Related Manuals for Bender iONiX Light 25 Wallbox
Summary of Contents for Bender iONiX Light 25 Wallbox
- Page 1 Manual EN iONiX Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Charging point for electric vehicles according to CCS2 standard iONiX 25_DC-Wallbox_D00461_01_M_XXEN/01.2024...
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Page 2: Table Of Contents
Table of contents Table of contents General information................... 4 Indication of important instructions......................4 Signs and symbols............................4 Manufacturer, service and scope of delivery..................4 Transport and storage........................... 5 Warranty and liability.............................6 Responsibilities of the operator or the owner..................6 Disposal of devices............................7 Legal notice................................7 1.8.1 Instructions for correct measurement in accordance with the CSA-type examination... - Page 3 Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Initial commissioning..................32 Operation......................34 Status indications on the ALM.........................35 Status indications on the RFID display field..................36 Modes of operation............................37 Charging................................37 7.4.1 End charging..............................40 Display screens on the DC energy meter.................... 41 Invoicing verification............................41...
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Page 4: General Information
Recycling RoHS directives Manufacturer, service and scope of delivery Manufacturer Bender GmbH & Co. KG Londorfer Strasse 65 35305 Gruenberg Service If service is needed, you can find the contact information of the installer who installed the DC Wallbox on the service sticker on the door. -
Page 5: Transport And Storage
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Scope of delivery The DC Wallbox is delivered as a complete device, upright, in a package on a pallet. Included in the scope of delivery: • 1x DC Wallbox including cable cover •... -
Page 6: Warranty And Liability
General information Carrying and lifting Surface Colour Enclosure element Surfaces that may be touched Green Top and bottom Surfaces that may not be touched White Door (glass) Side parts (plastic in some cases) Status and ambient lighting Status and lighting mast Warranty and liability The manufacturer guarantees the function described in the operating instructions. -
Page 7: Disposal Of Devices
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox During all work (mounting, commissioning, servicing, operation, repair and demounting), the instructions contained in this manual must be observed. Disposal of devices For disposal, the applicable directives and laws must be observed. -
Page 8: Obligations For The User Of The Measured Values From The Charging Device (Emsp)
General information legal time limits for taking legal action regarding the business transaction. No substitute values may be created for accounting purposes for data that is not available. The user of this product shall provide an electronic form of CSA-approved operating instructions to users of measured values obtained from this product and used in commerce. - Page 9 Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox c) Charged energy in kWh d) Credit card number If the customer requires proof of the correct transfer of the measurement results from the charging device to the invoice, the user of the measured value is obligated to provide this proof in accordance with section 33, para.
- Page 10 General information In the event of a justified notification of the need to conduct calibrations, check results and carry out usage monitoring measures, the EMSP shall enable authentication of the products used by the EMSP pertaining to these operating instructions by providing suitable means of identification. 10.
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Page 11: List Of Abbreviations
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox List of abbreviations Abbreviation Description Ambient Light Module (ALM113): Printed circuit board at the upper end of the status and lighting mast Type examination certificate BNetzA German Federal Network Agency... -
Page 12: Design And Operation
Design and operation Design and operation ADVICE Some of the functions described in the following chapters depend on the selected variant (see chapter “Ordering information”, page 55) and are not available in all DC wallboxes. Intended use The DC Wallbox is intended for DC charging of electric vehicles in charging mode 4, in accordance with IEC 61851-1 and IEC 61851-23. -
Page 13: Design
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Design 3.2.1 Device view Front view with the door open iONiX 25_DC-Wallbox_D00461_01_M_XXEN/01.2024... - Page 14 Design and operation Legend Component Description designation Service label (see chapter “Manufacturer, service and scope of delivery”, page 4) KE103 RFID card reader: RFID 105 (dependent on the variant) PH101 Display KF101 Communication module: HMI180 Safety unit: SU621 DC charge controller: DCC613 DC current sensor: 4647-X050 DC NH fuse (low-voltage high-performance fuse): Siba NH0 125A - 2058521.125 BC301...
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Page 15: Designations
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Component Description designation Voltage supply 230 V AC / 12 V DC for the charging electronics: Mean Well HDR-100-12 Air baffle Locking mechanism Via the circuit breaker (25) the DC Wallbox can be switched on and off. - Page 16 Design and operation The QR code on the left side of the name plate contains the public key and that on the right-hand side the manual. The QR codes shown here are examples and may differ from the originals. Calibration notice designation Located on the enclosure Depiction between the name plate and the...
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Page 17: Securing Mechanisms For The Dc Wallbox
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Charging cable designation On the charging cable behind the cord Depiction anchorage in the ALM View: Section through the status and lighting mast 3.2.3 Securing mechanisms for the DC Wallbox This chapter is only relevant for DC Wallboxes that comply with calibration regulations. -
Page 18: System Overview
Design and operation Position of the securing mechanism Bottom view Depiction* with the door closed Dimensions 60 x 20 mm Depending on the operator, the operator securing mechanism may differ from the one depicted here. System overview Legend Description Public power-supply grid Local communication network AC supply HV supply (L1, L2, L3, N) -
Page 19: Functional And Procedural Description
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Description Wi-Fi RFID / app Authorisation methods Communication Ethernet TCP/IP (incl. Modbus TCP) ADVICE Parallel operation of Wi-Fi and mobile phone network is not possible. Functional and procedural description The incoming current from the low-voltage distribution system is conducted via a contactor to the AC/DC converter (PU), which generates the DC voltage requested by the vehicle. -
Page 20: Dimensions And Mounting
Dimensions and mounting Dimensions and mounting The video with the mounting instructions can be called up here: "https://share.gm-w.de/d/ e8ed06600de04af4a131/files/?p=/bender_ionix_de.mp4". Dimensions Device dimensions Dimensions in mm View from the right View from the front Bottom view iONiX 25_DC-Wallbox_D00461_01_M_XXEN/01.2024... -
Page 21: Mounting
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Mounting Mounting dimensions Dimensions in mm View on mounting surface and mounting rail Wall Floor Interface area Infrastructure cable (cable length above ground at least 1000 mm) Clearance of at least 500 mm on the left and right Network connection (see chapter “Network connection”, page 26) - Page 22 Dimensions and mounting Dimensions of infrastructure of network connection Dimensions in mm Top view Wall Interface area Infrastructure cable (cable length above ground at least 1000 mm) Outline DC Wallbox Dimensions of network connection wiring Dimensions in mm Bottom view Wall Mounting instructions ADVICE...
- Page 23 Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox CAUTION Exercise caution to avoid damage to the device! The installation location must be chosen such that no direct lightning strike can occur. The DC Wallbox must be lifted onto the wall using a lifting table! The enclosure is attached to a wall when open.
- Page 24 Dimensions and mounting Mounting, top Mounting rail for attachment to the wall View of the mounting rail 1: Retaining lug, top (outside) Mounting, bottom 2: Spacer for attachment points, bottom (outside) 1: Attachment points, bottom (inside) View with the door of the DC Wallbox open iONiX 25_DC-Wallbox_D00461_01_M_XXEN/01.2024...
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Page 25: Removal
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Removal Procedure for removal • De-energise the DC Wallbox and secure it against reconnection of the power supply. The five safety rules as per DIN EN 50110-1 shall be observed! •... -
Page 26: Connection
Connection Ordinance – NAV). Only trained personnel are authorised to commission the device. To be able to carry out work on the IONIX Wallbox, the installer needs to obtain the certification issued by the Bender Academy or a system partner. - Page 27 Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox A qualified electrically skilled person inserts the network connection cable into the cable cover and feeds it into the enclosure of the DC Wallbox through a cable gland with PG thread. The lines must be attached according to the marking.
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Page 28: Connection Of Components
Connection Connection of components Wiring diagram For the devices DCC613, SU621, HMI180, and the PU only the terminal allocation to their respective functions is shown. iONiX 25_DC-Wallbox_D00461_01_M_XXEN/01.2024... - Page 29 Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Component Designation designation Network connection Surge protection device: Citel DAC40CS-31-275 Circuit breaker: Eaton PXL-C6/1N EMC filter Voltage supply 230 V AC / 24 V DC for the electronics of the AC/DC converter: Mean Well HDR-100-24...
- Page 30 Connection SU621 View: top, front, bottom Terminal Designation Relay contacts 12 V supply CP, PP, FE USB interface CAN interface Residual current transformer connection Temperature sensors, SPD alarm contact, weld check, Isometer DC+/DC- DC load-current sensor connection Status LED DCC613 View: top, front, bottom Terminal Designation...
- Page 31 Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox View: front Terminal Designation X10 – AC input X12 – 24 V supply X20 – DC output X30 - 2x CAN interface, control contact for active discharging HMI180...
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Page 32: Initial Commissioning
Initial commissioning Initial commissioning ADVICE If invoicing is carried out in accordance with calibration law, the DC Wallbox must be approved by the responsible calibration authority or by a repairer if components relevant under calibration law are modified (e.g. CCS2 charging cable, DC energy meter or DC charge controller). When establishing the electrical connection, ensure that the back-up circuit breaker of the low-voltage connection is “OFF”. - Page 33 Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Functional test After the initial commissioning, it must be verified that • the charging process works properly and • invoicing is carried out correctly. Display screen before charging begins Touching the display will display further instructions for charging.
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Page 34: Operation
Operation Operation The DC Wallbox can be used intuitively by users without special training. Additional markings or drawings can be attached to make first-time use easier. Depiction of operating elements (exterior view from the front) Legend Designation Description Light sensor The light sensor is used to adjust the brightness of the display and of the status indicator to the brightness of the surroundings. -
Page 35: Status Indications On The Alm
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Designation Description Lighting and status The charging status is indicated on the ALM at the end of the status and indicator lighting mast by LEDs and additionally on the RFID reader (see chapter “Status indications on the ALM”, page 35). -
Page 36: Status Indications On The Rfid Display Field
Operation Status indications on the RFID display field Similar as depicted Status • Authorisation process is ongoing lights up in parallel to 3 • The current authorisation is signalled by circular light patterns • Charging system is available lights continuously •... -
Page 37: Modes Of Operation
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Modes of operation The DC Wallbox enables two modes of operation: • Authorisation before the vehicle is plugged in • Authorisation after the vehicle is plugged in Authorisation can be carried out in different ways: •... - Page 38 Operation Authorisation - display screens Authorisation after plugging in Authorisation before plugging in ALM and RFID display: continuously green ALM and RFID display: continuously green ALM: continuously green ALM: continuously blue RFID display: (quickly) flashing blue RFID display: (slowly) flashing green ALM: continuously blue ALM: continuously green RFID display: (slowly) flashing green...
- Page 39 Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Authorisation after plugging in Authorisation before plugging in ALM: continuously blue ALM: continuously blue RFID display: (slowly) flashing blue RFID display: (slowly) flashing blue ALM: continuously blue RFID display: flashing blue...
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Page 40: End Charging
Operation Authorisation after plugging in Authorisation before plugging in ALM: continuously blue RFID display: continuously blue Display screens: charging station reserved 7.4.1 End charging End charging with a command from the vehicle End charging by initiating the end of charging in the controls in/on the vehicle. The DC Wallbox detects this and gives the user a period of 3 seconds to reconnect the plug and continue charging. -
Page 41: Display Screens On The Dc Energy Meter
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox End charging using the display In the freecharge mode (i. e. charging without having to pay, which can be set via the configuration interface) charging can be ended by pressing the "Stop" field on the display. -
Page 42: Decommissioning
Operation The signed meter values are automatically transmitted to the backend systems of the charging point operator and the invoicing partner. The invoicing partner is obligated to list the meter values including the signature for each transaction on the invoice. Customers use the so-called transparency software to check their invoices. -
Page 43: Troubleshooting And Diagnostics
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Troubleshooting and diagnostics Error state detection Errors can be diagnosed using the LEDs of the user interface and the servicing and configuration interface of the DC Wallbox (see chapter “Initial commissioning”, page 32, Access to configuration interface). - Page 44 Troubleshooting and diagnostics Problem Responsible Possible cause(s) Remedy for remedy Observe error indication on Status LED lights red Internal or external error the display. If necessary, end Customer charging and restart it Consult error code and error Customer service of Status LED lights red Internal or external error countermeasure on the...
- Page 45 Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Status Information/ instruction Status Too hot: charging power is reduced. Status Poor data connection: Charging fees will be will be invoiced later. Information to the operator The operator receives the following information by e-mail: •...
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Page 46: Testing
Testing Testing Test instructions for tests relevant under calibration law in the context of production and during inspections of devices in operation This section describes the tests to be carried out as part of the inspection of devices in operation. All tests shall be carried for each charging point. -
Page 47: Special Test Devices Or Test Software
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox display in compliance with calibration regulations must be implemented as follows: Extract the measured value data packets provided with the charging device signature via the Internet portal of the EMSP that issued the means of identification to authorise the charging process and verify the signature by means of the transparency and display (signature verification) software. -
Page 48: Calibration And Adjustment Procedure
Testing Checking the public key ADVICE Optionally the public key can be found directly at the front of the energy meter. It is visible when the wallbox door is opened. Note: When the door is opened, the operator securing mechanism is destroyed and must be replaced. -
Page 49: Description Of The Inspection And Servicing Work
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Work to be executed Testing the surge protection device PE conductor test Checking the insulation resistance Checking the filter for soiling and replacing it, if necessary Visual inspection: For defects on the cable and terminals, blackened areas,... -
Page 50: Functional Test
Testing 9.3.4 Functional test The DC Wallbox must be checked regularly with a functional test. For this, the DC Wallbox must run through a complete charging cycle without any error messages (see chapter “Initial commissioning”, page 32). The test can be carried out with an electric vehicle or optionally with a vehicle tester that conforms to IEC 61851-23. During the functional test of the DC Wallbox the enclosure must be closed. -
Page 51: Technical Data
Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Technical data 10.1 Tabular data General Dimensions (H x W x D) with cable cover 2.095 mm × 726 mm × 270 mm without cable cover 1.540 mm × 726 mm × 270 mm Weight approx. - Page 52 Technical data Installation Network type TT, TN-S, TN-C-S Short-circuit current to the EVSE 50 kA Characteristic of the upstream 3-phase circuit breaker ≤ 50 A Trigger threshold of the upstream 3-phase circuit breaker Power supply system 3NAC 230/400 V Conductor cross-section L1, L2, L3, N 6 mm²...
- Page 53 Light 25 Wallbox iONiX Medium 25 Wallbox iONiX Supreme 25 Wallbox Impact resistance in accordance with IEC 62262:2002-02 IK 10 Installation height < 2000 m AMSL up to 50 °C with power reduction Classification of climatic conditions acc. to IEC 60721...
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Page 54: Standards And Approvals
Technical data Energy management interfaces* EEbus SEMP Modbus TCP DLM max. number of charging points* With future software updates this function is activated or its functions are expanded. DC energy meter Mechanical ambient conditions Electromechanical ambient conditions Accuracy class 10.2 Standards and approvals The DC Wallbox complies with the following regulations and standards: •... -
Page 55: Declarations Of Conformity
Declarations of conformity EU declaration of conformity Hereby, Bender GmbH & Co. KG declares that the device covered by the Radio Directive complies with Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available at the following Internet address: https://www.bender.de/fileadmin/content/Products/CE/CEKO_iONiX-25.pdf... - Page 56 Alle Rechte vorbehalten. 35305 Grünberg Nachdruck und Vervielfältigung nur mit Germany Genehmigung des Herausgebers. © Bender GmbH & Co. KG, Germany Subject to change! The specified Tel.: +49 6401 807-0 All rights reserved. standards take into account the edition info@bender.de Reprinting and duplicating only with valid until 01.2024 unless otherwise...