Angled base - full ends, straight base cutaway ends, modified base cutaway ends, straight base with full ends, storage
unit at rear, straight base - full ends, angled base - full ends, metal end panel with sink, rear sliding doors - plexi plenum, with pat (44 pages)
Summary of Contents for Structural Concepts FSI656R
Page 1
MANUAL THIS USER MANUAL IS APPLICABLE TO THE FOLLOWING MODELS: > REFRIGERATED SELF-SERVICE ISLAND - CID MODELS FSI856R, FSI656R, FSI663R and FSI863R > REFRIGERATED SELF-SERVICE PENINSULA END CAP - CID MODEL FSE663R >> IMPORTANT: IF YOUR UNIT HAS AFTERMARKET PRODUCT BINS, SEE PAGE 20 OF MANUAL FOR PLACEMENT INSTRUCTIONS.
Page 2
TABLE OF CONTENTS OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM ....CASE REMOVAL FROM SKID AND SECURE PLACEMENT IN STORE ……………………………... REMOTE UNITS: SWIVEL CASTERS / LEVELING UNIT VIA FRAME SUPPORT RAILS OR LEVELERS ………………………………………………………………………….. …………..…. SELF-CONTAINED UNITS: IN-LINE CASTER RAILS / LEVELERS / CONDENSER PACKAGE CASTERS ..…………………………………………………………………………..………………..
Page 3
Type 2 conditions are ambient conditions of 60% • This disclosure statement has been reviewed and maximum humidity and maximum temperatures of approved by Structural Concepts and Structural 80 °F (27 °C). Concepts attests, under penalty of perjury, that these statements are true and accurate.
Page 4
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM - PAGE 2 of 2 PRECAUTIONS WIRING DIAGRAM • • This sheet contains important precautions to prevent Each case has its own wiring diagram folded and in damage to unit or merchandise. its own packet.
Page 5
CASE REMOVAL FROM SKID AND SECURE PLACEMENT IN STORE - PAGE 1 OF 5 4. Wood Shipping Brace Removal >> Important! Case Must Be Rolled Off Skid At Exhaust Side of Case! • Remove all (4) wooden shipping braces. Discard. 1.
Page 6
CASE REMOVAL FROM SKID AND SECURE PLACEMENT IN STORE - PAGE 2 OF 5 12. Cardboard Ramps To Align With Casters >> Important! Case Must Be Rolled Off Skid At Exhaust Side of Case! • Cardboard ramps are shipped with skid. •...
Page 7
CASE REMOVAL FROM SKID AND SECURE PLACEMENT IN STORE - PAGE 3 OF 5 15. Carefully Slide Down Ramps to Floor >> Important! Case Must Be Rolled Off Skid At Exhaust Side of Case! • Slowly/carefully roll case all the way down ramps to floor.
Page 8
CASE REMOVAL FROM SKID AND SECURE PLACEMENT IN STORE - PAGE 4 OF 5 • Vertical height adjustment ring enables case to be 17. Remove Center Casters From Case raised (or lowered) at each caster. • Once case has been moved to desired location, •...
Page 9
CASE REMOVAL FROM SKID AND SECURE PLACEMENT IN STORE - PAGE 5 OF 5 24. Adjust Left & Right Oval End Panels As Needed 22. Return Front and Rear Panels To Case • Brackets that secure oval end panels are adjustable •...
Page 10
Frame support rails will need to be shimmed to for illustrative purposes only). level the case. Frame Support Rail Frame Support Rail Model FSI656R Is Shown Above. It May Not Exactly Reflect Every Feature or Option of Your Particular Model.
Page 11
SELF-CONTAINED UNITS: IN-LINE CASTER RAILS / LEVELERS / CONDENSER PACKAGE CASTERS The Following Pertains To Self-Contained Units 2. Condenser Package Casters (To Roll Condenser Package Out From Under Case) 1. In-Line Caster Rails • Due to weight considerations, this unit’s •...
Page 12
Caution! If ceiling originated lines are used, 1. Merchandiser Versatility you MUST seal both upper and lower PVC • Structural Concepts cases can accompany pass-throughs (at entrance points) with either floor or ceiling originated electrical and/or expandable foam sealant to prevent refrigeration lines.
Page 13
REMOTE CASES: REFRIGERATION LINE FIELD CONNECTION 2. Refrigeration Lines at Underside 1. Refrigeration Line Field Connection • Underside refrigeration lines are standard. • Warning! Turn power off and/or disconnect • Refrigeration lines are ALWAYS at rear of case. power before providing maintenance and •...
Page 14
REMOTE CASES: CONDENSATE PUMP LOCATION AND PURPOSE 2. Condensate Pump Purpose 1. Condensate Pump Location Condensate pump is to be used when no floor • • Warning! Turn power off and/or disconnect drain is available. power before providing maintenance and service to unit.
Page 15
FIELD WIRING BOX / DATA COLLECTION CABLE / MAIN POWER SWITCH 1. Field Wiring Box / Data Collection Box 3. Self-Contained Cases Only: Main Power Access Switch • Warning! Turn power off and/or disconnect • For self-contained cases, the main power switch power before providing maintenance and controls power to entire case.
Page 16
SELF-CONTAINED UNITS: TOE-KICK ATTACHMENT INSTRUCTIONS (HORIZONTAL vs. VERTICAL) Self-Contained Units: Toe-Kick Attachment Instructions • Toe-kick venting designs vary depending upon whether it is located at Note: Illustrations intake or discharge side of case. Shown May Not • Proper airflow will be maintained by following these instructions: Exactly Reflect Every A.
Page 17
PLAN-O-GRAM (LOAD LEVEL GUIDELINES): FROM SCC P/N 20-24592 Plan-O-Gram (Load Level Guidelines) > Note: Any changes to this sheet must also be made to SCC P/N 20-24592 CAUTION! TO MAINTAIN SAFE PRODUCT TEMPERATURES & AIRFLOW: DO NOT STACK PRODUCT NEARER THAN 1” TO UNDERSIDE OF FASCIA ...
Page 18
THERMOMETERS (DIGITAL THERMOMETER & OPTIONAL “CHECK TEMPERATURE”) Thermometers Thermometers are located on rear plenum at upper area of case. • Digital thermometer is on ALL merchandisers. • The “Check Temperature” thermometer is optional. • See illustrations below. Illustration Shown May Not Exactly Reflect Every Digital Optional “Check...
Page 19
POWER-UP CHECK (EVAPORATOR FAN AREA) Power-Up Check (Evaporator Fan Area) After power has been supplied, evaporator coil fans will be operational. • To verify fans are operational, lift up deck pans; check to see that the coil fans are all functioning properly.
Page 20
MAINTENANCE FUNDAMENTALS: AFTERMARKET PRODUCT BIN - PLACEMENT 1. Upper product bin is to hang on acrylic shield at Aftermarket Product Bin - Placement front of case. • ModelFSI656R (Shown Below) May Not Reflect 2. Lower product bin prongs are to be inserted into Every Feature Or Option Of Your Particular Case.
Page 21
MAINTENANCE FUNDAMENTALS, CONT’D: SHELF & BRACKET ASSEMBLY REMOVAL 1. Shelf & Bracket Assembly Removal • Shelving is fixed; it is not adjustable. • Screws must be removed to remove shelves. • See illustrations below.
Page 22
Attach magnetic mounting clips onto LED light. • LED lights rarely require change-out. • Adjust magnetic mounting clips so they are equally • Contact Structural Concepts’ Technical Service spaced on LED light. Department for replacement LED lights. • Reattach LED light assembly to its shelf/header. •...
Page 23
RERIGERATION FUNDAMENTALS: REMOTE DRAIN LAYOUT Remote Unit Refrigeration Line Access, Connections & Servicing To Be Accomplished By Licensed Contractors Only • Illustration below shows location of refrigeration lines for remote connection. • Two (2) drains accessible from top of unit by lifting up decking. •...
Page 24
REFRIGERATION FUNDAMENTALS: SELF-CONTAINED DRAIN LAYOUT Self-Contained Refrigeration Line Access, Connections & Servicing To Be Accomplished By Licensed Contractors Only • Illustration below shows location of refrigeration lines for self-contained operation. • Four (4) drains accessible from top of unit by lifting up decking. •...
Page 25
REFRIGERATION FUNDAMENTALS: CONDENSATE PACKAGE ACCESS Self-Contained Units: Access to Condensate • See illustration below for locations. Package • Refrigerant lines are flexible to facilitate condensate package being slid out from case. Assembly/disassembly and servicing to be • Plastic glides are mounted at base to assist in performed by licensed refrigeration contractor.
Page 26
REFRIGERATION FUNDAMENTALS: CONDENSATE PACKAGE ILLUSTRATED PARTS BREAKDOWN Self-Contained Unit’s Condensate Package Condensate Package Configuration Illustrated Parts Breakdown • Illustration shown is from model FSI863R. Your unit’s component layout may slightly vary. Assembly/disassembly and servicing to be • Note: As shown in illustration below, condensate performed by licensed refrigeration contractor.
Page 27
GENERAL CLEANING (TO BE PERFORMED BY STORE PERSONNEL) FREQ. AREA / INSTRUCTIONS Daily Acrylic Air Deflectors (See Illustration Below): • Use WASH spray bottle on air deflectors. Wipe off residue with paper towel. • Use RINSE spray bottle on air deflectors. Dry with paper towel. Daily Stainless Steel Mirrors: Use stainless steel cleaner or glass cleaner on surface to remove finger prints and smudges.
Page 28
GENERAL CLEANING (TO BE PERFORMED BY STORE PERSONNEL), CONT’D Weekly Condenser Coil Air Filter Cleaning: off excess dust particles and debris from filter. DO NOT use rags or cloths. • A magnetized air filter is attached to the inside of 4.
Page 29
PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) WARNING! TURN OFF CASE BEFORE PERFORMING PREVENTIVE MAINTENANCE! FREQ. AREA / INSTRUCTIONS Quarterly Tub, Coil, Drain, Evaporator Fan Blades, Motors, Brackets: • Disconnect power from the case before cleaning the tub, coil, fan, motor and drain area! •...
Page 30
PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY), CONT’D 1. Honeycomb Air Diffuser Removal on pot sink or use RINSE spray bottle on honeycomb. Allow honeycomb to air dry or use vacuum ‘blow mode’. A. Wedge non-metallic device of suitable strength (such as a ballpoint pen) between honeycomb and end panel.
Page 31
TROUBLESHOOTING (TO BE PERFORMED BY STORE PERSONNEL*) CONDITION TROUBLESHOOTING Water Is On The Floor Check that drain at underside of case is properly routed to floor drain (remote cases) or evaporator pan (self-contained units). Call service provider. Fans Emit Excessive Noise Call service provider.
Page 32
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) CONDITION TROUBLESHOOTING Water Is On The Floor Check that the drain trap is free of debris. Check that the drain hose is correctly positioned over floor drain. Remote units condensate pump: Check that unit is operating properly. Check store conditions.
Page 33
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY), CONT’D CONDITION TROUBLESHOOTING Case Lights Are Not Follow previous page’s System Not Operating instructions. Working Check voltage at LED driver. If voltage is entering but not exiting, LED driver may be faulty. Check connection at front of case (from circuit breaker) for voltage.
Page 34
TROUBLESHOOTING - CONDENSING SYSTEM (BY TRAINED SERVICE PROVIDERS ONLY) CONDITION TROUBLESHOOTING Head Pressure Too High Check that the condensing coil is not dirty or covered. Check that condensing fans are working. Check that refrigerant is not overcharged. Perform sub-cooling check and verify that no contaminates are in system. Check that liquid line filter dryer is not plugged.
Page 35
TROUBLESHOOTING - EVAPORATOR SYSTEM (BY TRAINED SERVICE PROVIDERS ONLY) CONDITION TROUBLESHOOTING Low Suction Pressure Check if sight glass is flashing or showing low charge. Check that expansion valve (TXV) isn’t restricted. Check element charge. Check that liquid line or filter isn’t restricted. Check that refrigeration lines and/or hoses are not kinked on either high or low sides.
Page 36
TECHNICAL SERVICE page in this manual for • Serial labels are affixed at a wide range of places instructions on contacting Structural Concepts’ (on the header, near thermostat, at case rear, Technical Service Department. behind panels/toe-kicks, on electrical boxes, etc.).
Page 37
PROGRAMMABLE CONTROLLER (SELECT, CLICK ON OR SCAN QR CODE FOR INFORMATION) Determine Which Programmable Controller Is On Your Case (Controllers That Are Commonly Used By Structural Concepts Are Shown Below). Your Particular Programmable Controller May Differ. Carel® ir33 Platform Carel® PJEZ Platform Dixell®...
Page 38
STRUCTURAL CONCEPTS TECHNICAL SERVICE CONTACT INFORMATION & LIMITED WARRANTY YOU MUST HAVE THE FOLLOWING INFO AVAILABLE TECH SERVICE/WARRANTY CONTACT INFO: BEFORE CONTACTING STRUCTURAL CONCEPTS: 1 (800) 433-9490 / EXTENSION 1 SERIAL NO. / MODEL NO. / STORE NO. / STORE...
Need help?
Do you have a question about the FSI656R and is the answer not in the manual?
Questions and answers