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Osburn 2400 Owner's Manual

Us environmental protection agency phase ii certified wood insert
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Download this manual See also: Owner's Manual, Operation & Installation Manual
OWNER`S MANUAL
2400 MODEL INSERT
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOOD INSERT
Verified and tested following
ULC S627 and UL 1482 Standards
by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC..
1700, Léon-Harmel, Québec (Québec) G1N 4R9
Tel : (418 ) 527-3060
Fax : (418 ) 527-4311
www.osburn-mfg.com
READ AND KEEP THIS MANUAL FOR REFERENCE
45111A

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Summary of Contents for Osburn 2400

  • Page 1 OWNER`S MANUAL 2400 MODEL INSERT US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD INSERT Verified and tested following ULC S627 and UL 1482 Standards Manufactured by : STOVE BUILDER INTERNATIONAL INC.. 1700, Léon-Harmel, Québec (Québec) G1N 4R9 Tel : (418 ) 527-3060 Fax : (418 ) 527-4311 www.osburn-mfg.com...
  • Page 2 Keep your sales invoice. We also recommend that you register your warranty online at www.osburn-mfg.com Registering your warranty online will help us track rapidly the information we need on your insert.

  • Page 3: Table Of Contents

    ........................18   LEANING   ..........................19   EMOVAL   ........................19   HIMNEY LEANING   9) ..............20   ECONDARY EPLACEMENT IGURE   TROUBLESHOOTING ........................ 21     SPECIFICATIONS ........................22   OSBURN LIMITED LIFETIME WARRANTY ..................23  ...

  • Page 4: Pre-Installation Requirements

    3. LINER: The chimney must have an acceptable 6" (152 mm) stainless steel chimney liner installed. NOTE: The 2400 Insert is not approved for use with a positive flue connector into a masonry flue. 4. ADJACENT COMBUSTIBLES: The fireplace should be inspected to make sure that there is adequate clearance to combustibles, both exposed combustibles to the top, side, and front as well as concealed combustibles, in the chimney and mantel area.
  • Page 5 cross-sectional chimneys. The insert will not work without a positive seal in the chimney. Chimneys constructed outside of the home, on an exterior wall, should be avoided if possible, especially in colder climates. Outside chimneys may not draw as well and may downdraft due to the difficulty in heating them up to operating temperature.

  • Page 6: Door Overlay Installation

    1.3 Door overlay installation In order to complete the assembly of your Osburn 2400 wood insert, you need to install the door overlay. See figure 1 below for installation instructions : 1- Position the overlay on the door frame and fix it in place from behind using the 4 screws.

  • Page 7: Installation

    2.0 INSTALLATION Clearances To Combustibles (Measured From Insert Body) MEASURED WITHOUT MANTLE WITH MANTLE FROM HEAT DEFLECTOR HEAT DEFLECTOR Side Wall (A) 14" (356mm) 14" (356mm) Side Facing (B) 8" (203mm) 8" (203mm) Top Facing (C) 20.5" (521mm) 13" (330mm) Mantle (D) 25.5"...

  • Page 8: Suitable Fireplace Dimensions

    Table 2.2 2.2 Outside combustion air Provision has been made on the 2400 Insert to accept fresh air for combustion purposes. A 4" (102mm) hole has been punched-out on the bottom air jacket, and the hole center line is located 11"...

  • Page 9: Installation Instructions

    Floor protection to the front is to be measured from the fuel loading door opening. 5. Osburn recommends that you install a listed smoke detector or alarm in your home. Normal operation of the insert will have no effect on the detector or alarm.

  • Page 10: Faceplate Installation

    Figure 3 4. Place the slide onto the faceplate so that the bends of the faceplate pieces go inside of the slide. 2400 INSERT FACEPLATE BOLT ASSEMBLY: Contents: 8 - 1/4" x 1" (6.25 mm x 25 mm) carriage bolts...
  • Page 11 8 - 1/4" (6.25 mm) flat washers 8 - 1/4" (6.25 mm) hex nuts 5. Line up the holes by pushing the sides out and install (smooth heads inside) all the bolts loosely. Line up the edge of the faceplate top and side, tighten the two bolts joining them, and then tighten the side bolts.
  • Page 12 Back view of faceplate Figure 6 8. Lift the insert into the fireplace. Square the insert to the face of the fireplace by adjusting the leveling legs on the sides at the rear of the insert. Check that the throat connector is in line. 9.
  • Page 13 Baffle & brick installation CAUTION: Operation of your Osburn insert without the baffle may cause unsafe and hazardous temperature conditions and will void the warranty. NOTE: Before installing the firebrick, check to ensure that none are broken or damaged in any way. If so, have the damaged ones replaced. Check the firebrick for damage at least annually and replace any broken or damaged ones with new ones.
  • Page 14 placed next to each other (not stacked). Put the insulation blanket on top of the vermiculite boards as shown in figure 7. Place the insulation weight at the top back center of the insulation blanket lined up with the flue outlet. 4- Install the second side baffle support (B) on the other side of the firebox.

  • Page 15: Operation

    Misuse is not covered by warranty. 4. Even though your Osburn has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimize the likelihood of smoke spillage or a back draft causing flame or smoke to spill into the room.

  • Page 16: Fuel

    1. Fuel for the insert must not be stored closer than the required clearances to combustibles and not in the space required for ash removal. 2. Your Osburn insert is designed to burn . Do not burn coal, charcoal, or ORDWOOD trash in the unit.

  • Page 17: Simple Wood Moisture Test

    Common Heating Values of Cordwood Hardwoods Million Btu/Cord Softwoods Million Btu/Cord Birch 23.6 Douglas Fir 20.6 White Oak 28.3 Hemlock 17.1 Alder 17.6 Jack Pine 18.4 Table 3.1 3.2.1 Simple Wood Moisture Test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides within one minute, it is dry and seasoned and right for burning.

  • Page 18: Maintaining The Fire

    The Adjustment Range Should Not Be Altered For Increased Firing For Any Reason. Maintaining The Fire Your Osburn insert will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.

  • Page 19: Fan Operation

    smoldering. If the fire smolders without flame, re-establish a hotter fire before moving the air control to the lower setting. A yellow flame burning in the top of the firebox is a good indication of a clean efficiently burning fire. Refuelling technique is important for good performance.

  • Page 20: Ash Removal

    Osburn dealer. Your Osburn insert has been designed to reduce the amount of creosote produced. Even so, the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred.

  • Page 21: Secondary Air Tube Replacement (See Figure 9)

    Secondary Air Tube Replacement (see Figure 9) 1. Remove cotter pin at LH end of tube. 2. Slide tube to right and lower tube end below LH plenum. 3. Slide tube to left to remove. 4. Reassemble in reverse order using a new cotter pin. The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer.

  • Page 22: Troubleshooting

    5.0 TROUBLESHOOTING Symptom Possible Cause Corrective Action 1. Down draft 1. Upgrade chimney 2. Chimney blocked 2. Clean chimney 3. Chimney damper shut 3. Open or remove damper Smoke in 4. Baffle out of position 4. Correctly position baffle room 5.

  • Page 23: Specifications

    6.0 SPECIFICATIONS TEST STANDARDS ULC S627 (CSA B366.2) residential UL 1482 residential Oregon Department of Environmental Quality U.S. Environmental Protection Agency (Phase II, 1990) Heating capacity* – BTU/hr., EPA test wood : 40 938 BTU. Heating capacity* – BTU/hr., seasoned cordwood : 100 000 BTU/h.

  • Page 24: Osburn Limited Lifetime Warranty

    Paint (peeling), gaskets, insulation, firebrick, and ceramic fibre blankets. 1 year *Pictures required Shall your unit or a components be defective, contact immediately your OSBURN dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: •...

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