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Osburn 2200 Owner's Manual

Us environmental protection agency phase ii certified wood insert
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Download this manual See also: Operation & Installation Manual
Manufactured by : STOVE BUILDER INTERNATIONAL INC.
250, rue de Copenhague, Saint-Augustin-de-Desmaures (Quebec) G3A 2H3
READ AND KEEP THIS MANUAL FOR REFERENCE
This manual is available for free download on the manufacturer's web site. It is a 
copyrighted document. Re‐sale is strictly prohibited. The manufacturer may update 
this manual from time to time and cannot be responsible for problems, injuries, or 
damages arising out of the use of information contained in any manual obtained 
from unauthorized sources. 
Printed in Canada
OWNER`S MANUAL
2200 MODEL INSERT
Tel.: 418 878-3040
Fax: 418 878-3001
www.osburn-mfg.com
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOOD INSERT
Verified and/or tested following
ULC S628 and UL 1482 Standards by:
45056A
22-01-2013

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Summary of Contents for Osburn 2200

  • Page 1 OWNER`S MANUAL 2200 MODEL INSERT US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD INSERT Verified and/or tested following ULC S628 and UL 1482 Standards by: Manufactured by : STOVE BUILDER INTERNATIONAL INC. 250, rue de Copenhague, Saint-Augustin-de-Desmaures (Quebec) G3A 2H3 Tel.: 418 878-3040...

  • Page 2: Introduction

    To receive full warranty coverage, you will need to show evidence of the date you purchased your insert. Keep your sales invoice. We also recommend that you register your warranty online at http://www.osburn-mfg.com/warranty-registration.aspx Registering your warranty online will help us track rapidly the information we need on your insert.

  • Page 3: Table Of Contents

    4.4 Baffle Installation and Brick Notes ..................31   4.5 Secondary Air Tube Replacement ..................35   4.6 Fan Maintenance & Care ....................36       Section 5.0 Troubleshooting ..........................37     Section 6.0 Specifications ............................38   OSBURN LIMITED LIFETIME WARRANTY ....................39...

  • Page 5: Section 1.0 Pre-Installation Requirements

    Section 1.0 Pre-Installation Requirements Masonry & Zero Clearance Requirements The masonry fireplace must meet the minimum code requirements, or NFPA 211 or the equivalent for a safe installation. Contact your local Building Inspector for requirements in your area. An inspection of the fireplace should include the following: CONDITION OF THE FIREPLACE AND CHIMNEY: Examine the masonry fireplace and chimney prior to installation, to determine that they are free from cracks, loose mortar, creosote...

  • Page 6: Venting Requirements

    THE INSERT. 1.2 Venting Requirements The flue is a critical component to a satisfactory installation. Your Osburn insert will attain its best performance if installed with a chimney that generates its own draft. The minimum requirement of a flue will be the installation of a flue connector (the liner must conform to UL1777 chimney liners) from the insert into the first flue tile of the chimney (USA), see Figure 2.6a, or a continuous stainless steel liner (the...

  • Page 7: Section 2.0 Installation

    Floor protection to the front is to be measured from the fuel loading door opening. 5. Osburn recommends that you install a listed smoke detector or alarm in your home. Normal operation of the insert will have no effect on the detector or alarm.

  • Page 8: Installation Instructions

    2.2 Installation Instructions Inspect the fireplace according to the safety information and fireplace requirements and have it cleaned and/or upgraded if necessary. 2.3 Compliance of the masonry fireplace Where the masonry fireplace opening is 6 ft (0.56 m ) or larger, the hearth extension shall extend at least 20'' (508 mm) in front of the facing material and at least 12'' (305 mm) beyond each side of the fireplace opening.

  • Page 9: The Masonry Fireplace's Draft Control System

    2.4 The masonry fireplace's draft control system If the fireplace's draft control system gets in the way of the installation of the insert, you must either block it in the open position or remove it entirely. If you remove draft control system from the masonry hearth, you will need to install the metal plate (27009), supplied with the owner’s manual kit, indicating that the masonry hearth has been modified.
  • Page 10 In the case of a known K and thickness of alternative materials to be used in combination, convert all K values to R by dividing the thickness of each material by its K value. Add the R values of your proposed materials as shown in the previous example.
  • Page 11 Figure 2.5a Figure 2.5b Data for floor protection calculation Smaller Bigger or (Note 1) than 6 ft = to 6 ft INCHES 16" 20" 21 5/8" 5 1/4" 11 7/8" MILLIMETRES 508 mm 550 mm 133 mm 302 mm *Refers to masonry fireplace opening.

  • Page 12: Minimum Masonry Opening, Clearances To Combustibles, And Floor Protector

    2.6 Minimum masonry opening, clearances to combustibles, and floor protector...
  • Page 13 CLEARANCES MINIMUM MASONRY OPENING 17" (435 mm) 10" (255 mm) 22 5/8" (575 mm) 14" (360 mm) 26 1/4" (667 mm) 22" (560 mm) 17 3/8" (441 mm) FLOOR PROTECTOR CANADA 21 5/8" (549 mm) – Note 1 21 5/8" (549 mm) – Note 1 8"...

  • Page 14: Connector Installation

    2.7 Connector installation A masonry flue connector may provide acceptable performance (Figure 2.7a); however, we recommend the use of a chimney liner (rigid or flexible) to ensure satisfactory performance (Figure 2.7b). Slip connectors for continuous liners should also be installed. Use Listed Chimney Liners – UL1777, CAN/ULC-S635. Figure 2.7a Figure 2.7b ATTENTION INSTALLER: When positioning the unit in a fireplace opening prior to the flue...
  • Page 15 2.7.1 Chimney liner installation To install the chimney liner, the preferred methods are those found in Section 2.7.1.1. Use a liner offset adapter (Section 2.7.1.2) only as a last resort. 2.7.1.1 If the chimney liner does align with the insert’s flue outlet, you have two options: A) Install the chimney liner starter adapter, provided with the chimney liner.

  • Page 16: General Instructions For The Air Control Mechanism, The Faceplate And The Blower Assembly

    2.7.1.2 If the chimney liner does not align with the insert’s flue outlet: You can get a liner offset adapter (AC01370), sold separately. If you must install a liner offset adapter, using a powered driver, secure the three brackets with the three screws provided 30131 on top of the insert in the three holes in front of the flue outlet.
  • Page 17 2.8.2 Assembling the faceplate: 1. Place the faceplate panels, the finished side down on a flat, soft and nonabrasive surface. 2. Assemble the faceplate trim by setting the mitered corners using corner brackets. (See Figure 2.8.2a.) 3. Align the holes in the top with the ones in the right and left side panels and secure using the six (6) screws, washers and nuts.
  • Page 18 2.8.3 Installation of the faceplate and air control plate on the unit Step 1: Remove the screw securing the top decorative louver assembly using a powered-screwdriver as shown in the figure below. Discard the screw. Step 2: Remove the top decorative louver assembly as shown in the figure below.
  • Page 19 Step 3: Remove the door off its hinges by pulling it upwards as shown below. Step 4: Remove the bottom louver kit by lifting it slightly to release the assembly from the attachment bracket.
  • Page 20 Step 5: Insert the assembled air control mechanism, from the right hand side, in the track reserved for this purpose under the firebox. Step 6: Put the assembled faceplate on the appliance.
  • Page 21 Step 7: Secure the faceplate to the unit using 4 screws #10 x 3/8" provided in the faceplate kit. Make sure that the stem of the air control extension comes out of the slot made in the right pane of the faceplate and that it moves freely from left to right.
  • Page 22 Step 9: Put the door back on its hinges. Step 10: Put the top louver assembly back into place and secure using the fastener clips located on the set of louvers.
  • Page 23 Step 11: Install the handle on the stem of the air control extension and tighten the setscrew using a 1/16"Allen wrench.

  • Page 24: Section 3.0 Operation

    Misuse is not covered by warranty. Even though your Osburn has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimize the likelihood of smoke spillage or a back draft causing flame or smoke to spill into the room.

  • Page 25: Fuel

    3.2 Fuel Fuel for the insert must not be stored closer than the required clearances to combustibles and not in the space required for ash removal. Your Osburn insert is designed to burn . Do not burn coal, charcoal, or ORDWOOD trash in the unit.

  • Page 26: Simple Wood Moisture Test

    Decayed wood or low density wood has very little energy content or heating value, and will not burn satisfactorily for long periods of time. An example of the energy values of some common wood fuels is given in Table 3.1 For recommended wood sizes, refer to the specifications.

  • Page 27: Lighting A Fire

    3.4 Lighting A Fire Place enough crumpled balls of newspaper or other paper into the insert to cover the bottom of the firebox. Place small dry kindling on the crumpled paper. Place larger dry kindling on top of the small kindling. Open the draft control fully to the right (located on the right side of the faceplate, Figure 3.1) Light a fire at the bottom of the crumpled paper and close the door.

  • Page 28: Maintaining The Fire

    3.5 Maintaining The Fire Your Osburn insert will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.

  • Page 29: Fan Operation

    3.6 Fan Operation Allow the insert to reach operating temperature (approximately one hour), before turning on the fan, since increased airflow from the fan will remove heat and affect the start-up combustion efficiency. NSURE ONTACT URFACE NSERT REVENT LECTRICAL HOCK AMAGE ENEATH NSERT...

  • Page 30: Section 4.0 Maintenance

    Section 4.0 Maintenance 4.1 Care And Cleaning Clean the insert frequently so that soot, ash and creosote do not accumulate. Do not attempt to clean the insert, glass or door when the unit is hot. Special care must be taken with Gold surfaces in order to maintain the finish at its original brilliance.

  • Page 31: Baffle Installation And Brick Notes

    If creosote has accumulated, it should be removed to reduce the risk of chimney fire. Call a professional chimney sweep, or go to your local Osburn dealer and purchase a chimney brush, and have the chimney cleaned.
  • Page 32 Put them on the horizontal air duct (C) (see figure 3.4b). Afterwards, push them towards the bottom and sides so that they rest on the back of the firebox (D) and on the side air ducts. Install the baffle support/extension (H) ensuring that it fits between the front risers and hold it in place. Install the front secondary air tube as show in figure 3.4c ensuring air holes face forward.
  • Page 33 Figure 4.4c – Baffle installation & removal...
  • Page 34 MIDDLE SECONDARY AIR TUBE (STAINLESS STEEL) PL35029 FRONT SECONDARY AIR TUBE (STAINLESS STEEL) 30068 STAINLESS STEEL COTTER PIN SE35031 2200 FRONT BAFFLE SUPPORT EXTENSION PL35057 BRICK RETAINER (STAINLESS STEEL) 29011 YELLOW REFRACTORY BRICK 4” X 9” X 1 1/4” 29020 YELLOW REFRACTORY BRICK 4 1/2”...

  • Page 35: Secondary Air Tube Replacement

    4.5 Secondary Air Tube Replacement (see Figure 4.3) Remove cotter pin at LH end of tube. Slide tube to right and lower tube end below LH plenum. Slide tube to left to remove. Reassemble in reverse order using a new cotter pin. The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer.

  • Page 36: Fan Maintenance & Care

    4.6 Fan Maintenance & Care Clean the fan air inlet louvres and squirrel cage impeller regularly. The fan should be kept clean and dust free. Life of the fan will be shortened if operated in a dust filled environment, or if the fan is overheated by restricting air supply.

  • Page 37: Troubleshooting

    Section 5.0 Troubleshooting Symptom Possible Cause Corrective Action Down draft Upgrade chimney Smoke in Chimney blocked Clean chimney room Chimney damper shut Open or remove Baffle out of position damper New paint is curing Correctly position baffle Refer to instructions Wood burns Low draw Upgrade chimney...

  • Page 38: Section 6.0 Specifications

    Section 6.0 Specifications Fuel Type Cordwood Test Standards ULC S628 (CSA B366.2) & UL 1482 residential. Maximum recommended heating area : 500 to 2,000 square feet Heating capacity* – BTU/hr., EPA test wood : 30 437 BTU/h. Heating capacity* – BTU/hr., seasoned cordwood : 70 000 BTU/h. Optimum efficiency : 76% *Why is the BTU indicated on the EPA label smaller than the one advertised? You will notice a difference between the BTU output as indicated on the unit’s white EPA label affixed to the glass and the BTU as...

  • Page 39: Osburn Limited Lifetime Warranty

    Paint (peeling), gaskets, insulation, firebrick, and ceramic fibre blankets. 1 year *Pictures required Shall your unit or a components be defective, contact immediately your OSBURN dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: ...

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