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Beko QWIK-PURE CS 400 Installation And Operating Manual
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Beko QWIK-PURE CS 400 Installation And Operating Manual

Beko QWIK-PURE CS 400 Installation And Operating Manual

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EN-US
Installation and operating manual
QWIK-PURE
CS
®
> 400
02-673

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Summary of Contents for Beko QWIK-PURE CS 400

  • Page 1 EN-US Installation and operating manual QWIK-PURE ® > 400 02-673...
  • Page 2 Installation and operating manual QWIK-PURE ® Table of contents 1. Information on documentation .......................4 1.1 Contact ............................4 1.2 Information regarding installation and operating manual .............5 2. Safety ..............................6 2.1 Use .............................6 2.1.1 Intended use ............................6 2.1.2 Foreseeable misuse .......................... 7 2.2 Responsibility of the operator ....................7 2.3 Target group and personnel......................8 2.4 Explanation of the symbols used ....................9...
  • Page 3 Installation and operating manual QWIK-PURE ® 6. Installation ............................ 26 6.1 Warning notices ........................26 6.2 Installation work ........................26 7. Commissioning ..........................36 7.1 Warning notices ........................36 7.2 First time putting the product into operation ..............37 7.3 Recommissioning ........................38 8.
  • Page 4 1. Information on documentation This documentation contains all the necessary steps for use of the product and the accessories. 1.1 Contact Service and tools BEKO TECHNOLOGIES CORP. 900 Great Southwest Pkwy SW Atlanta, GA 30336, USA Phone: +1 404 924-6900 Fax: +1 (404) 629-6666 beko@bekousa.com...
  • Page 5 Installation and operating manual QWIK-PURE ® 1.2 Information about this installation and operating manual INFORMATION Copyright protection The content of this installation and operating manual, in the form of text, images, photos, drawings, diagrams, and other illustrations, is copyright protected by the manufacturer.
  • Page 6 Installation and operating manual QWIK-PURE ® 2. Safety 2.1 Use 2.1.1 Intended use The QWIK-PURE CS, hereafter also referred to as the “product,” is used to treat unstable oil–water ® emulsions and condensates from oil-lubricated and oil-free compressors. Physical processes are used to separate impurities, as well as oils that can be directly separated, from the corresponding water.
  • Page 7 Installation and operating manual QWIK-PURE ® 2.1.2 Foreseeable misuse Foreseeable misuse is deemed to have occurred if the product or the accessories are used in any other way than that described in the section “Intended use”. Foreseeable misuse includes using the product or accessories in a manner that is not intended by the manufacturer or suppliers but that may occur due to foreseeable human behavior.
  • Page 8 Installation and operating manual QWIK-PURE ® 2.3 Target group and personnel This manual addresses the personnel listed below who are involved with work on the product or the accessories. INFORMATION Personnel requirements • Minors are strictly prohibited from working with and on the product and its accessories.
  • Page 9 Installation and operating manual QWIK-PURE ® 2.4 Explanation of the symbols used The symbols used below indicate safety-relevant and important information which must be adhered to when handling the product and to ensure safe and optimum operation. Symbol Description / explanation General warning symbol (danger, warning, caution) Pressurized system warning Hazardous voltage warning...
  • Page 10 Installation and operating manual QWIK-PURE ® 2.5 Safety instructions and warning notices This section provides an overview of all the important safety aspects for personal protection as well as for the safe and problem-free operation of the product and accessories. The following sections list the dangers posed by this product and the accessories even with intended use.
  • Page 11 Installation and operating manual QWIK-PURE ® 2.5.3 Sudden escape of pressurized fluids The following situations may result in serious injury or death: • Contact with fast or suddenly escaping fluids • Bursting system components • Pressurized hose and pipe whipping as a result of disconnection For the safe handling of pressurized systems, observe the following: •...
  • Page 12 Installation and operating manual QWIK-PURE ® 2.5.5 Installation Improper physical or electrical installation of the product and accessories may result in personal injury and property damage as well as impair operation. For safe physical and electrical installation, observe the following: •...
  • Page 13 Installation and operating manual QWIK-PURE ® 2.5.7 Handling hazardous substances Contact with condensate containing substances which endanger health and the environment can pose a health hazard, causing irritation and/or damage to the eyes, skin and mucous membranes. In addition, polluted condensate must be prevented from entering the sewerage system, waters or the ground. For the safe handling of polluted condensate, observe the following: •...
  • Page 14 Installation and operating manual QWIK-PURE ® 2.6 Warning notices Warning notices warn against dangers when handling the product and accessories. Failure to observe warning notices may result in personal injury, damage to property, and impairment to operations. Structural set up: SIGNAL WORD Type and source of danger Possible consequences if the danger is ignored...
  • Page 15 Installation and operating manual QWIK-PURE ® 3. Product information 3.1 Product overview 3.1.1 QWIK‑PURE CS 400 ® Description / explanation Description / explanation Pressure relief chamber Locking device Fixing screw Collector Connecting pipe Riser duct Clean water tank [10] Filter cartridge Reference turbidity tube [11] End cap...
  • Page 16 Installation and operating manual QWIK-PURE ® 3.2 Function description The condensate is conveyed from the condensate collection line through the condensate inlet [A] into the pressure relief chamber [1]. In the pressure relief chamber [1], entrained compressed air is separated before the condensate flows through the connecting pipe [3] into the filter cartridge [10].
  • Page 17 16 bar(ü) / 230 psi(g) +5 °C … +50 °C / +41 … +122 °F amb. 50 kg / 110.2 lbs 12345687 BEKO TECHNOLOGIES GmbH Im Taubental 7 41468 Neuss www.beko-technologies.com Made in Germany Description / explanation Product name...
  • Page 18 Installation and operating manual QWIK-PURE ® 3.4 Scope of delivery The size and further delivery details are provided in the contractual documents. Figure Description / explanation Quick Start Guide Pressure relief chamber Foot Collector 1 x 1 filter cartridge Connecting pipe 18 | 68...
  • Page 19 Installation and operating manual QWIK-PURE ® Figure Description / explanation Filter cartridge Elbow connector with union nut and flat gasket Fixing screw Riser duct End cap Locking device, foot Reference turbidity tube 5 mg/l (5 ppm) / 10 mg/l (10 ppm) 19 | 68...
  • Page 20 Installation and operating manual QWIK-PURE ® 4. Technical data 4.1 Operating parameters Parameters QWIK-PURE CS 400 ® Relative ambient air humidity ≤10 … 80 %, without condensation 2000 m Maximum operating altitude above sea level 2187.23 yd 16 bar(g) Maximum operating pressure at condensate inlet 230 psi(g) +5 … +50 °C Minimum / maximum operating temperature, fluids ...
  • Page 21 Installation and operating manual QWIK-PURE ® 4.3 Materials Component Material Filter cartridge Plastic blend and cellulose Pressure relief chamber Condensate inlet PA/PP/VA Connecting pipe Clean water tank Foot Collector 4.4 Dimensions [mm] [in] [mm] [in] [X1] 24.61 [Y3] 1482 58.35 [X2] 23.62 [Y4]...
  • Page 22 Installation and operating manual QWIK-PURE ® 4.5 Connections Connection Qty. Description / explanation 25 mm (0.98 in) Hose connection, connection for the condensate inlet 13 mm (0.52 in) Hose connection, connection for the condensate inlet G1/2" Connection for the condensate inlet Elbow connector, connection for draining the purified ...
  • Page 23 Installation and operating manual QWIK-PURE ® 4.6 Installation conditions Observe the following conditions when setting up and selecting the place of installation: • The place of installation must meet the following conditions: 0 Indoors 0 Protected from mechanical loads 0 Protected from splash water 0 Protected from direct sunlight and areas exposed to heat sources 0 Protected from frost 0 Outside of hazardous locations...
  • Page 24 Installation and operating manual QWIK-PURE ® 5. Transportation and storage Personnel Skilled technical personnel specialized in transportation and storage (see section “2.3 Target group and personnel” on page 8) 5.1 Warning notices CAUTION Improper transportation or storage Improper transportation or storage may result in personal injury. •...
  • Page 25 Installation and operating manual QWIK-PURE ® 5.3 Storage Storage work Figure Description / explanation HIER ÖFFNEN OPEN HERE • Only store the product and accessories in their original, undamaged packaging. • Observe the storage conditions in section “4.2 Storage parameters”. •...
  • Page 26 Installation and operating manual QWIK-PURE ® 6. Installation Personnel Skilled technical personnel - pressure equipment and systems (see section “2.3 Target group and personnel” on page 8) 6.1 Warning notices DANGER Sudden escape of pressurized fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts.
  • Page 27 Installation and operating manual QWIK-PURE ® Preparation work Select and set up the place of installation according to the specifications in section “4.6 Installation conditions” on page 23. The condensate inlet line provided by the customer must be depressurized and locked and tagged out to prevent unintentional pressurization. Have the necessary tools and materials ready. Prepare the required connection materials suitable for the pressure and temperature range.
  • Page 28 Installation and operating manual QWIK-PURE ® Installation work Figure Description / explanation 4. Carefully insert the foot into the installation openings while straightening it at the same time. 28 | 68...
  • Page 29 Installation and operating manual QWIK-PURE ® Installation work Figure Description / explanation 5. Align the locking device with the heel facing downwards and insert it into the locking device opening in the collector. 6. Press the locking device into the locking device opening as far as it will go.
  • Page 30 Installation and operating manual QWIK-PURE ® Installation work Figure Description / explanation 7. Insert the fixing screw into the fixing hole of the  measuring chamber. NOTICE Thread overloading Using tools to tighten the fixing screw, or tilting it when positioning it, can  overload the thread on the fixing screw and in the foot and cause serious damage  (e.g., plastic parts breaking, the thread being pulled out). • Place the fixing screw vertically and screw it in. • Tighten the fixing screw by hand only. 8. Screw in the fixing screw clockwise by hand all  the way and tighten hand-tight. 30 | 68...
  • Page 31 Installation and operating manual QWIK-PURE ® Installation work Figure Description / explanation 9. Place the pressure relief chamber on the foot. 0 Align the connection in the direction of the clean water tank. 10. Install the riser duct between the collector and the clean water tank.
  • Page 32 Installation and operating manual QWIK-PURE ® Installation work Figure Description / explanation 11. Place the end cap on the filter cartridge and turn  it clockwise all the way. NOTICE Filter cartridge insertion Use of incorrect filter cartridges or incorrect insertion of the filter cartridges can  cause damage or leakage to the collector and the filter cartridges.  • Before inserting the filter cartridges, check to make sure that the filter  cartridge is the right one for the product. 0 The color of the cap at the bottom of the filter cartridge must be identical  to the color of the cap in the collector. •...
  • Page 33 Installation and operating manual QWIK-PURE ® Installation work Figure Description / explanation 14. Check the sealing surfaces in the connecting pipe for damage and dirt. 0 Remove any dirt. 0 If there is any damage, contact the manufacturer’s service department (please refer to section “1.1 Contact”...
  • Page 34 Installation and operating manual QWIK-PURE ® Installation work Figure Description / explanation NOTICE Damage due to incorrect hose routing Incorrect hose routing can result in material and environmental damage, as well as impaired operation. • Route all hoses in the shortest possible way. •...
  • Page 35 Installation and operating manual QWIK-PURE ® Installation work Figure Description / explanation 22. Screw the supplied elbow connector with the mounted flat gasket clockwise as far as it will go  onto the condensate drain and position it in such a way that the outlet is pointing downwards. NOTICE Clean water tank overflow If there is no gradient towards the wastewater system connection, or if there are cross-sectional constrictions in the water outlet hose, this can lead to the clean water tank overflowing.
  • Page 36 Installation and operating manual QWIK-PURE ® 7. Commissioning Personnel Skilled technical personnel - pressure equipment and systems (see section “2.3 Target group and personnel” on page 8) 7.1 Warning notices DANGER Sudden escape of pressurized fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts.
  • Page 37 Installation and operating manual QWIK-PURE ® 7.2 First time putting the product into operation Before the first time the product is put into operation, the following prerequisites must be fulfilled and the  preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary To be worn at all times: Preparation work The product’s installation must have been completed.
  • Page 38 Installation and operating manual QWIK-PURE ® Commissioning work Figure Description / explanation 4. Slowly open the condensate feed. 5. Check all hoses and connections for leaks (see section “9.3.5 Leak test” on page 53). 6. The product is now successfully set up and fed condensate will be treated.
  • Page 39 Installation and operating manual QWIK-PURE ® 8. Operation Personnel Operating personnel (see section “2.3 Target group and personnel” on page 8) 8.1 Warning notices NOTICE Reduced filter cartridge performance When the clean water tank’s ventilation opening is closed, the draining water will produce a negative pressure in the clean water tank.
  • Page 40 Installation and operating manual QWIK-PURE ® Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary To be worn at all times: Figure Description 1. Check the level indicator. The level indicator is flush with the pressure relief chamber: 0 The product is working properly.
  • Page 41 Installation and operating manual QWIK-PURE ® 9. Maintenance Personnel Qualified service technicians (see section “2.3 Target group and personnel” on page 8) 9.1 Warning notices DANGER Sudden escape of pressurized fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts.
  • Page 42 Installation and operating manual QWIK-PURE ® 9.3.1 Turbidity test of the purified condensate Prerequisites Tools Material Protective equipment • No tool necessary • No material necessary To be worn at all times: Figure Description 1. Remove the reference turbidity tube from the holder and fill it with a water sample from the ...
  • Page 43 Installation and operating manual QWIK-PURE ® 9.3.2 Replace filter cartridges Prerequisites Tools Material Protective equipment • No tool necessary • Filter cartridges To be worn at all times: • Can for flushing • Approx. 40 l of tap water • Can for collecting the flushing  water Preparation work Have the required number of new filter cartridges ready to go next to the product.
  • Page 44 Installation and operating manual QWIK-PURE ® Figure Description / explanation 3. Connect the drain valve on the connecting pipe to a collecting container and open the drain valve. 0 Close the drain valve the moment that condensate stops coming out. 0 Collect and dispose of leaked or spilled condensate in accordance with the locally applicable legal requirements and...
  • Page 45 Installation and operating manual QWIK-PURE ® Figure Description / explanation CAUTION Lifting heavy load Lifting the full filter cartridge in an ergonomically incorrect manner may result in personal injury. • Lift the full cartridge in an ergonomically correct manner close to your body. • Use two people to lift the full cartridge over obstacles. 6.
  • Page 46 Installation and operating manual QWIK-PURE ® Figure Description / explanation NOTICE Filter cartridge insertion Use of incorrect filter cartridges or incorrect insertion of the filter cartridges can  cause damage or leakage to the collector and the filter cartridges.  • Before inserting the filter cartridges, check to make sure that the filter  cartridge is the right one for the product. 0 The color of the cap at the bottom of the filter cartridge must be identical  to the color of the cap in the collector. • Insert the filter cartridges vertically and carefully into the collector. 10. Insert the filter cartridge into the mount on  the foot with the bayonet mount facing the connecting pipe.
  • Page 47 Installation and operating manual QWIK-PURE ® Figure Description / explanation 14. Place the end cap on the filter cartridge and turn  it clockwise all the way. 15. Remove the cover from the pressure relief chamber and remove the activated carbon mat from the vent of the pressure relief chamber. 0 Check the activated carbon insert to see if it is very dirty (e.g., mold, oil saturation) and replace it if necessary.
  • Page 48 Installation and operating manual QWIK-PURE ® 9.3.3 Cleaning 9.3.3.1 Warning notices CAUTION Personal injury caused by the improper use of cleaning agents Improper use of cleaning agents may result in minor injuries and damage to health. • Use personal protective equipment. •...
  • Page 49 Installation and operating manual QWIK-PURE ® 9.3.3.2 Cleaning work For cleaning work to be carried out, the following prerequisites must be fulfilled and the respective  preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment If there is heavy soiling: If there is mild soiling: To be worn at all times: • Collecting container •...
  • Page 50 Installation and operating manual QWIK-PURE ® Degree of Figure Description / explanation soiling Preparation work: 1. The product must have been shut down. 2. The assembly you will be cleaning must have been disassembled (please refer to section “12. Disassembly” on page 57). 3.
  • Page 51 Installation and operating manual QWIK-PURE ® Degree of Figure Description / explanation soiling Preparation work: 1. Remove the cover from the pressure relief chamber and remove the activated carbon mat from the vent of the pressure relief chamber. Cleaning: • To clean, pour approximately 40 l of tap water in through the vent to flush the ...
  • Page 52 Installation and operating manual QWIK-PURE ® Degree of Figure Description / explanation soiling Preparation work: 1. The product must have been shut down. 2. The assembly you will be cleaning must have been disassembled (please refer to section “12. Disassembly” on page 57). 3.
  • Page 53 Installation and operating manual QWIK-PURE ® 9.3.4 Visual inspection During the visual inspection, check all components for mechanical damage and leaks. Replace damaged components immediately. 9.3.5 Leak test A leak test is only possible if the product is completely filled with water. 1. Pour tap water into the product through the vent until water comes out from the outlet. 2.
  • Page 54 Installation and operating manual QWIK-PURE ® 10. Consumables, accessories and spare parts 10.1 Order information The manufacturer’s service team will need the following information when handling inquiries or orders: • Product name and size (see the type plate) • Serial number (see type plate) •...
  • Page 55 Installation and operating manual QWIK-PURE ® 10.3 Accessories Designation Material number QWIK-PURE CS 400 spill protection basin ® 4047642 900 mm x 800 mm (35.43 in x 31.5 in) Alarm sensor, changeover contact 4058541 High pressure relief chamber 2801292 Expansion kit for turning QWIK-PURE CS 400 into QWIK-PURE iCS 550 4058650...
  • Page 56 Installation and operating manual QWIK-PURE ® 11. Removal from service Personnel Qualified service technicians (see section “2.3 Target group and personnel” on page 8) The product must be removed from service for prolonged periods of non-operation, e.g.: • Repairs to the product or accessories • Longer standstill of the entire system due to planned work (e.g.
  • Page 57 Installation and operating manual QWIK-PURE ® 12. Disassembly Personnel Qualified service technicians (see section “2.3 Target group and personnel” on page 8) 12.1 Warning notices DANGER Sudden escape of pressurized fluids There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts.
  • Page 58 Installation and operating manual QWIK-PURE ® Disassembly steps Figure Description / explanation 1. Shut off the condensate feed and divert the  incoming condensate into a separate container. 2. Connect the service valve on the clean water tank to a collecting container and open the service valve. 0 Close the service valve the moment that condensate stops coming out.
  • Page 59 Installation and operating manual QWIK-PURE ® Disassembly steps Figure Description / explanation 3. Connect the drain valve on the connecting pipe to a collecting container and open the drain valve. 0 Close the drain valve the moment that condensate stops coming out. 0 Collect and dispose of leaked or spilled condensate in accordance with the locally applicable legal requirements and...
  • Page 60 Installation and operating manual QWIK-PURE ® Disassembly steps Figure Description / explanation CAUTION Lifting heavy load Lifting the full filter cartridge in an ergonomically incorrect manner may result in personal injury. • Lift the full cartridge in an ergonomically correct manner close to your body. • Use two people to lift the full cartridge over obstacles. 6.
  • Page 61 Installation and operating manual QWIK-PURE ® Disassembly steps Figure Description / explanation 9. Remove the hose between the tapping point and the pressure relief chamber. 10. Empty and remove the connecting pipe. 11. Clean the connecting pipe (see section “9.3.3 Cleaning”...
  • Page 62 Installation and operating manual QWIK-PURE ® Disassembly steps Figure Description / explanation 12. Empty and remove the pressure relief chamber. 13. Clean the pressure relief chamber (see section “9.3.3 Cleaning” on page 48). 14. Remove and clean the riser duct. 62 | 68...
  • Page 63 Installation and operating manual QWIK-PURE ® Disassembly steps Figure Description / explanation 15. Remove the locking device from the foot. 16. Remove the foot from the collector. Make sure to tilt the foot in the direction of the filter  cartridge mount. 17. Empty and clean collector. 18. Dispose of the dismantled components properly (see section “13.
  • Page 64 Installation and operating manual QWIK-PURE ® 13. Disposal The product and accessories must be properly disposed of at the end of their useful life, e.g., by a specialized company. Materials such as glass, plastics and some chemical compounds are mostly recoverable, reusable or recyclable.
  • Page 65 Installation and operating manual QWIK-PURE ® 14. Troubleshooting In the event of any malfunctions that are not described, malfunctions that cannot be fixed, or questions,  contact the manufacturer’s service department (please refer to “1.1 Contact” on page 4). Error or fault pattern Possible cause Measure The level indicator’s red marking 1. The filter cartridge cannot  Replace the filter cartridge (see  is visible. absorb any more oil. section “9.3.2 Replace filter ...
  • Page 66 Installation and operating manual QWIK-PURE ® 15. Notes 66 | 68...
  • Page 67 Installation and operating manual QWIK-PURE ® 67 | 68...
  • Page 68 BEKO TECHNOLOGIES, CORP. BEKO TECHNOLOGIES S. de R.L. de C. 900 Great Southwest Pkwy SW BEKO Technologies, S de R.L. de C.V. Atlanta, GA 30336 Blvd. Vito Alessio Robles 4602 Bodega 10 Zona Industrial Tel. +1 404 924-6900 Saltillo, Coahuila, 25107 beko@bekousa.com...