replaced. The gasket is flat, adhesive‐backed, woven fibreglass. Remove the glass retaining screws and clips. Lift out the glass and pull off the old gasket. This is a good time to clean the glass thoroughly. The gasket must be centred on the edge of the glass. To do this easily, peel back a section of the ... -
Page 26: Cleaning And Painting The Insert
2000 Insert Installation and Operation Manual To replace the glass (D), remove the eight screws (A), the eight glass retainers (B), and the metal frames (C). Remove the damaged glass and install the new one in place. Make sure you have a gasket around the replacement glass (see procedure above). Put back the metal frames and the glass retainers and secure to ... -
Page 27: Cleaning The Chimney
2000 Insert Installation and Operation Manual new insert until you determine the rate of creosote formation. Even if creosote forms slowly in your system, the chimney should be cleaned and inspected at least once each year. Contact your local municipal or provincial fire authority for information on how to handle a chimney fire. Have a clearly understood plan to handle a chimney fire. 5.2.3 CLEANING THE CHIMNEY Chimney cleaning can be a difficult and ... -
Page 28: Part B - Installation
2000 Insert Installation and Operation Manual PART B ‐ INSTALLATION 6 PRE‐INSTALLATION MASONRY FIREPLACE REQUIREMENTS The masonry fireplace must meet the minimum requirements found in the building code enforced locally, or the equivalent for a safe installation. Contact your local Building Inspector for requirements in your area. An inspection of the fireplace should include the following: 1. CONDITION OF THE FIREPLACE AND CHIMNEY: The masonry fireplace and chimney should be inspected prior to installation, to determine that they are free from cracks, loose mortar, creosote deposits, blockage, or other signs of deterioration. If evidence of deterioration is noted, the fireplace or chimney should be ... - Page 29 2000 Insert Installation and Operation Manual 3. CHIMNEY CAPS: Mesh type chimney caps must have provision for regular cleaning, or the mesh should be removed to eliminate the potential of plugging. 4. ADJACENT COMBUSTIBLES: The fireplace should be inspected to make sure that there is adequate clearance to combustibles, both exposed combustibles to the top, side, and front as well as concealed ...
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Page 30: Safety Information
FOR USE WITH SOLID FUEL. DO NOT REMOVE BRICKS OR MORTAR FROM THE EXISTING FIREPLACE WHEN INSTALLING THE INSERT. 7.2 REGULATIONS COVERING INSERT INSTALLATION When installed and operated as described in these instructions, the Osburn 2000‐I wood insert is suitable for use in residential installations. The Osburn 2000‐I wood insert is not intended for installation in a bedroom. In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code ... -
Page 31: Clearances To Combustible Material
2000 Insert Installation and Operation Manual 8 CLEARANCES TO COMBUSTIBLE MATERIAL The clearances shown in this section have been determined by test according to procedures set out in safety standards ULC S628 (Canada), UL1482 (U.S.A.) and UL737 (U.S.A.). When the insert is installed so that its surfaces are at or beyond the minimum clearances specified, combustible surfaces will not overheat under normal and even abnormal operating conditions. No part of the insert may be located closer to combustibles than the minimum clearance figures given. 8.1 LOCATION OF THE CERTIFICATION LABEL Since the information given on the certification label attached to the appliance always overrides the information published in any other media (owner’s manual, catalogues, flyers, magazines ... -
Page 32: Compliance Of A Combustible Mantel Shelf
2000 Insert Installation and Operation Manual 8.3 COMPLIANCE OF A COMBUSTIBLE MANTEL SHELF To ensure compliance of an existing mantel shelf or to install a combustible mantel shelf, refer to table and figure below. For example, a mantel shelf with a 8’’ depth (203 mm) ((X) value) must be installed at least 22" (559 mm) ((I) value) above the top of the insert (see figure below). Different mantel shelf dimensions are listed in the following table. However, no combustible mantel shelf can be installed at less than 22" (559 mm) above the top of the insert. If the depth of the mantel shelf is not listed in the table below, add 14" (356 mm) to the depth of your mantel shelf to obtain the safe positioning of your mantel shelf. For example, for a 9" (229 mm) mantel shelf, the safe positioning would be 23" (584 mm) above the top of the insert (14" (356 mm) + 9" (229 mm)). MANTEL SHELF MAXIMUM MANTEL CLEARANCES SHELF DIMENSION (X) (I) 8" / 203 mm 22" (559 mm) 10" / 254 mm 24" (610 mm) 12" / 305mm 26" (660 mm) Note that you can reduce the mantel shelf clearance with the use of a heat shield, sold separately. See Appendix 5: Heat Shield Installation (AC01317) for ... -
Page 33: Positioning The Unit
2000 Insert Installation and Operation Manual 8.4 POSITIONING THE UNIT It is necessary to have a floor protection made of non‐combustible materials that meets the measurements specified in table FLOOR PROTECTION (see Section 8.5. To determine the need to add floor protection (D) beyond the hearth extension, you must do the following calculation using the data in Table Data for floor protection calculation of this section: D = B ‐ (A ‐ C). If the value (D) is negative or zero, you do not have to add more floor protection in front of the unit, because the masonry fireplace hearth extension is large enough. If the value (D) is positive, you will need floor protection in front of the hearth extension at least equivalent to the result (D). Here is a sample calculation to determine the need to add a non‐combustible materials floor ... - Page 34 2000 Insert Installation and Operation Manual If the extension of the masonry hearth is raised at least 4" from the floor protection, a non‐ combustible material without an R factor is sufficient. If non‐combustible material floor protection needs to be added in front of and level with the hearth extension of the masonry fireplace, an R factor equal to or greater than 2.00 is required. ...
- Page 35 2000 Insert Installation and Operation Manual There are two ways to calculate the R factor of the floor protection. First, by adding the R‐values of materials used, or by the conversion if the K factor and thickness of the floor protection are given. To calculate the total R factor from R factors of the materials used, simply add the R‐values of materials. If the result is equal to or greater than the R‐value requirements, the combination is acceptable. To know the R‐values of some selected materials, see table Thermal Characteristics of Common Floor Protection Materials. ...
- Page 36 2000 Insert Installation and Operation Manual Thermal Characteristics of Common Floor Protection Materials* MATERIAL CONDUCTIVITY (k) RESISTANCE (R) PER INCH PER INCH THICKNESS ® Micore 160 0.39 2.54 ® Micore 300 0.49 2.06 ® Durock 1.92 0.52 ® Hardibacker 1.95 0.51 ® Hardibacker 500 2.3 0.44 ® Wonderboard 3.23 0.31 Cement mortar 5.00 ...
- Page 37 2000 Insert Installation and Operation Manual When installed as an extended insert, the front edge of the air jacket will be installed flush with the fireplace facing. Otherwise the unit can be moved back as much as 2 1/4" (57 mm) or any position in between. The position chosen will depend on your own preference for most installations, your current configuration, the compliance with the preceding installation instructions and compliance with the building code requirements. To determine the minimum and maximum projection of the insert, refer to table Data for Floor Protection Calculation. Data for Floor Protection Calculation MAXIMUM B AIR A C D E EXTENDED ...
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Page 38: Minimum Masonry Opening, Clearances To Combustibles, And Floor Protector
2000 Insert Installation and Operation Manual 8.5 MINIMUM MASONRY OPENING, CLEARANCES TO COMBUSTIBLES, AND FLOOR PROTECTOR 38 _ _____________________________________________________________________________ ... - Page 39 2000 Insert Installation and Operation Manual CLEARANCES MINIMUM MASONRY OPENING F 16" (406 mm) G 12" (305 mm) J 23 3/8 " (594 mm) H 20" (508 mm) K 28 7/8 " (733 mm)** I 22" (559 mm)* L 15 3/4 " (400 mm) MAXIMUM THICKNESS O 12" (305 mm) P 1" (25 mm) FLOOR PROTECTION CANADA USA B 18’’ (457 mm) – Note1 16’’ (406 mm) – Note 1 M 8’’ (203 mm) ...
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Page 40: The Venting System
2000 Insert Installation and Operation Manual 9 THE VENTING SYSTEM 9.1 GENERAL The venting system, made up of the chimney and the liner inside the chimney, acts as the engine that drives your wood heating system. Even the best insert will not function safely and efficiently as intended if it is not connected to a suitable chimney and liner system. The heat in the flue gases that pass from the insert into the chimney is not waste heat. This heat is what the chimney uses to make the draft that draws in combustion air, keeps smoke inside the insert and safely vents exhaust to outside. You can think of heat in the flue gas as the fuel the ... -
Page 41: Liner Installation
2000 Insert Installation and Operation Manual application is verified and authorized by a qualified installer. Otherwise, the diameter of the flue should be 6 inches. The reduction of liner diameter to less than 6” should only be done if the total height of the masonry chimney is greater than 20 feet. 9.4 LINER INSTALLATION We recommend the use of a chimney liner (rigid or flexible) to ensure satisfactory performance. To ensure an optimal draft, we also strongly recommend adding a minimum of 12” rigid liner between the top of the masonry chimney and the rain cap. In all cases, liners should be installed in accordance with the liner manufacturer’s instructions, including instructions for extension above the masonry. Use Listed Chimney Liners – UL 1777, CAN/ULC S635. In order to connect the insert to the liner, refer to Section 9.5 Chimney liner installation. ... -
Page 42: Chimney Liner Installation
2000 Insert Installation and Operation Manual 9.5 CHIMNEY LINER INSTALLATION The preferred methods for installing the chimney liner are found in Section 9.5.1. Use a liner offset adapter (Section 9.5.2) only as a last resort. 9.5.1 IF THE CHIMNEY LINER DOES ALIGN WITH THE INSERT’S FLUE OUTLET, YOU HAVE TWO OPTIONS A) Install the chimney liner starter adapter, provided with the chimney liner. Follow the chimney liner starter adapter manufacturer's instructions. In order to connect the chimney liner starter adapter to the flue outlet, you can install the brackets with the screws that are in the owner’s manual kit. Using a powered driver, secure the three brackets with the three screws provided (30131) ... -
Page 43: If The Chimney Liner Does Not Align With The Insert's Flue Outlet
2000 Insert Installation and Operation Manual B) Your dealer may offer a liner fastening system (AC02006), sold separately. Follow the installation instructions provided with the liner fastening system. 9.5.2 IF THE CHIMNEY LINER DOES NOT ALIGN WITH THE INSERT’S FLUE OUTLET You can install a liner offset adapter (AC01370), which is sold separately. Please note that an offset adaptor reduces the free flow of exhaust gases and may result in smoke roll‐out from the insert when it’s door is opened for loading. Only use an offset adaptor if a) there is no other alternative and b) if the total height of the fireplace and chimney is at least 20 feet. If you must install a liner offset adapter, secure the three brackets with the three ... -
Page 44: Minimum Chimney Height
2000 Insert Installation and Operation Manual 9.6 MINIMUM CHIMNEY HEIGHT The top of the chimney should be tall enough to be above the air turbulence caused when wind blows against the house and its roof. The chimney must extend at least 1 m (3 ft.) above the highest point of contact with the roof, and at least 60 cm (2 ft.) higher than any roof line or obstacle within a horizontal distance of 3 m (10 ft.). 9.7 THE RELATIONSHIP BETWEEN THE CHIMNEY AND THE HOUSE Because the venting system is the engine that drives the wood heating system, it must have the right characteristics. The signs of bad system design are cold backdrafting when there is no fire in ... -
Page 45: Supply Of Combustion Air
2000 Insert Installation and Operation Manual 9.8 SUPPLY OF COMBUSTION AIR In Canada, wood inserts are not required to have a supply of combustion air from outdoors because research has shown that these supplies do not give protection against house depressurization and may fail to supply combustion air during windy weather. However, to protect against the risk of smoke spillage due to house depressurization, a carbon monoxide (CO) ... -
Page 46: Appendix 1: Blower Installation
2000 Insert Installation and Operation Manual APPENDIX 1: BLOWER INSTALLATION First of all, attach the fan assembly to the insert by sliding the downward rear tabs into the narrow slots located on each side below the loading door. (Refer to drawing) To assemble the ash lip, open wide the loading door to allow enough space in order to push it down into the clips located below the loading door opening. Close the door when finished. 46 _ _____________________________________________________________________________ ... -
Page 47: Appendix 2: Installing The Door Overlay
2000 Insert Installation and Operation Manual APPENDIX 2: INSTALLING THE DOOR OVERLAY In order to complete the assembly of your Osburn 2000‐I wood insert, you need to install the door overlay (A). See figure below for installation instructions: 1‐ Remove the wooden handle which is secured by a Philips type screw and a washer. 2‐ Position the overlay on the door frame and secure it in place from behind using the 4 screws (B). 3‐ Once the overlay is installed, put back the wooden handle, the washer and screw in place. Note: It is not necessary to remove the glass to install the overlay. _ _____________________________________________________________________________ 4 7 ... -
Page 48: Appendix 3: Installing The Adapter For Fresh Air Kit (Ac01298)
2000 Insert Installation and Operation Manual APPENDIX 3: INSTALLING THE ADAPTER FOR FRESH AIR KIT (AC01298) 1‐ Open the rectangular outlet (A) on the side of the unit by gently removing the material held in place by micro joints. Use pliers. Note : The fresh air intake may be installed on the right or left end side of the unit. 2‐ Install the fresh air intake (B) adapter with four (4) screws (C). 48 _ _____________________________________________________________________________ ... - Page 49 2000 Insert Installation and Operation Manual Secure the flexible pipe (E) (non‐supplied part #AC02090) to the adapter (B) using one of the pipe clamps (D). Secure the other end of the pipe to the outside wall termination (F) using the other pipe clamp (D). The outside wall termination (F) must be installed outside of your home. _ _____________________________________________________________________________ 4 9 ...
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Page 50: Appendix 4: Faceplate Installation
2000 Insert Installation and Operation Manual APPENDIX 4: FACEPLATE INSTALLATION Remove the faceplate panels from their box and follow the installation instructions below: 1. Place the faceplate panels with the finished side down on a flat, soft, non‐abrasive surface. 2. Assemble the faceplate trim, attaching the mitered corners with the corner brackets. 3. Line up the holes of the side and top panels and secure with the six (6) screws, washers and nuts. 4. Slide the assembled trim over the edges of the faceplate. 5. Secure trim to faceplate using eight (8) "U" shaped clips 6. To complete the installation, screw in place the faceplate (A) on the faceplate extension with the screw (B) provided (see detail A). 50 _ _____________________________________________________________________________ ... -
Page 51: Appendix 5: Heat Shield Installation (Ac01317)
2000 Insert Installation and Operation Manual APPENDIX 5: HEAT SHIELD INSTALLATION (AC01317) When a heat shield is installed, you can reduce the clearances to the mantle shelf and the top surround as followed. (Refer to Section 8.3 for additional details) TOP SURROUND MAXIMUM MANTEL MANTEL SHELF CLEARANCES (H) SHELF DIMENSION (X) CLEARANCES (I) 11" (279 mm) 8" / 203 mm 12" (305 mm) _ _____________________________________________________________________________ 5 1 ... - Page 52 2000 Insert Installation and Operation Manual Install the heat shield on the faceplate (assembled with the faceplate extension) using 3 self‐ drilling screws included in the kit. The heat shield should be pointing upwards. Once the heat shield is positioned, install the faceplate on the insert. 52 _ _____________________________________________________________________________ ...
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Page 53: Appendix 6: Installing The Fire Screen (Ac01315)
2000 Insert Installation and Operation Manual APPENDIX 6: INSTALLING THE FIRE SCREEN (AC01315) Open the door. Hold the fire screen by the two handles and bring it close to the door opening. Lean the upper part of the fire screen against the top door opening making sure to insert the top fire screen brackets behind the primary air deflector as in (Detail A). Lift the fire screen upwards and push the ... -
Page 54: And Baffle
2000 Insert Installation and Operation Manual APPENDIX 7: FIREBRICK LAYOUT AND INSTALLATION OF SECONDARY AIR TUBES AND BAFFLE 1‐ Starting with the rear tube, lean and insert the right end of the secondary air tube into the rear right channel hole. Then lift and insert the left end of the tube into the rear left channel. 2‐ Align the notch in the left end of the tube with the key of the left air channel hole. ... - Page 55 2000 Insert Installation and Operation Manual Note that secondary air tubes (B) can be replaced without removing the baffle board (A). Important Notes: The air tubes are identified for placement as follows: Model Type of tube Osburn 2000 Front ► 30 holes of 0.147" Middle front ► 30 holes of 0.136’’ Middle rear ► 20 holes of 0.128’’ Rear ► 15 holes of 0.128’’ _ _____________________________________________________________________________ 5 5 ...
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Page 56: Appendix 8: Removal Instructions
2000 Insert Installation and Operation Manual APPENDIX 8: REMOVAL INSTRUCTIONS For the purpose of inspecting the insert itself or the fireplace, your insert may need to be removed. To remove your insert follow these instructions: Unscrew the faceplate fastener (B) holding the faceplate (D) to the faceplate extension (C). Remove faceplate (D) by pulling on it. Remove faceplate extension (C). Unclip the blower assembly (E). Remove the three screws securing the pipe connector (A). Unscrew the bolts securing the insert to the floor on each side of the unit (F). ... -
Page 57: Appendix 9: Exploded Diagram And Parts List
2000 Insert Installation and Operation Manual APPENDIX 9: EXPLODED DIAGRAM AND PARTS LIST _ _____________________________________________________________________________ 5 7 ... - Page 58 6 30124 SCREW #8 ‐ 32 X 5/16'' TRUSS QUADREX ZINC 9 7 30025 1/4‐20 X 1/2" PAN QUAD BLACK SCREW 1 8 30185 17/64" "AA" TYPE WASHER 1 9 30742 DRILLED BLACK WOODEN DOOR HANDLE 1 10 SE24124‐01 CAST IRON DOOR WITH HANDLE AND GASKET OSBURN 2000 1 11 AC09198 HANDLE AND LATCH KIT XTD 1.9 OLD 1 12 AC09185 DOOR LATCH KIT 1 13 AC06200 BLACK GASKET AND SILICONE KIT 1/4'' X 1/2'' X11' 1 14 30101 SPRING TENSION PIN 5/32" DIA X 1 1/2" LONG 1 15 SE53597 REPLACEMENT GLASS WITH GASKET 10 9/16" X 18" 1 ...
- Page 59 2000 Insert Installation and Operation Manual # Item Description QtY 33 44087 RHEOSTAT NUT 1 34 44080 RHEOSTAT WITH NUT 1 35 44046 THERMODISC F110‐20F 1 36 44089 DOUBLE CAGE BLOWER 120CFM 115V 1 37 AC01298 FRESH AIR KIT ‐5" DIAMETER 1 38 PL53642 RIGHT DECORATIVE PANEL OSBURN 2000 INSERT 1 39 30337 SQUARE HEAD SET SCREW 1/2‐13 X 1‐3/4" 2 40 PL34052 LINER FIXATION BRACKET 3 41 PL53869 ...
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Page 60: Osburn Limited Lifetime Warranty
*Pictures required Shall your unit or a components be defective, contact immediately your OSBURN dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: Your name, address and telephone number; Serial number and model name as indicated on the nameplate fixed to the back of your unit; Bill of sale and dealer’s name; Nature of the defect and any relevant information. Before shipping your unit or defective component to our plant, you must obtain from your OSBURN dealer an Authorization Number. Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender. 60 _ _____________________________________________________________________________ ...
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