Table of Contents
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- 1 Overview / Nsf® Type / Compliance / Warnings / Precautions / Wiring / Plugs - Pg 1 of 2
- 2 Start-Up and Operation
- 3 Maintenance and Operation
- 4 Electrical Fundamentals
- 5 Illustrated Parts Breakdown for Model Sb5766.3923/3923A (Similar to Other Models)
- 6 Parts List for Model Sb5766.3923/3923A (Similar to Other Models)
- 7 Illustrated Parts Breakdown / Parts List for Model Sb5735 Condenser Pkg
- 8 Troubleshooting
- Download this manual
OPERATING MANUAL
SELF-CONTAINED REFRIGERATED
SERVICE / SELF-SERVE UNITS
Model SB5735............34 1/2"L* x 33"D** x 58 7/8"H~
Model SB5754.3924..........54"L* x 33"D** x 58 7/8"H~
Model SB5766.3923.........66"L* x 33"D** x 58 7/8"H~
Model SB5766.3923A.......66"L* x 33"D** x 58 7/8"H~
Model SB5766.4999.........66"L* x 33"D** x 58 7/8"H~
Model SB5766.5106.........66"L* x 33"D** x 58 7/8"H~
* With End Panels
** 47 1/8" With Rear Ledge upright
~ With Adjustable Levelers Extended 1 5/8" Below Base Frame
Certification: NSF-7, CRMA, UL/CSA
I:\Oper Manuals - PUB\Starbucks\SB5735_SB5766-3923A_SB5754-3924_54100.pub
READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
SB5766.3923A
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
P/N 54100
SB5754.3924
SB5735
Rev I Date: 3.5.2013
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Table of Contents
Troubleshooting
Related Manuals for Structural Concepts SB5735 Series
Summary of Contents for Structural Concepts SB5735 Series
- Page 1 READ AND SAVE THESE INSTRUCTIONS INSTALLATION & P/N 54100 OPERATING MANUAL SELF-CONTAINED REFRIGERATED SERVICE / SELF-SERVE UNITS SB5754.3924 SB5766.3923A Model SB5735………...34 1/2”L* x 33”D** x 58 7/8”H~ Model SB5754.3924……..54”L* x 33”D** x 58 7/8”H~ Model SB5766.3923..….…66”L* x 33”D** x 58 7/8”H~ Model SB5766.3923A….…66”L* x 33”D** x 58 7/8”H~ Model SB5766.4999…...…66”L* x 33”D** x 58 7/8”H~ Model SB5766.5106..….…66”L* x 33”D** x 58 7/8”H~...
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Page 2: Table Of Contents
TABLE OF CONTENTS OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS .….. REFRIGERATION ASS’Y REMOVAL, CASE REMOVAL AND LEVELER ADJUSTMENT ………….. START-UP AND OPERATION …………...…...…..……………………………………………….………… SECURITY ………….……………...….…………...…...…..…………………………………………………... 9-11 MAINTENANCE AND OPERATION ..…………...…...…..……………………………………………..…… ELECTRICAL FUNDAMENTALS ………...…...…..…………………………………….……………...……. 13-14 REFRIGERATION FUNDAMENTALS ..………………...…..……………………………………..…………... -
Page 3: Overview / Nsf® Type / Compliance / Warnings / Precautions / Wiring / Plugs - Pg 1 Of 2
If unsure if unit is NSF® Type 1 or 2, see tag next to OVERVIEW serial label. See SERIAL LABEL LOCATION & These Structural Concepts merchandisers are INFORMATION LISTED / TECH INFO & SERVICE designed to merchandise pre-chilled packaged section in this manual for sample serial labels. - Page 4 OVERVIEW / NSF® TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PG 2 of 2 PRECAUTIONS WIRING DIAGRAM This sheet contains important precautions to prevent Each case has its own wiring diagram folded and in damage to unit or merchandise.
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Page 5: Refrigeration Ass'y Removal, Case Removal And Leveler Adjustment
REFRIGERATION ASSEMBLY REMOVAL, CASE REMOVAL AND LEVELER ADJUSTMENT 1. Removing Refrigeration Assembly Note: Retain screws that are removed from the CASE shipping brackets (Screws will be used as Toe-Kick fasteners). Remove front panel. Lift front panel upward from the lower edge, approximately one half inch to detach from the retainer hooks. -
Page 6: Start-Up And Operation
START-UP AND OPERATION 1. Merchandiser Start-Up Remove rear toe-kick (by removing four screws, two at each end). Turn main power on. Switch (220V) is up and under rear raceway on right side of case. The Controller display will illuminate. ... - Page 7 START-UP AND OPERATION, CONTINUED 3. Fluorescent Light Guidelines Turn lights on. All of the lights should come on at the same time. First time lighting may require a short warm up period for the bulbs. Slightly dim or a flickering of new bulbs is normal.
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Page 8: Security
SECURITY Anti-Theft Grid Installation (Optional Item only on Model SB5766) Position Anti-Theft Grid so that the locking rods extend down pointing towards the floor. Insert grid extensions into the forward air return louver. With “U” shackle released from the padlock base, insert the locking “U” of the padlocks through the sta- tionary locking bracket. -
Page 9: Maintenance And Operation
MAINTENANCE AND OPERATION 1. Crumb Tray Located in back of case under ledge. Pull out to empty and clean. Replace promptly. Note: Make sure drawer is pushed in tight to maintain refrigeration efficiency. 2. Removing the Rear Doors ... - Page 10 MAINTENANCE AND OPERATION, CONTINUED 5. Removing and Replacing Toe-Kicks Panels Front and rear kicks be removed first and installed last when performing maintenance. 6. Removing Front Toe-Kick Remove the two screws located on the upper front of the toe-kick at both ends. 7.
- Page 11 MAINTENANCE AND OPERATION, CONTINUED to the rear of the case. Lower the baffle, with slots 9. Service Area, Ambient / Refrigerated Note: Illustrations at right may not depict an facing up, back down into the air channel. exact representation of every particular unit. ...
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Page 12: Electrical Fundamentals
If a temperature setting change is required, follow the Programming Steps in the Temperature Controller section of this operating manual. If service is required to the temperature control unit, call Structural Concepts. This maintenance should be performed by a Rear certified technician. Temperature Wireway... -
Page 13: Refrigeration Fundamentals
REFRIGERATION FUNDAMENTALS 1. Refrigeration: Access, Connections & Removal Note: Rollers are mounted to the units base to facilitate in moving the condenser. Remove front panel. Lift panel from lower edge upward approximately a half inch. Remove front toe-kick. ... - Page 14 REFRIGERATION FUNDAMENTALS, CONTINUED 3. Expansion Valve Access The expansion valve is accessible from the front of the case. Remove lower decking using finger hole to lift up and pull out. The expansion valve (TXV) is located directly below the access panel. 4.
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Page 15: Hot Gas Condensate Evaporative System Operation
(see Illustration above top-right) To obtain replacement Wicking Material go to www.filters-now.com at (877) 991-0400 and order filter ‘UFK01’ or call Structural Concepts Corporation Technical Service at 1-(800)-433-9489 and order part # 83328. Indicator Light... -
Page 16: Load Level Guidelines [Applicable To All Models]
LOAD LEVEL GUIDELINES [APPLICABLE TO ALL MODELS] Load Level Guidelines Caution! Do Not Block Airflow! If airflow is blocked by product, product temperatures will vary and possibly reach unsafe levels. > Illustration below displays product placement allowing proper air flow. >... -
Page 17: Serial Label Location & Information Listed / Tech Info & Service
For additional technical information and service, see the TECHNICAL SERVICE page in this manual for instructions on contacting Structural Concepts’ Technical Service Department. See images below for samples of both refrigerated and non-refrigerated serial labels. ... -
Page 18: Illustrated Parts Breakdown For Model Sb5766.3923/3923A (Similar To Other Models)
ILLUSTRATED PARTS BREAKDOWN FOR MODEL SB5766.3923/3923A (SIMILAR TO OTHER MODELS) - Page 19 ILLUSTRATED PARTS BREAKDOWN FOR MODEL SB5766.3923/3923A (SIMILAR TO OTHER MODELS)
- Page 20 ILLUSTRATED PARTS BREAKDOWN FOR MODEL SB5766.3923/3923A (SIMILAR TO OTHER MODELS) NOTE: MODEL SB5754.3924 CONDENSER PACKAGE IS SIMILAR TO ILLUSTRATION SHOWN...
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Page 21: Parts List For Model Sb5766.3923/3923A (Similar To Other Models)
PARTS LIST FOR MODEL SB5766.3923/3923A (SIMILAR TO OTHER MODELS) Rack Light Assembly LH or RH Crumb Tray Upper ABS Shelving Condiment Pan Bulb Rear (Pike) Door, Left or Right Hand Specific Front Air Return Ledge Support Bracket Channel Center Glass Divider Ledge Support Bracket Clam Shell Assembly Baffle Assembly... -
Page 22: Illustrated Parts Breakdown / Parts List For Model Sb5735 Condenser Pkg
ILLUSTRATED PARTS BREAKDOWN / PARTS LIST FOR MODEL SB5735 CONDENSER PACKAGE Embraco® Hermetic Compressor Fan, Fan Shroud, Fan Blades Receiver Filter Drier Electrical Box - Hot Gas Overflow Roll Out Pan, Condenser Unit Condensate Pan Caster, For Condenser Unit Pan Hot Gas Loop Condensate System Sight Glass Evaporative Wicking Material... -
Page 23: Cleaning Schedule [To Be Performed By Store Personnel]
CLEANING SCHEDULE [TO BE PERFORMED BY STORE PERSONNEL] WARNING! TURN OFF POWER TO CASE BEFORE PERFORMING PREVENTIVE MAINTENANCE! Cleaning Frequency Instructions Glass / Mirrors: Clean front glass, glass shelves, and mirrors with a household Case Exterior Daily or commercial glass cleaner. Acrylic: Clean with a warm water and mild soap solution and soft cloth. -
Page 24: Cleaning Schedule [To Be Performed By Trained Service Providers Only]
CLEANING SCHEDULE [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] WARNING! TURN OFF POWER TO CASE BEFORE PERFORMING PREVENTIVE MAINTENANCE! Maintenance Freq. Instructions Qtly Condensing Coil: Using air pressure or an industrial strength vacuum, clean the Case dust and dirt that may collect on the condenser coil. It may be necessary to use a Exterior soft-bristled brush to loosen up caked dust and debris that may form on coil. - Page 25 TROUBLESHOOTING [TO BE PERFORMED BY STORE PERSONNEL] - PAGE 1 of 2 Check the relative humidity in the store. Product is Drying Out Check that the drain is correctly positioned over condensate pan. Water on the Floor Check that condensate overflow pan is plugged in. Check that the case is aligned, level and plumb.
- Page 26 TROUBLESHOOTING [TO BE PERFORMED BY STORE PERSONNEL] - PAGE 2 of 2 If display is flashing, refer to Carel® Temperature Controller Section Controller Display Flashing in this manual. If a large amount of warm product was added to the case, it will take Not Holding Temperature time for the temperature to adjust.
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Page 27: Troubleshooting
TROUBLESHOOTING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] - PAGE 1 of 3 CONDITION TROUBLESHOOTING See Installation Section for instructions on properly aligning case (alongside other Case Not Lining cases) and adjusting levelers. Caution! Water on flooring can cause much damage! Until cause is determined (and Water Is On The repaired), follow these procedures: Floor... - Page 28 TROUBLESHOOTING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] - PAGE 2 of 3 CONDITION TROUBLESHOOTING Check that the case is aligned, level and plumb. Fan Emits Excessive Noise Check evaporator fan for cleanliness. Unplug/power off fan motors. Check motor shaft for bearing wear. Check that fan motors are securely mounted in brackets.
- Page 29 TROUBLESHOOTING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] - PAGE 3 of 3 CONDITION TROUBLESHOOTING Check that light switch is in the on position. Case Lights Are Not Working Check that ALL of the light cords and plugs are properly connected. See MAINTENANCE - LIGHT FIXTURES (LED LIGHT FIXTURES) section.
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Page 30: Troubleshooting [By Trained Service Providers Only] - Condensing System
TROUBLESHOOTING [BY TRAINED SERVICE PROVIDERS ONLY] - CONDENSING SYSTEM CONDITION TROUBLESHOOTING Check that the Condensing Coil is not dirty or covered. Head Pressure Too High Check that Condensing Fans are working. Check that refrigerant is not overcharged. Check to verify that a non-condensable is not in the system. Check that Liquid Line Drier is not plugged. -
Page 31: Troubleshooting [By Trained Service Providers Only] - Evaporator System
TROUBLESHOOTING [BY TRAINED SERVICE PROVIDERS ONLY] - EVAPORATOR SYSTEM CONDITION TROUBLESHOOTING Check that the Refrigerant doesn’t have a low charge. Low Suction Pressure Check that Expansion Valve (TXV Valve) isn’t restricted. Check that Liquid Line or Filter isn’t restricted. Check that Evaporator Motors are working. Check that High Superheat doesn’t need adjusting. -
Page 32: Preventive Maintenance - Honeycomb Air Diffusers
PREVENTIVE MAINTENANCE - HONEYCOMB AIR DIFFUSERS [TRAINED SVC. PROVIDERS ONLY] Honeycomb Air Diffuser Removal Clean honeycomb with warm water and soap See PREVENTIVE MAINTENANCE (TO BE solution. Submerse if necessary. Use brush to PERFORMED BY TRAINED SERVICE PROVIDER) dislodge stubborn or sticky residue. Dry by using section in this manual for cleaning frequency. -
Page 33: Carel® Controller - Programming The Instrument
Read And Save These Instructions - Page 1 of 3 Integrated Electronic Microprocessor Controller Programming The Instrument ▲ mute To Modify The Setpoint ▼ 1. Press and hold the “SET” key for at least 1 second. 2. Use arrow keys ▲ ▼ on temperature ▲... -
Page 34: Signals: Display, Buzzer And Relay
Read And Save These Instructions - Page 2 of 3 Integrated Electronic Microprocessor Controller User Interface - Display Summary Table of Alarm and Signals: Display, Buzzer and Relay reset alarms w/manual reset / reset HACCP alarms / reset temp. monitoring... -
Page 35: Programming Key)
Read And Save These Instructions - Page 3 of 3 Integrated Electronic Microprocessor Controller Summary Table of Operating Parameters CODE PARAMETER UOM* TYPE MINIMUM MAXIMUM DEFAULT Select Celsius (°C) or Fahrenheit (°F) flag Calibration of probe 1 °C/°F Calibration of probe 2 °C/°F For Case Specific... -
Page 37: Scc Technical Service Contact Information & Starbucks Limited Warranty
Starbucks Limited Warranty All sales by Structural Concepts Corporation (SCC) are subject to the following limited warranty. “Goods” refers to the product or products being sold by SCC. Warranty Scope: Warranty is for equipment sold ONLY to Starbucks Corporation in the United States, Canada, Mexico and Puerto Rico. Equipment sold elsewhere may carry modified warranty.
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