Structural Concepts FUSION User Manual

Ambient cake decorating station

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FUSION
FUSION AMBIENT CAKE DECORATING STATION: MODEL GHSSCD336LB.5744A
FUSION REFRIGERATED SELF-SERVICE BAKERY DISPLAY CASES: MODELS GHSSCD436RLB.5872 / GHSSCD636RLB /
GHSSCD636RLB.5872A / GHSSACS639RLB
FUSION REFRIGERATED SELF-SERVICE LOWER OPEN PROFILE CHEESE DISPLAY CASE: MODEL GHSSEH636RLB
FUSION REFRIGERATED SELF-SERVICE HIGH VOLUME BAKERY DISPLAY CASE: MODEL GHSSACS839RLB / STAINLESS
STEEL WORK SURFACE / UV-GLUED GLASS SNEEZE GUARD / END PANEL CONFIGURATION VARIES
GHSSEH636RLB
GHSSCD436RLB.5872
(Similar to GHSSCD636RLB.5872A
GHSSACS839RLB
USER MANUALS\20-32516_FUSION_USER MANUAL_GHSSAC_GHSSCD_GHSSEH_(L)(H)_AMB_REF_SVC_SELF-SVC_CASE
CAREFULLY FOLLOW THESE INSTRUCTIONS
MANUAL
GHSSCD236LB.5744
Structural
Concepts Corp. ∙ 888 E. Porter Rd ∙ Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 ∙ www.structuralconcepts.com
USER
GHSSACS639RLB
SCC P/N
20-32516
GHSSCD636RLB
GHSSCD336LB.5744A
REV J DATE: 07/10/2023

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Summary of Contents for Structural Concepts FUSION

  • Page 1 GHSSCD636RLB.5872A / GHSSACS639RLB FUSION REFRIGERATED SELF-SERVICE LOWER OPEN PROFILE CHEESE DISPLAY CASE: MODEL GHSSEH636RLB FUSION REFRIGERATED SELF-SERVICE HIGH VOLUME BAKERY DISPLAY CASE: MODEL GHSSACS839RLB / STAINLESS STEEL WORK SURFACE / UV-GLUED GLASS SNEEZE GUARD / END PANEL CONFIGURATION VARIES GHSSACS639RLB GHSSEH636RLB GHSSCD436RLB.5872...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ………………………………………………………………………………………... OVERVIEW / TYPE 1 vs. 2 / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS ..INSTALLATION: REMOVAL FROM SKID, REMOVING VERTICAL LOWER FRONT PANELS ..…... INSTALLATION: FRAME SUPPORT RAILS / SEALING TO FLOOR ….……………………………….. INSTALLATION: ADJUSTING FRONT PANELS / ADJOINING UNITS ………………………….……...
  • Page 3: Overview / Type 1 Vs. 2 / Compliance / Warnings / Precautions / Wiring / Plugs

    80 °F (27 °C) and maximum relative humidity of 55%. • These Structural Concepts cases are designed to • If you are unsure if your unit is classified as NSF/ANSI merchandise packaged products at 41 °F (5 °C) or less Type I or Type II, see tag next to serial label on your case.
  • Page 4 CONDITION TYPE, COMPLIANCE and WARNINGS. • This disclosure statement has been reviewed and WIRING DIAGRAM approved by Structural Concepts and Structural Concepts attests, under penalty of perjury, that these statements • Each case has its own wiring diagram folded and in its are true and accurate.
  • Page 5 OVERVIEW / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING DIAGRAM / CORDS & PLUGS PRECAUTIONS OVERVIEW • • These Structural Concepts cases should be installed and Following are important precautions to prevent damage to unit or merchandise. Read carefully! operated according to these instructions to ensure proper performance. Improper use will void warranty.
  • Page 6: Installation: Removal From Skid, Removing Vertical Lower Front Panels

    INSTALLATION: REMOVAL FROM SKID, REMOVING VERTICAL LOWER FRONT PANELS 1. Remove From Skid (With Frame Support Rails) • Remove shipping brace that may be securing case to skid. • Support case to prevent tipping. • Caution! Frame support rails can be damaged if case hits floor with heavy force! •...
  • Page 7: Installation: Frame Support Rails / Sealing To Floor

    INSTALLATION: FRAME SUPPORT RAILS / SEALING TO FLOOR 3. Cases With Frame Support Rails: Shim • Illustration below shows case with frame support rails. • Shims will be provided with all cases that have frame support rails. • Use shims to level case. •...
  • Page 8: Installation: Adjusting Front Panels / Adjoining Units

    INSTALLATION: ADJUSTING FRONT PANELS / ADJOINING UNITS 4. Bolting and Caulking Units Together Follow these steps to assure a secure, level lineup. Sanitation Bead Refrigeration Bead A. Begin all lineups leveling from highest point of Approximate hole locations pointed floor. at with arrows B.
  • Page 9: Installation: Drawers / Storage / Electrical Connections

    INSTALLATION: DRAWERS / STORAGE / ELECTRICAL CONNECTIONS (GHSSCD336LB.5744A) Ambient Model GHSSCD336LB.5744A Is 6. Electrical Connections Shown In Below Illustration Field Access Box / LED Driver 5. Ambient Drawers / Ambient Storage Areas > Note: Lower front panel must be lifted up and off. See INSTALLATION: REMOVAL FROM SKID, •...
  • Page 10: Installation: Drawers / Storage / Electrical / Thermostat

    INSTALLATION: DRAWERS / STORAGE / ELECTRICAL / THERMOSTAT (GHSSCD436RLB.5872) Model GHSSCD436RLB.5872 Shown Below • To access, remove rear toe-kick (no screw removal required). (GHSSCD636RLB.5872A Has Similar Layout) • Carefully and slowly slide out electrical box. 7. Ambient Drawers / Ambient Storage Areas •...
  • Page 11: Installation: Drawers / Storage / Electrical / Thermostat

    INSTALLATION: DRAWERS / STORAGE / ELECTRICAL / THERMOSTAT (MODEL GHSSCD636RLB) Model GHSSCD636RLB Shown Below slide out electrical box. • Remove ballast box / LED driver box cover. 10. Ambient Drawers / Ambient Storage Areas • Note: Wiring process must be performed by •...
  • Page 12 INSTALLATION: REFRIGERATION LINE STUB-UP CONNECTIONS / DRAIN CONNECTIONS Note: Model GHSSCD636RLB Shown Below • Fill access hole with suitable filler to insure watertight integrity of tub. (Models GHSSCD436RLB.5872 and • Illustration at top-right may not reflect every GHSSCD636RLB.5872A Have Similar Layout) feature or option of your particular case.
  • Page 13: Start-Up: Case Operation / Case Lights / Light Switch Thermometer

    START-UP: CASE OPERATION / CASE LIGHTS / LIGHT SWITCH THERMOMETER Display Case Start-Up • Thermometers reflect internal air temperature only (not actual food temperature). 1. Case Operation • Use probe thermometers to determine actual • Case will power-up when properly field wired. product temperatures.
  • Page 14: Maintenance: Led Lights Removal / Replacement / Plug & Cords Positioning

    LED in base of clip and then Removal of Faulty LED Lights: snapping into clip at FLANGE SIDE. • Contact Structural Concepts’ Technical Service • Department for replacement LED lights. Press plug’s barrel-shaped insert deep into LED •...
  • Page 15: Maintenance: Bracket Retainers / Shelf Ass'y / Drain / Txv / Fans / Valves, Etc

    MAINTENANCE: BRACKET RETAINERS / SHELF ASS’Y / DRAIN / TXV / FANS / VALVES, ETC. Maintenance, Continued 5. Drain / Trough / TXV / Evaporator Fans & Coils / Refrigeration Lines / Valves, Etc. 3. Bracket Retainer Removal • To remove brackets, it may be necessary to •...
  • Page 16: Maintenance: Lighted Upper Cake Display Layout (Model Ghsscd636Rlb Only)

    MAINTENANCE: LIGHTED UPPER CAKE DISPLAY LAYOUT (MODEL GHSSCD636RLB ONLY) Maintenance, Continued 6. Lighted Upper Cake Display Layout • Lighted upper cake display allows cakes to be prominently displayed to customers. • See illustration below for general layout. • See cleaning schedule for cleaning instructions. Cake Display Sneeze Guard Left Sneeze...
  • Page 17: General Cleaning (To Be Performed By Store Personnel)

    GENERAL CLEANING (TO BE PERFORMED BY STORE PERSONNEL) AREA TO CLEAN FREQ. INSTRUCTIONS Case Exterior Daily Acrylic: Clean any acrylic surfaces (including air deflectors and with a mild soap and water solution and a soft cloth. Caution! Never use ammonia-based cleaners on acrylic. Incorrect cleaning agents or abrasive cleaning cloths cause surface to ‘cloud’...
  • Page 18: Engineered (Synthetic) Quartz Care And Maintenance

    ENGINEERED (SYNTHETIC) QUARTZ CARE AND MAINTENANCE Engineered Engineered (Synthetic) Quartz Overview: Quartz • Engineered (synthetic) quartz is a ‘man-made’ product. It is sometimes called “engineered stone.” It is made from Overview crushed quartz particles bonded with polyester, styrene, resin, pigments and tert-butyl peroxybenzoate. •...
  • Page 19: Troubleshooting (To Be Performed By Store Personnel)

    TROUBLESHOOTING (TO BE PERFORMED BY STORE PERSONNEL) CONDITION TROUBLESHOOTING Case Not Lining Up See INSTALLATION: REMOVAL FROM SKID, REMOVING VERTICAL LOWER FRONT PANELS section in manual for instructions on properly aligning case (alongside other cases) and shimming rails. Water Is On The Floor Call service provider.
  • Page 20: General Cleaning (To Be Performed By Trained Service Providers Only)

    GENERAL CLEANING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) AREA TO CLEAN FREQUENCY INSTRUCTIONS Case Interior Monthly Evaporator Fan Shroud Area (Under Decking): Caution! Due to rotating fans in area, turn off case and disconnect plug from wall outlet before beginning fan shroud (and surrounding tub area) cleaning! 1) Turn off power.
  • Page 21: Troubleshooting (To Be Performed By Trained Service Providers Only) - Page 1 Of 2

    TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) - PAGE 1 of 2 CONDITION TROUBLESHOOTING Case Not Lining See INSTALLATION section in manual for instructions on properly aligning case (alongside other cases) and adjusting levelers. Water Is On The Caution! Water on flooring can cause much damage! Until cause is determined Floor (and repaired), following these procedures:...
  • Page 22 TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) - PAGE 2 of 2 CONDITION TROUBLESHOOTING Case Lights Are Not Check that ALL of the light cords and plugs are properly connected. See Working START-UP: LIGHTS / OPERATION / LED REMOVAL & REPLACEMENT / CORDS &...
  • Page 23: Troubleshooting - Condensing System

    TROUBLESHOOTING - CONDENSING SYSTEM (BY TRAINED SERVICE PROVIDERS ONLY) CONDITION TROUBLESHOOTING Head Pressure Too High Check that the condensing coil is not dirty or covered. Check that condensing fans are working. Check that refrigerant is not overcharged. Perform sub-cooling check and verify that no contaminates are in system. Check that liquid line filter dryer is not plugged.
  • Page 24: Troubleshooting - Evaporator System

    TROUBLESHOOTING - EVAPORATOR SYSTEM (BY TRAINED SERVICE PROVIDERS ONLY) CONDITION TROUBLESHOOTING Low Suction Pressure Check if sight glass is flashing or showing low charge. Check that expansion valve (TXV) isn’t restricted. Check element charge. Check that liquid line or filter isn’t restricted. Check that refrigeration lines and/or hoses are not kinked on either high or low sides.
  • Page 25: Preventive Maintenance

    PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDER) WARNING! TURN OFF CASE BEFORE PERFORMING PREVENTIVE MAINTENANCE! PREVENTIVE FREQ. INSTRUCTIONS MAINTENANCE Case Exterior Quarterly Under Case Cleaning: Once refrigeration package is clear of unit, vacuum under case to remove dust and dirt that may collect under case. Quarterly Honeycomb: Check honeycomb air diffuser to determine whether it is dirty.
  • Page 26: Only)

    MAINTENANCE FUNDAMENTALS - HONEYCOMB AIR DIFFUSERS (SERVICE TECHNICIANS ONLY) Honeycomb Air Diffuser Removal Use brush to dislodge stubborn or sticky residue. Dry by using vacuum’s blow mode (vs. suction mode). See PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDER) Honeycomb Air Diffuser Installation section in this manual for cleaning frequency.
  • Page 27: Serial Label Information & Location

    TECHNICAL SERVICE page in this manual for • Serial labels are affixed at a wide range of places instructions on contacting Structural Concepts’ (on the header, near thermostat, at case rear, Technical Service Department. behind panels/toe-kicks, on electrical boxes, etc.).
  • Page 28 TECHNICAL SERVICE page in this manual for • Serial labels are affixed at a wide range of places instructions on contacting Structural Concepts’ (on the header, at case rear, behind panels or Technical Service Department. toe-kicks, on electrical boxes, etc.).
  • Page 29: Technical Service Contact Information / Warranty Information

    STRUCTURAL CONCEPTS TECHNICAL SERVICE CONTACT INFORMATION & LIMITED WARRANTY YOU MUST HAVE THE FOLLOWING INFO AVAILABLE TECH SERVICE/WARRANTY CONTACT INFO: BEFORE CONTACTING STRUCTURAL CONCEPTS: 1 (800) 433-9490 / EXTENSION 1 SERIAL NO. / MODEL NO. / STORE NO. / STORE...

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