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530 XC-W SIX DAYS USA
KTM 530 XC-W SIX DAYS USA Manuals
Manuals and User Guides for KTM 530 XC-W SIX DAYS USA. We have
4
KTM 530 XC-W SIX DAYS USA manuals available for free PDF download: Owner's Manual, Setup Instructions, Repair Manual
KTM 530 XC-W SIX DAYS USA Owner's Manual (123 pages)
2011
Brand:
KTM
| Category:
Motorcycle
| Size: 3.72 MB
Table of Contents
Table of Contents
4
Means of Representation
7
Important Information
8
View of Vehicle
10
View of the Vehicle from the Left Front (Example)
10
View of the Vehicle from the Right Rear (Example)
11
Serial Numbers
12
Chassis Number
12
Type Label
12
Engine Number
12
Key Number (All EXC Models)
12
Fork Part Number
12
Shock Absorber Part Number
13
Controls
14
Clutch Lever
14
Choke (EXC EU, EXC Factory Edition, EXC SIX DAYS)
14
Hand Brake Lever
14
Throttle Grip
14
Short Circuit Button (XC-W SIX DAYS)
14
Short Circuit Button (All EXC Models)
15
Light Switch (All EXC Models)
15
Turn Signal Switch (All EXC Models)
15
Horn Button (All EXC Models)
15
Emergency off Switch (EXC AUS)
15
Electric Starter Button (EXC AUS)
16
Electric Starter Button (EXC EU, EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
16
Light Switch (XC-W SIX DAYS)
16
Overview of Indicator Lamps (All EXC Models)
16
Speedometer
16
Speedometer Activation and Test
17
Tripmaster Switch
17
Setting Kilometers or Miles
17
Setting the Clock
18
Adjusting the Speedometer Functions
18
Querying the Lap Time
19
Display Mode SPEED (Speed)
19
Display Mode SPEED/H (Service Hours)
19
Display Mode SPEED/CLK (Clock)
20
Display Mode SPEED/LAP (Lap Time)
20
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
21
Display Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
22
Display Mode SPEED/S2 (Stop Watch 2)
22
Opening Filler Cap
23
Closing Filler Cap
23
Fuel Tap
24
Choke (EXC AUS, XC-W SIX DAYS)
24
Shift Lever
24
Kick Starter
25
Foot Brake Lever
25
Side Stand
25
Steering Lock (All EXC Models)
25
Locking the Steering (All EXC Models)
26
Unlocking the Steering (All EXC Models)
26
Putting into Operation
27
Advice on First Use
27
Running-In the Engine
28
Preparing Vehicle for Arduous Riding Conditions
28
Preparations for Riding on Dry Sand
28
Preparations for Riding on Wet Sand
29
Preparing for Rides on Wet and Muddy Surfaces
30
Preparing for Rides at High Temperature and Slow Speed
31
Preparing for Rides at Low Temperatures or in Snow
31
Riding Instructions
32
Checks and Maintenance before Putting into Operation
32
Starting
32
Starting up
33
Shifting, Riding
33
Braking
33
Stopping, Parking
34
Refueling
34
Service Schedule
36
Service Work (as Additional Order)
37
Tuning the Chassis
38
Checking the Basic Suspension Setting against the Rider's Weight
38
Compression Damping of Shock Absorber
38
Adjusting High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting Rebound Damping of the Shock Absorber
39
Measuring Rear Wheel Sag Unloaded
40
Checking the Static Sag of the Shock Absorber
40
Checking the Riding Sag of the Shock Absorber
40
Adjusting the Spring Preload of the Shock Absorber
41
Adjusting the Riding Sag
41
Checking Basic Setting of Fork
42
Adjusting the Compression Damping of the Fork
42
Adjusting the Rebound Damping of the Fork
42
Adjusting Spring Preload of the Fork
43
Fork Offset (XC-W SIX DAYS)
43
Setting the Fork Offset X (XC-W SIX DAYS)
43
Handlebar Position
44
Adjusting Handlebar Position
44
Service Work on the Chassis
45
Raising the Motorcycle with the Lift Stand
45
Removing the Motorcycle from the Lift Stand
45
Bleeding Fork Legs
45
Cleaning the Dust Boots of the Fork Legs
45
Loosening the Fork Protector
46
Positioning the Fork Protector
46
Removing the Fork Legs
46
Installing Fork Legs
47
Removing the Fork Protector
47
Installing the Fork Protector
48
Removing the Lower Triple Clamp
48
(EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
48
Installing the Lower Triple Clamp (EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
48
Removing the Lower Triple Clamp (EXC EU/AUS)
50
Installing the Lower Triple Clamp (EXC EU/AUS)
51
Checking the Steering Head Bearing Play
52
(EXC Factory Edition, EXC SIX DAYS, XC-W SIX DAYS)
53
Adjusting Play of Steering Head Bearing (EXC EU/AUS)
53
Greasing the Steering Head Bearing
53
Removing the Shock Absorber
54
Installing the Shock Absorber
54
Removing the Front Fender
54
Installing the Front Fender
54
Removing the Seat
55
Mounting the Seat
55
Removing the Air Filter Box Lid
55
Installing the Air Filter Box Lid
55
Removing the Air Filter
55
Installing the Air Filter
56
Cleaning the Air Filter and Air Filter Box
56
Removing Main Silencer
57
Installing the Main Silencer
57
Changing the Glass Fiber Yarn Filling of the Main Silencer
57
Removing the Fuel Tank
58
Installing the Fuel Tank
59
Checking for Chain Dirt Accumulation
60
Cleaning the Chain
60
Checking the Chain Tension
60
Adjusting the Chain Tension
61
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
61
Adjusting Chain Guide
63
Checking the Throttle Cable Routing
63
Adjusting the Basic Position of the Clutch Lever
64
Checking the Fluid Level of Hydraulic Clutch
64
Changing the Hydraulic Clutch Fluid
64
Brakes
66
Checking Free Travel of Hand Brake Lever
66
Adjusting the Basic Position of the Hand Brake Lever (XC-W SIX DAYS)
66
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
66
Checking the Brake Discs
67
Checking the Brake Fluid Level of the Front Brake
67
Adding Front Brake Fluid
67
Checking the Front Brake Linings
68
Changing the Front Brake Linings
69
Checking the Free Travel of the Foot Brake Lever
70
Adjusting the Basic Position of the Foot Brake Lever
70
Checking Rear Brake Fluid Level
71
Adding Brake Fluid to the Rear Brake Circuit
71
Checking Rear Brake Linings
72
Changing the Rear Brake Linings
72
Wheels, Tires
75
Removing Front Wheel
75
Installing the Front Wheel
75
Removing the Rear Wheel
76
Installing the Rear Wheel
76
Checking the Tire Condition
77
Checking Tire Air Pressure
78
Checking Spoke Tension
78
Electrical System
80
Removing the Battery
80
Installing the Battery
80
Recharging the Battery
80
Removing the Main Fuse
81
Installing the Main Fuse
81
Changing the Fuse of the Radiator Fan (EXC SIX DAYS, XC-W SIX DAYS)
82
Removing Headlight Mask with Headlight
82
Refitting the Headlight Mask with the Headlight
83
Changing the Headlight Bulb
83
Checking the Headlight Adjustment
84
Adjusting the Headlight Range
84
Changing the Speedometer Battery
84
Cooling System
86
Checking the Anti-Freeze and Coolant Level
86
Checking the Coolant Level
86
Draining Coolant
87
Refilling Coolant
87
Tuning the Engine
89
Checking the Play in the Throttle Cable
89
Adjusting the Play in the Throttle Cable
89
Carburetor - Idle
89
Carburetor - Adjusting the Idle Speed
90
Emptying the Carburetor Float Chamber
91
Checking the Basic Position of the Shift Lever
91
Adjusting the Basic Position of the Shift Lever
92
Service Work on the Engine
93
Checking Engine Oil Level
93
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
93
Draining Engine Oil, Cleaning Engine Oil Screen
93
Removing the Oil Filter
94
Installing the Oil Filter
94
Filling up with Engine Oil
95
Adding Engine Oil
95
Checking the Gear Oil Level
96
Changing Gear Oil, Cleaning Gear Oil Screen
96
Draining Gear Oil, Cleaning Gear Oil Screen
96
Filling up with Gear Oil
97
Adding Gear Oil
97
Cleaning, Care
99
Cleaning the Motorcycle
99
Protection for Winter Operation
100
Storage
101
Putting into Operation after Storage
101
Troubleshooting
102
Technical Data - Engine
104
Capacity - Engine Oil
104
Capacity - Transmission Oil
105
Capacity - Coolant
105
Technical Data - Engine Tightening Torques
106
Technical Data - Carburetor
108
All 400 Models
108
450 EXC EU/AUS, 450 EXC SIX DAYS, 450 EXC Factory Edition EU
108
450 XC-W Six Days Usa
108
All 530 EXC Models
109
530 XC-W Six Days Usa
109
Technical Data - Chassis
110
Lighting Equipment
111
Tires
111
Capacity - Fuel
111
Technical Data - Fork
112
Technical Data - Shock Absorber
113
Technical Data - Tightening Torques for Chassis
114
Substances
115
Auxiliary Substances
117
Advertisement
KTM 530 XC-W SIX DAYS USA Owner's Manual (118 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3.28 MB
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of the Vehicle from the Left Front (Example)
9
View of the Vehicle from the Right Rear (Example)
10
Location of Serial Numbers
11
Chassis Number
11
Type Label
11
Key Number (All EXC Models)
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
12
Controls
13
Clutch Lever
13
Hand Brake Lever
13
Short Circuit Button (All XC-W Models)
13
Short Circuit Button (All EXC Models)
13
Emergency off Switch (EXC AUS)
13
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W, XC-W SIX DAYS)
14
Electric Starter Button (EXC AUS)
14
Light Switch (All EXC Models)
14
Light Switch (All XC-W Models)
14
Horn Button (All EXC Models)
14
Flasher Switch (All EXC Models)
15
Overview of Indicator Lamps (All EXC Models)
15
Speedometer
15
Speedometer Activation and Test
15
Tripmaster Switch
16
Setting Kilometers or Miles
16
Setting the Clock
16
Adjusting the Speedometer Functions
17
Querying the Lap Time
17
SPEED Display Mode (Speed)
18
Display Mode SPEED/H (Service Hours)
18
Display Mode SPEED/CLK (Clock)
18
Display Mode SPEED/LAP (Lap Time)
18
Display Mode SPEED/ODO (Odometer)
19
Display Mode SPEED/TR1 (Trip Master 1)
19
Display Mode SPEED/TR2 (Trip Master 2)
19
Disply Mode SPEED/A1 (Average Speed 1)
20
Display Mode SPEED/A2 (Average Speed 2)
20
Display Mode SPEED/S1 (Stop Watch 1)
20
Display Mode SPEED/S2 (Stop Watch 2)
20
Fuel Tap
22
Opening Filler Cap
22
Closing Filler Cap
22
Choke (EXC AUS, XC-W, XC-W SIX DAYS)
22
Choke (EXC EU, EXC SIX DAYS)
23
Shift Lever
23
Foot Brake Pedal
23
Kick Starter
23
Side Stand
24
Steering Lock (All EXC Models)
24
Locking the Steering (All EXC Models)
24
Unlocking the Steering (All EXC Models)
25
General Tips and Hints on Putting into Operation
26
Advice on First Use
26
Running-In the Engine
27
Preparing Vehicle for Arduous Riding Conditions
27
Preparing for Riding on Dry Sand
27
Preparing for Riding on Wet Sand
28
Preparing for Riding on Wet and Muddy Surfaces
29
Preparing for Rides at High Temperature and Slow Speed
30
Preparing for Rides at Low Temperatures or in Snow
30
Riding Instructions
31
Checks before Putting into Operation
31
Starting
31
Starting up
32
Shifting, Riding
32
Braking
32
Stopping, Parking
33
Refueling
33
Service Schedule
35
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
35
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
36
Important Checks and Maintenance Work to be Carried out by the Rider
37
Maintenance Work on Chassis and Engine
38
Jacking up the Motorcycle
38
Removing the Motorcycle from the Work Stand
38
Checking the Basic Suspension Setting with the Rider's Weight
38
Compression Damping of Shock Absorber
38
Adjusting High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting Rebound Damping of the Shock Absorber
39
Measuring Rear Wheel Sag Unloaded
40
Checking Static Sag of Shock Absorber
40
Checking Riding Sag of Shock Absorber
41
Adjusting Spring Preload of the Shock Absorber
41
Adjusting Riding Sag
42
Removing the Shock Absorber
42
Installing the Shock Absorber
42
Checking Basic Setting of Fork
43
Adjusting the Compression Damping of the Fork
43
Adjusting Rebound Damping of Fork
43
Adjusting Spring Preload of the Fork
44
Bleeding Fork Legs
44
Cleaning the Dust Boots of the Fork Legs
44
Loosening the Fork Protector
45
Positioning the Fork Protector
45
Checking Steering Head Bearing Play
45
Adjusting Play of Steering Head Bearing (EXC EU, EXC AUS, XC-W ZA)
46
Adjusting Play of Steering Head Bearing (EXC SIX DAYS, XC-W SIX DAYS, XC-W USA)
46
Removing the Fork Legs
46
Installing Fork Legs
47
Removing the Fork Protector
48
Installing the Fork Protector
48
Removing the Front Fender
48
Installing the Front Fender
48
Removing Headlight Mask with Headlight (All EXC Models, All 450/530 XC-W Models)
48
Refitting the Headlight Mask with the Headlight (All EXC Models, All 450/530 XC-W Models)
49
Removing the Start Number Plate (400 XC-W USA)
49
Installing the Start Number Plate (400 XC-W USA)
49
Handlebar Position
50
Adjusting Handlebar Position
50
Checking Throttle Cable Route
50
Checking the Play in the Throttle Cable
51
Adjusting the Play in the Throttle Cable
51
Checking for Chain Dirt Accumulation
51
Cleaning the Chain
52
Checking the Chain Tension
52
Checking Chain Tension When Fitting Rear Wheel
53
Checking the Rear Sprocket/Engine Sprocket for Wear
53
Checking Chain Wear
53
Adjusting Chain Tension
54
Adjusting Chain Tension - after Checking
55
Adjusting Chain Tension - Fitting Rear Wheel
55
Adjusting Chain Guide
56
Checking Brake Discs
56
Checking Free Travel of Hand Brake Lever
56
Adjusting Basic Position of Hand Brake Lever (All XC-W Models)
57
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
57
Checking the Brake Fluid Level of the Front Brake
57
Topping up the Front Brake Fluid
58
Checking the Front Brake Linings
59
Changing the Front Brake Linings
59
Checking Free Play of Foot Brake Lever
61
Adjusting Basic Position of Foot Brake Lever
61
Checking Rear Brake Fluid Level
61
Adding Brake Fluid to the Rear Brake Circuit
62
Checking Rear Brake Linings
62
Changing Rear Brake Linings
63
Removing Front Wheel
64
Fitting Front Wheel
65
Removing the Rear Wheel
66
Fitting Rear Wheel
66
Checking the Tire Condition
67
Checking Tire Air Pressure
68
Checking Spoke Tension
68
Removing the Battery
69
Installing the Battery
69
Recharging the Battery
69
Removing a Fuse
70
Installing the Fuse
70
Checking the Headlight Adjustment (All EXC Models, All 450/530 XC-W Models)
71
Adjusting the Beam Width of the Headlight (All EXC Models, All 450/530 XC-W Models)
71
Removing the Seat
71
Mounting the Seat
72
Removing the Fuel Tank
72
Installing the Fuel Tank
73
Cooling System
73
Checking the Anti-Freeze and Coolant Level
74
Checking the Coolant Level
74
Draining Coolant
75
Refilling Coolant
75
Glass Fiber Yarn Filling of Main Silencer
76
Removing Main Silencer
76
Installing the Main Silencer
76
Removing the Air Filter Box Lid
76
Installing the Air Filter Box Lid
76
Removing the Air Filter
77
Installing the Air Filter
77
Cleaning Air Filter
77
Adjusting Basic Position of Clutch Lever
78
Checking the Fluid Level of Hydraulic Clutch
78
Changing the Hydraulic Clutch Fluid
78
Checking the Basic Position of the Shift Lever
79
Adjusting the Basic Position of the Shift Lever
79
Carburetor - Idle
80
Carburetor - Adjusting Idle
80
Emptying the Carburetor Float Chamber
81
Checking Engine Oil Level
82
Changing Engine Oil and Oil Filter, Cleaning Engine Oil Screen
82
Draining Engine Oil, Cleaning Engine Oil Screen
82
Removing the Oil Filter
83
Installing the Oil Filter
83
Filling up with Engine Oil
84
Topping up Engine Oil
84
Checking the Gear Oil Level
85
Changing Gear Oil, Cleaning Gear Oil Screen
85
Draining Gear Oil, Cleaning Gear Oil Screen
85
Filling up with Gear Oil
86
Adding Gear Oil
86
Troubleshooting
88
Cleaning
90
Cleaning the Motorcycle
90
Storage
91
Putting into Operation after Storage
91
Technical Data - Engine
92
Capacity - Engine Oil
92
Capacity - Gear Oil
93
Capacity - Coolant
93
Technical Data - Engine Tightening Torques
94
Technical Data - Carburetor
96
400 Exc Eu/Aus
96
400 XC-W Usa
96
450 Exc Eu/Aus, 450 Exc Six Days
96
450 XC-W Za, 450 XC-W Six Days
97
530 Exc Eu/Aus, 530 Exc Six Days
97
530 XC-W Za, 530 XC-W Six Days
97
Technical Data - Chassis
98
Lighting Equipment
98
Tires
99
Capacity - Fuel
99
Technical Data - Fork
100
Technical Data - Shock Absorber
101
Technical Data - Chassis Tightening Torques
102
Wiring Diagram
104
Wiring Diagram (All EXC Models)
104
Wiring Diagram (All XC-W Models)
108
Substances
110
Auxiliary Substances
112
Standards
114
Index
115
KTM 530 XC-W SIX DAYS USA Setup Instructions (16 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 0.58 MB
Table of Contents
Means of Representation
4
Recharging the Battery
9
Installing the Shock Absorber
11
Technical Data - Tightening Torques for Chassis
12
Auxiliary Substances
15
Advertisement
KTM 530 XC-W SIX DAYS USA Repair Manual (12 pages)
2009
Brand:
KTM
| Category:
Motorcycle
| Size: 0.39 MB
Table of Contents
Table of Contents
4
Means of Representation
8
Important Notes
9
Location of Serial Numbers
10
Engine Number
11
Motorcycle
12
Advertisement
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