Osburn 2000 Installation And Operation Manual
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Osburn 2000 Installation And Operation Manual

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Download this manual See also: Owner's Manual, Operation & Installation Manual
INSTALLATION AND OPERATION MANUAL
OSBURN 2000
(OB02010 model)
250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3
After-sale service: 418-908-8002
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
Printed in Canada
www.osburn-mfg.com
Stove Builder International Inc.
READ AND KEEP THIS MANUAL FOR REFERENCE
PROTECTION AGENCY PHASE
II CERTIFIED WOOD STOVE
ULC S627, UL 737 and UL 1482
E-mail: tech@sbi-international.com
US ENVIRONMENTAL
Safety tested according to
Standards by
an accredited laboratory
28-04-2016
45553A

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  • Page 1 INSTALLATION AND OPERATION MANUAL OSBURN 2000 (OB02010 model) US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD STOVE Safety tested according to ULC S627, UL 737 and UL 1482 Standards by an accredited laboratory www.osburn-mfg.com Stove Builder International Inc. 250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3 After-sale service: 418-908-8002 E-mail: tech@sbi-international.com...
  • Page 2 Osburn 2000 Installation and Operation Manual THANK YOU FOR CHOOSING THIS OSBURN WOOD STOVE As one of North America’s largest and most respected wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.

  • Page 3: Table Of Contents

    Table of content PART A - OPERATION AND MAINTENANCE ................. 5 Safety Information ......................5 Summary of Operation and Maintenance Cautions and Warnings ..............5 General Information on Osburn 2000 (OB02010) ..............6 Appliance performance ..........................6 General Features ............................... 7 Zone Heating and How to Make it Work for You ....................
  • Page 4 Osburn 2000 Installation and Operation Manual 5.1.4 Replacing the Glass Gasket and/or the Glass ..................... 25 5.1.5 Cleaning and Painting the Stove ......................... 26 Chimney and Chimney Connector Maintenance .................... 26 5.2.1 Why Chimney Cleaning is Necessary ......................26 5.2.2 How Often Should You Clean the Chimney? ....................

  • Page 5: Part A - Operation And Maintenance

    Osburn 2000 Installation and Operation Manual PART A - OPERATION AND MAINTENANCE Please see Part B for installation instructions. 1 SAFETY INFORMATION 1.1 SUMMARY OF OPERATION AND MAINTENANCE CAUTIONS AND WARNINGS HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT •...

  • Page 6: General Information On Osburn 2000 (Ob02010)

    Osburn 2000 Installation and Operation Manual GENERAL INFORMATION ON OSBURN 2000 (OB02010) 2.1 APPLIANCE PERFORMANCE Fuel type Dry cordwood Recommended heating area 500 to 2,100 ft (47 to 195 m Firebox volume 2.4 ft (0.068 m Maximum burn time Maximum heat output (dry cordwood) 75,000 BTU/h (22.0 kW)

  • Page 7: General Features

    Osburn 2000 Installation and Operation Manual 2.2 GENERAL FEATURES Maximum log length 20 in (508 mm) east-west* Flue outlet diameter 6 in (152 mm) Recommended connector pipe diameter 6 in (152 mm) Type of chimney CAN/ULC S629, UL 103 HT (2100 °F)
  • Page 8 Osburn 2000 Installation and Operation Manual 8 _______________________________________________________________________________...
  • Page 9 Osburn 2000 Installation and Operation Manual _______________________________________________________________________________ 9...

  • Page 10: Zone Heating And How To Make It Work For You

    2.3 ZONE HEATING AND HOW TO MAKE IT WORK FOR YOU Your new Osburn 2000 wood stove is a space heater, which means it is intended to heat the area it is installed in, as well as spaces that connect to that area, although to a lower temperature. This is called zone heating and it is an increasingly popular way to heat homes or spaces within homes.

  • Page 11: The Sbi Commitment To You And The Environment

    Osburn 2000 Installation and Operation Manual 2.5 THE SBI COMMITMENT TO YOU AND THE ENVIRONMENT The SBI team are committed to protecting the environment, so we do everything we can to use only materials in our products that will have no lasting negative impact on the environment.

  • Page 12: Fuel

    Osburn 2000 Installation and Operation Manual 3 FUEL 3.1 MATERIALS THAT SHOULD NOT BE BURNED GARBAGE OF ANY KIND, • COAL OR CHARCOAL, • • TREATED, PAINTED OR COATED WOOD, PLYWOOD OR PARTICLE BOARD, • • FINE PAPER, COLORED PAPER OR CARDBOARD, •...

  • Page 13: Log Length

    Osburn 2000 Installation and Operation Manual 3.2.3 LOG LENGTH Logs should be cut about 1” (25 mm) shorter than the firebox so they fit in easily. Pieces that are even slightly too long make loading the stove very difficult. The most common standard length of firewood is 16”...

  • Page 14: How To Dry Firewood

    Osburn 2000 Installation and Operation Manual 3.2.5 HOW TO DRY FIREWOOD Firewood that is not dry enough to burn is the cause of most complaints about wood stoves. The complaints usually involve a lack of heat and dirty door glass.

  • Page 15: Judging Firewood Moisture Content

    Osburn 2000 Installation and Operation Manual tallation and Operation Manual 3.2.6 JUDGING FIREWOOD MOI JUDGING FIREWOOD MOISTURE CONTENT You can find out if some firewood is dry enough to bu You can find out if some firewood is dry enough to burn by using these guidelines: rn by using these guidelines: •...

  • Page 16: Operating Your Stove

    Osburn 2000 Installation and Operation Manual 4 OPERATING YOUR STOVE 4.1 THE USE OF A FIRE SCREEN. This stove has been tested for use with an open door in conjunction with a fire screen (AC01315, sold separately). Make sure the fire screen is properly secured on the stove to avoid any risk of fire.

  • Page 17: Conventional Fire Starting

    Osburn 2000 Installation and Operation Manual 4.3.1 CONVENTIONAL FIRE STARTING The conventional way to build a wood fire is to bunch up 5 to 10 sheets of plain newspaper and place them in the firebox. Next, place 10 or so pieces of fine kindling on the newspaper.

  • Page 18: Two Parallel Logs

    Osburn 2000 Installation and Operation Manual 4.3.3 TWO PARALLEL LOGS Place two spit logs in the firebox. Place a few sheets of twisted newspaper between the logs. Now place some fine kindling across the two logs and some larger kindling across those, log cabin style.

  • Page 19: Ash Removal

    Osburn 2000 Installation and Operation Manual 4.4.2 ASH REMOVAL Ash should be removed from the firebox every two or three days of full time heating. Do not let the ash build up in the firebox because it will interfere with proper fire management.

  • Page 20: Firing Each New Load Hot

    Osburn 2000 Installation and Operation Manual 4.4.4 FIRING EACH NEW LOAD HOT Place the new load of wood on and behind the charcoal, and not too close to the glass. Close the door and open the air control fully. Leave the air control fully open until the firebox is full of flames, the wood has charred to black and its edges are glowing red.

  • Page 21: Building Different Fires For Different Needs

    Osburn 2000 Installation and Operation Manual 4.4.6 BUILDING DIFFERENT FIRES FOR DIFFERENT NEEDS Using the air control is not the only way to match the stove’s heat output to the heat demand. Your house will need far less heat in October than in January to be kept at a comfortable temperature.
  • Page 22 Osburn 2000 Installation and Operation Manual 4.4.6.4 Maximum Burn Cycle Times The burn cycle time is the period between loading wood on a coal bed and the consumption of that wood back to a coal bed of the same size. The flaming phase of the fire lasts for roughly the first half of the burn cycle and the second half is the coal bed phase during which there is little or no flame.

  • Page 23: Maintaining Your Wood Heating System

    Osburn 2000 Installation and Operation Manual 5 MAINTAINING YOUR WOOD HEATING SYSTEM 5.1 STOVE MAINTENANCE Your new stove will give many years of reliable service if you use and maintain it correctly. Some of the internal components of the firebox, such as firebricks, baffles and air tubes, will wear over time under intense heat.

  • Page 24: Door Adjustment

    Osburn 2000 Installation and Operation Manual 5.1.2 DOOR ADJUSTMENT In order for your stove to burn at its best efficiency, the door must provide a perfect seal with the firebox. Therefore, the gasket should be inspected periodically making sure to obtain an air tight fit.

  • Page 25: Replacing The Glass Gasket And/Or The Glass

    Osburn 2000 Installation and Operation Manual 5.1.4 REPLACING THE GLASS GASKET AND/OR THE GLASS It is a good idea to replace the glass gasket when the door gasket is replaced. The gasket is flat, adhesive-backed, woven fibreglass. Remove the glass retaining screws and clips. Lift out the glass and pull off the old gasket.

  • Page 26: Cleaning And Painting The Stove

    Osburn 2000 Installation and Operation Manual 5.1.5 CLEANING AND PAINTING THE STOVE Do not attempt to clean or paint the stove when the unit is hot. Painted surfaces can be wiped down with a damp cloth. Plated surfaces may be scratched by abrasive cleaners. To maintain the finish at its original brilliance, use only a damp soft cloth to clean plated surfaces.

  • Page 27: Cleaning The Chimney

    Osburn 2000 Installation and Operation Manual 5.2.3 CLEANING THE CHIMNEY Chimney cleaning can be a difficult and dangerous job. don’t have experience cleaning chimneys, you might want to hire a professional chimney sweep to clean and inspect the system for the first time.

  • Page 28: Part B - Installation

    When installed and operated as described in these instructions, the Osburn 2000 wood stove is suitable for use as a freestanding heater in residential installations. The Osburn 2000 wood stove is not intended for installation in a sleeping room of a mobile home.

  • Page 29: Clearances To Combustible Material

    Osburn 2000 Installation and Operation Manual 7 CLEARANCES TO COMBUSTIBLE MATERIAL The clearances shown in this section have been determined by test according to procedures set out in safety standards ULC S627 (Canada), UL1482 (U.S.A.) and UL737 (U.S.A.). When the stove is installed so that its surfaces are at or beyond the minimum clearances specified, combustible surfaces will not overheat under normal and even abnormal operating conditions.

  • Page 30: Clearances To Walls And Ceiling

    Osburn 2000 Installation and Operation Manual 7.2 CLEARANCES TO WALLS AND CEILING The clearances to combustible walls may be slightly different in Canada and the U.S.A. and may also differ depending on whether you use single or double wall flue pipe. Please be sure to choose the correct clearance for your location and type of flue pipe.
  • Page 31 Osburn 2000 Installation and Operation Manual Clearances with ceiling (L) lowered to 76" (193 cm) APPLIANCE CLEARANCES APPLIANCE CLEARANCES (INSTALLATION WITH SINGLE WALL (INSTALLATION WITH DOUBLE WALL PIPE CONNECTOR) PIPE CONNECTOR) CANADA CANADA 15" (381 mm)) 15" (381 mm)) 8" (203 mm) 8"...
  • Page 32 Osburn 2000 Installation and Operation Manual Clearances for mobile homes MOBILE HOME APPLIANCE CLEARANCES (INSTALLATION WITH DOUBLE WALL PIPE CONNECTOR) CANADA 14" (356 mm) 14" (356 mm) 19" (483 mm) 19" (483 mm) 13" (330 mm) 13" (330 mm) 48" (1220 mm) 48"...
  • Page 33 Osburn 2000 Installation and Operation Manual Clearances to combustible materials and floor protection ______________________________________________________________________________ 33...

  • Page 34: Floor Protector

    Osburn 2000 Installation and Operation Manual 7.3 FLOOR PROTECTOR If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure Clearances to combustible materials and floor protection (see the dotted line area).

  • Page 35: Reducing Wall And Ceiling Clearances Safely

    Osburn 2000 Installation and Operation Manual 7.4 REDUCING WALL AND CEILING CLEARANCES SAFELY It is often desirable to reduce the minimum installation clearances by placing the stove closer to walls so the installation takes up less floor space. You can safely reduce...
  • Page 36 Osburn 2000 Installation and Operation Manual Clearances for shield construction 36 ______________________________________________________________________________...

  • Page 37: Table Of Clearance Reduction Percentages

    Osburn 2000 Installation and Operation Manual 7.4.2 TABLE OF CLEARANCE REDUCTION PERCENTAGES Clearances may be reduced by these percentages Sides Top % Type of shield and rear % (ceiling) Can/USA Can/USA min. min. Sheet metal, a minimum of 24 gauge (0.61 mm) in thickness , spaced out at...

  • Page 38: The Venting System

    Osburn 2000 Installation and Operation Manual Osburn 2000 Installation and Operation Manual 8 THE VENTING SYSTEM THE VENTING SYSTEM 8.1 GENERAL The venting system, made up of the chimney and the connecting pipe between the stove and the The venting system, made up of the chimney and the connecting pipe between the stove and the The venting system, made up of the chimney and the connecting pipe between the stove and the chimney, acts as the engine that drives your wood heating system.

  • Page 39: Factory-Built Metal Chimneys In Mobile Homes

    Osburn 2000 Installation and Operation Manual tallation and Operation Manual 8.2.2 FACTORY-BUILT METAL CHIMNEYS BUILT METAL CHIMNEYS IN MOBILE HOMES For use in a mobile home, this stove is to stove is to be connected to a 6” in diameter...

  • Page 40: Minimum Chimney Height

    Osburn 2000 Installation and Operation Manual 8.3 MINIMUM CHIMNEY HEIGHT The top of the chimney should be tall enough above turbulence caused when wind blows against the house and its roof. The chimney must extend at least 1 m (3 ft.) above the highest point of...

  • Page 41: Why The Chimney Should Penetrate The Highest Heated Space

    Osburn 2000 Installation and Operation Manual tallation and Operation Manual Good System Design Good System Design Inferior System Design Inferior System Design Inside chimneys are preferred because even when Inside chimneys are preferred because even when Outside chimneys are a problem because...

  • Page 42: Supply Of Combustion Air

    Only a wood stove certified and labelled as ‘mobile home approved’ may be installed in a mobile home. This Osburn 2000 stove is ‘mobile home approved’. Wood stoves installed in mobile homes must have a ducted supply of combustion air from outdoors. This air supply should be routed down through the house floor into the vented crawl space under the mobile home.

  • Page 43: Installing The Chimney Connector

    Osburn 2000 Installation and Operation Manual 8.6 INSTALLING THE CHIMNEY CONNECTOR The chimney connector is the single or double wall pipe installed between the stove flue collar and the chimney breech. Single wall pipe components are available from most hardware and building supply stores.
  • Page 44 Osburn 2000 Installation and Operation Manual Osburn 2000 Installation and Operation Manual Use 45 degree elbows where possible, instead of 90 degree elbows. Use 45 degree elbows where possible, instead of 90 degree elbows. Use 45 degree elbows where possible, instead of 90 degree elbows.
  • Page 45 Osburn 2000 Installation and Operation Manual The rules below are based on those found in the CSA B365 installation code. Please carefully follow these installation instruction rules, or those enforced where you live. Maximum overall length of straight pipe: 3 m (10 ft.) including elbows.

  • Page 46: Appendix 1: Installing The Optional Legs Or Pedestal

    Osburn 2000 Installation and Operation Manual APPENDIX 1: INSTALLING THE OPTIONAL LEGS OR PEDESTAL LEGS ASSEMBLY In order to install the legs on your Osburn 2000 wood stove, follow these steps: 1- Remove the door, the firebricks and the cast iron ash plug from the stove.
  • Page 47 Osburn 2000 Installation and Operation Manual 3- Secure the legs (A) to the legs supports (B) using two screws already installed on the legs supports. There are two screws per leg. Use the washers (C) and nuts (D) supplied with the leg assembly.
  • Page 48 Osburn 2000 Installation and Operation Manual PEDESTAL ASSEMBLY In order to install the pedestal on your Osburn 2000 wood stove, follow these steps: 1- Remove the door, the firebricks and the cast iron ash plug from the stove. 2- Put the stove on its back.
  • Page 49 Osburn 2000 Installation and Operation Manual 3- Secure the pedestal to the stove using the 4 screws already installed, with the nuts and washers kept from step 2. There are 4 places where the pedestal should be secured. 4- Put the stove on its pedestal and...

  • Page 50: Appendix 2: Installing The Optional Door Overlay

    APPENDIX 2: INSTALLING THE OPTIONAL DOOR OVERLAY Your Osburn 2000 wood stove must be equipped with a door overlay (A). In order to install it, secure it to the door using 4 screws (B) (screws #8 – 32 x 5/8’’ pan quadrex, supplied with the owner’s manual) as shown below.

  • Page 51: Appendix 3: Installing The Decorative Panels

    Osburn 2000 Installation and Operation Manual APPENDIX 3: INSTALLING THE DECORATIVE PANELS 1. Start by fixing the front part of the decorative panel in the two clips welded on the sides of the fire box. 2. Then, fix the back of the decorative side with two screws and washers supplied. Line up the decorative sides parallel to the side of the appliance.

  • Page 52: Appendix 4: Installing The Optional Fresh Air Intake Kit (Ac01316 / Ac01336)

    Osburn 2000 Installation and Operation Manual APPENDIX 4: INSTALLING THE OPTIONAL FRESH AIR INTAKE KIT (AC01316 / AC01336) This mobile home approved stove requires installation of a fresh air intake kit (A) and an insulated fresh air intake pipe (B), sold separately.
  • Page 53 Osburn 2000 Installation and Operation Manual INSTALLATION WITH PEDESTAL (AC01336) Note: If using a wood stove on a pedestal, refer to AC01336 manual for further information. ______________________________________________________________________________ 53...

  • Page 54: Appendix 5: Installing The Optional Fire Screen (Ac01315)

    Osburn 2000 Installation and Operation Manual APPENDIX 5: INSTALLING THE OPTIONAL FIRE SCREEN (AC01315) Open the door. Hold the fire screen by the two handles and bring it close to the door opening. Lean the upper part of the fire screen against...

  • Page 55: Appendix 6: Installation And Use Of The Blower, And Use Of The Optional Thermodisc

    OPTIONAL THERMODISC Your Osburn 2000 comes with a blower. The blower assembly is the same for the version on pedestal and for the version on legs. All you need to do is secure the blower to the back of the stove using 4 screws (screws #10 x ½’’...
  • Page 56 Osburn 2000 Installation and Operation Manual When using the optional blower, allow the stove to reach operating temperature (approximately one hour), before turning it on. The increased airflow from the blower cools the firebox and could affect the start-up combustion efficiency if the blower is turned on too early. You can also install a thermodisc to enable the blower to start or stop automatically when the stove is hot or too cold.

  • Page 57: Appendix 7: Installation Of Secondary Air Tubes And Baffle

    Osburn 2000 Installation and Operation Manual APPENDIX 7: INSTALLATION OF SECONDARY AIR TUBES AND BAFFLE 1- Starting with the rear tube, lean and insert the right end of the secondary air tube into the rear right channel hole. Then lift and insert the left end of the tube into the rear left channel.
  • Page 58 Osburn 2000 Installation and Operation Manual Secondary air tubes (B) can be replaced without removing the baffle board (A). Important Notes: The air tubes are identified for placement as follows: Model Type of tube Front ► 30 holes of 0.147"...

  • Page 59: Appendix 8: Exploded Diagram And Parts List

    Osburn 2000 Installation and Operation Manual APPENDIX 8: EXPLODED DIAGRAM AND PARTS LIST ______________________________________________________________________________ 59...
  • Page 60 Osburn 2000 Installation and Operation Manual IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your stove, please provide the model number and the serial number. We reserve the right to change parts due to technology upgrade or availability. Contact an authorized dealer to obtain any of these parts.
  • Page 61 Osburn 2000 Installation and Operation Manual Item Description SE53537 ASH DRAWER PEDESTAL VERSION 30108 MECHANICAL SCREW M4 X 8MM PAN PHILLIPS ZINC 28062 BLACK DRAWER HANDLE 3 25/32" AC01316 FRESH AIR INTAKE KIT (LEGS VERSION) AC01336 FRESH AIR INTAKE KIT (PEDESTAL VERSION)

  • Page 62: Osburn Limited Lifetime Warranty

    Labour cost and repair work to the account of the manufacturer are based on a predetermined rate schedule and must not exceed the wholesale price of the replacement part. Shall your unit or a components be defective, contact immediately your OSBURN dealer. To accelerate processing of your warranty claim, make sure to have on hand the following information when calling: •...

This manual is also suitable for:

Ob02010

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