Huawei UPS5000-E-60K-F60 User Manual

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UPS5000-E-(60 kVA-160 kVA)
User Manual (Low Voltage)
Issue
05
Date
2024-01-30
HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.

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Summary of Contents for Huawei UPS5000-E-60K-F60

  • Page 1 UPS5000-E-(60 kVA-160 kVA) User Manual (Low Voltage) Issue Date 2024-01-30 HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...
  • Page 3: About This Document

    Indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 4 Adapted the UPS to SmartLi and updated the monitoring user interfaces. 2020-04-27 Updated the user interfaces. 2019-03-13 Updated the part number. 2017-02-17 The issue is the first official release. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 5: Table Of Contents

    2.4.2.3 Dry Contact Card................................35 2.4.2.4 Monitoring Interface Card............................37 2.5 Typical Configurations................................. 42 2.5.1 Single UPS.................................... 42 2.5.2 1+1 Parallel System................................42 2.5.3 Dual-Bus System................................43 2.6 List of Optional Components............................44 Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 6 4.1.2 System Info Screen................................. 101 4.1.2.1 Module Data................................. 102 4.1.2.2 Runn. Info..................................102 4.1.2.3 Alarms..................................... 106 4.1.2.4 Settings....................................107 4.1.2.5 Maintenance..................................133 4.1.2.6 About....................................137 4.1.3 System Status................................... 137 4.1.4 Common Functions................................ 137 Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 7 5.5 Setting ECO Mode................................189 5.6 Testing Batteries..................................190 5.6.1 Lead-Acid Battery Test..............................190 5.6.1.1 Forced Equalized Charging Test..........................191 5.6.1.2 Shallow Discharge Test.............................. 192 5.6.1.3 Capacity Test................................. 193 5.6.2 Lithium Battery Test............................... 194 Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 8 8.5 Bypass Input Electrical Specifications.......................... 217 8.6 Battery Electrical Specifications............................. 217 8.7 Output Electrical Specifications............................. 218 8.8 System Electrical Specifications............................. 219 A Alarm List..........................220 B Acronyms and Abbreviations................... 230 Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 9: Safety Information

    Equipment damage due to force majeure such as earthquakes, floods, volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts, typhoons, hurricanes, tornadoes, and extreme weather conditions ● Operation beyond the conditions specified in this document Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 10: Personal Safety

    D ANGER During operations, use dedicated insulated tools to prevent electric shocks or short circuits. The insulation and voltage resistance must comply with local laws, regulations, standards, and specifications. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 11 – Trained personnel: personnel who are trained in technology and safety, have required experience, are aware of possible hazards on themselves in Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 12: Equipment Safety

    Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 13: Battery Safety

    Do not expose batteries at high temperatures or around heat sources, such as scorching sunlight, fire sources, transformers, and heaters. Battery overheating may cause leakage, smoke, flammable gas release, thermal runaway, fire, or explosion. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 14 . To prevent fire or equipment corrosion, ensure that flammable gases are properly exhausted. D ANGER The gases generated by a burning battery may irritate your eyes, skin, and throat. Take protective measures. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 15 WARNING After batteries are discharged, charge them in time to avoid damage due to overdischarge. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 16 Battery use scenarios are changed without prior approval from the Company. – Battery maintenance is not performed according to the instructions in the user manual, for example, failing to check battery terminals regularly. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 17 In the case of electrolyte leakage or structural deformation, contact the installer or Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 18 Inhalation: Evacuate from contaminated areas, get fresh air immediately, and seek immediate medical attention. ● Eye contact: Immediately wash your eyes with water for at least 15 minutes, do not rub your eyes, and seek immediate medical attention. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 19: Electrical Safety

    Before connecting cables, ensure that the equipment is intact. Otherwise, electric shocks or fires may occur. D ANGER Non-standard and improper operations may result in fire or electric shocks. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 20 ● Before installing power cables, check that cable labels are correct and cable terminals are insulated. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 21 ● Ensure that the protective ground point of the equipment is reliably connected to the ground screw of the metal enclosure (connection resistance: ≤ 0.1 ohms). Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 22 Do not perform any improper operations, for example, dropping cables directly from a vehicle. Otherwise, the cable performance may deteriorate due to cable damage, which affects the current-carrying capacity and temperature rise. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 23: Environmental Requirements

    Do not expose the equipment to flammable or explosive gas or smoke. Do not perform any operation on the equipment in such environments. D ANGER Do not store any flammable or explosive materials in the equipment area. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 24 ● Ensure that the ground in the installation environment is solid, free from spongy or soft soil, and not prone to subsidence. The site must not be located Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 25: Mechanical Safety

    Do not use tools that have signs of scratches or fail to pass the inspection or whose inspection validity period has expired. Ensure that the tools are secure and not overloaded. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 26 If two persons or more move a heavy object together, ensure that the object is lifted and landed simultaneously and moved at a uniform pace under the supervision of one person. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 27 Only trained and qualified personnel are allowed to work at heights. ● Do not work at heights when steel pipes are wet or other risky situations exist. After the preceding conditions no longer exist, the safety owner and Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 28 Ensure that the ladder is securely positioned and held firm. ● When climbing up the ladder, keep your body stable and your center of gravity between the side rails, and do not overreach to the sides. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 29 During hoisting, do not stand or walk under the crane or the hoisted objects. ● Do not drag steel ropes and hoisting tools or bump hoisted objects against hard objects during hoisting. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 30 To avoid short circuits or other risks, do not drill holes into buried pipes or cables. ● When drilling holes, protect the equipment from shavings. After drilling, clean up any shavings. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 31: Product Overview

    ● 100K: 100 kVA ● 160K: 160 kVA Rack type ● F60: 60 kVA rack ● F100: 100 kVA rack ● F160: 160 kVA rack This document involves the following product models: Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 32: Benefits

    100 kVA, 120 kVA, 140 kVA, and 160 kVA. NO TE ● The UPS5000-E-60K-F60 with a capacity of 20 kVA, 40 kVA, or 60 kVA has the same specifications as the UPS5000-E-100K-F100 with a capacity of 20 kVA, 40 kVA, or 60 kVA respectively.
  • Page 33: Working Principle

    The UPS5000-E provides a variety of optional components to address various customer requirements. Ease of Use ● The UPS5000-E is maintained from the front. UPS5000-E-60K-F60 and UPS5000-E-100K-F100 can be installed back to back or in a row against the wall to save space. ●...
  • Page 34: Working Modes

    DC power AC outputs. The two conversions ensure high- precision and high-quality output voltages, protecting loads from interferences such as input harmonics, glitches, and voltage transients. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 35: Bypass Mode

    The bypass power supply is not protected by the UPS and therefore is prone to the mains outage, abnormal AC voltage waveform, or abnormal frequency. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 36: Battery Mode

    If the mains input is abnormal or the rectifier becomes abnormal, the UPS transfers to battery mode. The power module obtains energy from batteries, and the energy is converted into AC output by the inverter. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 37: Maintenance Bypass Mode

    2.3.2.4 Maintenance Bypass Mode When the UPS works in maintenance bypass mode, the current flows through the maintenance bypass instead of the power module. You can maintain the circuits inside the cabinet. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 38: Eco Mode

    UPS transfers from bypass mode to inverter mode. In either bypass mode or inverter mode, the rectifier is started all the time and charges batteries using a charger. The ECO mode delivers a high efficiency. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 39: Overview

    Figure 2-7 UPS conceptual diagram in ECO mode NO TE Manual startup is required to ensure that the inverter is in standby state and the power flow has reached the inverter. 2.4 Overview Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 40: Structure

    The control module in a standard configuration contains two energy control modules (ECMs), one dry contact card, and one monitoring interface card from left to right. The four cards are hot swappable. One subrack is reserved above the Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 41: Ecm

    The control module consists of two energy control modules (ECMs) in active/ standby mode. Figure 2-10 ECM Table 2-2 Ports on the ECM Silk Screen Description PARALLEL The PARALLEL port transmits parallel signals between racks. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 42 UPS5000 status information to other monitoring modules. ● The system provides three types of CAN communication: monitoring CAN communication, intra-rack parallel CAN communication, and inter-rack parallel CAN communication. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 43: Dry Contact Card

    Port for signal ground ● Disconnected: no battery grounding fault Port for detecting diesel ● Connected: D.G. Disconnecte generator (D.G.) mode mode ● Disconnected: Port for signal ground non-D.G. mode Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 44 Port for signal ground circuit breaker STATUS_0V SWITCH Port for monitoring the ● Disconnected: Disconnecte STATUS_MT maintenance circuit circuit breaker breaker ● Connected: SWITCH Port for signal ground circuit breaker STATUS_0V Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 45: Monitoring Interface Card

    ● Dry contact signals take effect only after proper settings. Disable unused dry contact signals on the monitoring system. ● In a parallel system, ensure that the used dry contact signals properly connect to each UPS. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 46 Figure 2-14 Appearance (6-pin COM1 port) NO TE The maximum voltage and current of ports DO_1 to DO_4 are 30 V DC, 1 A or 60 V DC, 0.5 A respectively. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 47 SNMP networking Northbound RS485 ● Supported protocol: Modbus-RTU communicati ● Connects to a northbound network ons port management device or third-party network management device over two wires. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 48 ● RS485 cables and FE cables must be shielded cables. Table 2-6 Pin definitions for the COM1 port Appearance COM1 Port 8PIN RS485_R+ RS485_R– 12V_PORT RS485_T+ RS485_T– 6PIN RS485_R– RS485_R+ 12V_PORT Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 49 4 into one cable and then connect it to RS485+. Twist cables to pin 2 and pin 5 into one and then connect it to RS485–. Figure 2-15 DO port wiring methods Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 50: Typical Configurations

    UPSs are connected in parallel respectively. ECMs on different UPSs are connected over parallel cables to synchronize UPS outputs to supply power to loads. If a single UPS fails, other UPSs continue supplying power to loads, which ensures system reliability. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 51: Dual-Bus System

    The UPS systems work in normal mode or bypass mode. Figure 2-17 Conceptual diagram of a dual-bus system Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 52: List Of Optional Components

    UPS5000-E-160K-F160. Dry contact Provides extended monitoring ports: five extended relay output ports and five input ports. card Backfeed Detects mains and bypass backfeed and protection provides protection. card Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 53 NO TE The ECM extended subrack does not support onsite installation. If you need this optional component, inform Huawei when you purchase the UPS so that Huawei can install the subrack before delivery. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 54: Installation

    UPS5000-E-160K-F160 20 kVA 253 kg 40 kVA 285 kg 60 kVA 317 kg 80 kVA 359 kg 100 kVA 381 kg 120 kVA 413 kg 140 kVA 445 kg Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 55: Installation Environment

    Install the UPS away from water sources, heat sources, and flammable or explosive materials. Install the UPS in an environment free of dust, volatile gas, salt, and corrosive materials. Avoid direct sunlight. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 56: Clearances

    If operations need to be performed at the rear, reserve a clearance of at least 800 mm for operations. Figure 3-2 Reserved clearances (unit: mm) 3.1.2 Tools The onsite operation personnel can select tools based on the site requirements. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 57 Personal Protective Equipment Safety helmet Goggles Protective shoes Reflective vest ESD gloves Insulated gloves Protective gloves Safety harness Dust mask Insulated shoes Transportation tools Lifting trolley Electric forklift Manual pallet truck Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 58 (M8/M10/M12/ M16) Adjustable torque Hammer drill Hammer drill bit Claw hammer wrench (Φ16 mm) Electric Step ladder Pliers Rubber mallet screwdriver Utility knife Marker Rivet gun Insulated ladder Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 59 Cord end terminal Heat gun Scissors pliers crimping tool Measurement Instruments Height gauge Laser locator Electroprobe Thermometer Clamp meter Soft measuring Steel measuring Square tape tape Level Laptop Level gauge Multimeter Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 60 3 Installation Network tester Phase sequence Dielectric strength Megohmmeter meter tester Machinery Small cutter Cable reel Engineering Auxiliary Materials Label Cable tie Cotton cloth Sandpaper Heat-shrink Insulation tape tubing Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 61: Power Cables

    UPS should have the same length and specifications. Table 3-2 Recommended cross-sectional areas for power cables Item UPS5000-E-60K-F60 UPS5000-E-100K- UPS5000-E-160K-F160 F100 80 kVA Mains Mains input input current (A) Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 62 2 x (4 mende x 70) x 70) x 95) x 95) cross- sectio area (When conne cts to a non- linear load, increa se the cross- sectio area.) Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 63 185) cross- sectio area Groun Recom 1 x 25 1 x 50 1 x 70 1 x 95 1 x 95 1 x 95 mende cable cross- sectio area Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 64 Crimped OT terminal 13.5 mm 46 N·m Battery input Crimped OT terminal 13.5 mm 46 N·m Output Crimped OT terminal 13.5 mm 46 N·m Crimped OT terminal 13.5 mm 46 N·m Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 65 Mains input circuit breaker T5N400 TMA E-160K-F160 R400 FF 3P Bypass input circuit T5N400 TMA breaker R400 FF 3P 140 kVA Mains input circuit breaker T5N630 TMA R500 FF 3P Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 66: Unpacking And Checking

    Step 1 Use a pallet truck to transport the UPS to the installation position. Step 2 Check the UPS packing. Step 3 Hold the sliding plate steady. Cut and remove the binding tapes. Put down the sliding plate gently. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 67 Step 7 Remove the L-shaped bracket that secures the cabinet and the pallet, and secure the sliding plate to the pallet by using the two M12 screws that were removed. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 68 Step 8 Raise the four anchor bolts to the highest position using an adjustable wrench. Figure 3-6 Raising anchor bolts Step 9 Push the cabinet along the sliding plate to the floor. ----End Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 69: Installing A Single Ups

    User Manual (Low Voltage) 3 Installation 3.2 Installing a Single UPS NO TICE ● The top outlet kit apply only to the UPS5000-E-60K-F60 and UPS5000-E-100K- F100. ● The other components are optional for the three models of UPS5000-Es. 3.2.1 Installing the UPS Cabinet Secured Installation Step 1 Determine the cabinet installation position.
  • Page 70 Slightly tighten the expansion bolt and vertically insert it into the hole. Knock the expansion bolt using a hammer until the expansion sleeve completely fits into the hole. Partially tighten the expansion bolt. Remove the bolt, spring washer, and flat washer. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 71 Step 5 Remove the rear panel from the cabinet and open the front door. Figure 3-10 Removing the rear panel Step 6 Remove the four plugs (two at the front and two at the rear) from the bottom of the cabinet. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 72 Step 1 Adjust the four anchor bolts at the bottom of the UPS cabinet until all the four castors at the bottom hang in the air and the anchor bolts bear all of the cabinet weight, as shown in Figure 3-13. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 73: Installing Batteries

    UPS Battery Monitor Unit User Manual . For the installation method, see the ----End Installing Lithium Batteries SmartLi 2.0 User Manual . For details about how to install lithium batteries, see the Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 74: Installing Optional Components

    Step 2 Drill holes and install expansion bolts. Step 3 Secure two antiseismic kits to the front and rear of the cabinet: ● (With a marking-off template) Use twelve M5x16 and four M12 screws. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 75 Step 6 Secure the two antiseismic kits at the front and rear of the cabinet to the floor using eight M12 expansion bolts, as shown in Figure 3-17. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 76: Installing An Ip21 Component

    ● Select the mounting holes for leveling feet based on the cabinet width onsite. Figure 3-18 Installing leveling feet Step 2 Secure the IP21 component to the top of each cabinet. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 77: Ups Cable Connection Reference

    Step 3 Pull the marked cable out of the cabinet, cut the cable from the marked position, strip the cable, and crimp a terminal. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 78: Routing Cables (60 Kva, 100 Kva)

    3.2.5.1 Top Cable Routing Context NO TICE ● The cable connection procedures for the UPS5000-E-60K-F60 and UPS5000- E-100K-F100 are the same. The following describes how to connect cables for the UPS5000-E-100K-F100. ● Route cables for the UPS from inside out.
  • Page 79 (1) Battery input terminals (+, (2) Mains input terminals (3) Maintenance bypass switch N, –) (1L1–1L3, N) (4) Bypass input terminals (5) Output terminals (U, V, W, (2L1–2L3, N) Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 80 ● You need to prepare OT terminals onsite. The length of the copper wire should be the same as that of the part of the OT terminal that covers the conductor. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 81 : Protective ground Step 4 Route power cables. ● Two power sources Remove the copper bars between mains and bypass input terminals, as shown Figure 3-25. Figure 3-25 Removing copper bars Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 82 Take a battery string consisting of 40 batteries for example. The battery neutral wire is routed from the middle of positive and negative battery strings, each consisting of 20 batteries. Figure 3-27 Neutral wire ● One power source Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 83: Bottom Cable Routing

    The number and colors of signal cables in Figure 3-28 are for reference only. ----End 3.2.5.2 Bottom Cable Routing Context NO TICE Route cables for the UPS from inside out. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 84 Remove all the cable cover for signal cables and small covers from the bottom. Remove the two large covers from the top of the cabinet, drill holes into them, and install them to the positions where the small covers were originally. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 85 The quantity of holes in the above figure is for reference only. ▪ If holes are drilled for routing cables, attach grommet strips on the hole edges to protect cables. Step 3 Connect ground cables. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 86 ● Dual mains Remove the copper bars between mains and bypass input terminals. Figure 3-32 shows power cables routed from the bottom by removing small covers, as an example. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 87 Route a neutral wire from the middle of the positive and negative battery strings. The battery neutral wire is routed from the middle of positive and negative battery strings, each consisting of 20 batteries. Figure 3-33 Neutral wire Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 88: Routing Cables (160 Kva)

    Figure 3-34. Figure 3-34 Connecting signal cables NO TE The number and colors of signal cables in Figure 3-34 are for reference only. ----End 3.2.6 Routing Cables (160 kVA) Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 89: Top Cable Routing

    If holes are drilled for routing cables, attach grommet strips on the hole edges to protect cables. Step 5 Install connecting kits on the UPS cabinet and combine it with the top entry cabinet using the connecting kits. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 90 Step 6 Short-circuit the UPS and the top entry cabinet using a parallel copper bar. Figure 3-36 Installing a parallel copper bar Step 7 Connect power cables to the UPS through the top entry cabinet. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 91 (2) Bypass input power (3) Mains input power (4) Output power cables cables cables Step 8 Connect signal cables to the UPS through the cable trough in the top entry cabinet. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 92: Bottom Cable Routing

    Procedure Step 1 Open the front door, and remove the cover from the power distribution subrack, as shown in Figure 3-39. Figure 3-40 shows the positions of copper bars. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 93 (2L1–2L3, N) (1L1–1L3, N) (4) Output terminals (U, V, W, (5) Maintenance bypass switch and N) Step 2 Determine the cabling mode. ● Remove small covers for routing cables. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 94 Remove the two large covers from the top of the cabinet, drill holes into them, and install them to the positions where the small covers were originally. Figure 3-42 Hole positions Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 95 : Internal equipotential connection ● : Protection ground Step 4 Route power cables. ● Dual mains Remove the copper bars between the mains and bypass input terminals, as shown in Figure 3-44. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 96 UPS5000-E-(60 kVA-160 kVA) User Manual (Low Voltage) 3 Installation Figure 3-44 Removing copper bars Figure 3-45 shows the power cables routed from the bottom of the cabinet. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 97 Route a neutral wire from the middle of the positive and negative battery strings. The battery neutral wire is routed from the middle of positive and negative battery strings, each consisting of 20 batteries. Figure 3-46 Neutral wire Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 98: Connecting A Remote Epo Switch

    3.2.7 Connecting a Remote EPO Switch NO TICE ● Huawei does not provide the EPO switch or cable. Prepare them by yourself. The recommended cable is 22 AWG. ● Equip the EPO switch with a protective cover to prevent misoperations, and protect the cable with a protective tube.
  • Page 99: Connecting Communications Cables

    Step 2 Connect the network port on a PC to the FE port of the monitoring interface card. ----End 3.3 Installing a Parallel System 3.3.1 Mechanical Installation NO TICE When installing multiple cabinets, you need to install connecting plates to secure the cabinets. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 100: Connecting Power Cables

    The parallel power cable connections for the UPS5000-E-160K-F160 are the same as those for the UPS5000-E-100K-F100. The following uses the UPS5000-E-100K- F100 as an example. Procedure Step 1 Ground each UPS in the parallel system. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 101 Figure 3-51 Conceptual diagram of a 1+1 parallel system Figure 3-52 Cable connections for a 1+1 parallel system (1) Mains input power (2) Bypass input power (3) Battery cables (4) Output power cables cables cables Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 102 Figure 3-53 Conceptual diagram of a dual-bus parallel system Figure 3-54 Cable connections for a dual-bus parallel system (1) Mains input power (2) Bypass input power (3) Battery cables (4) Output power cables cables cables ----End Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 103: Connecting Signal Cables

    User Manual (Low Voltage) 3 Installation 3.3.3 Connecting Signal Cables Context A maximum of two UPS5000-E-60K-F60, UPS5000-E-100K-F100, or UPS5000- E-160K-F160 products can be connected in parallel. Procedure Step 1 Connect the parallel ports on the UPSs using parallel cables. ●...
  • Page 104: Verifying The Installation

    UPS installation The UPS is securely installed and does not tilt due to vibration. Neat arrangement The UPS and its adjacent cabinets are neatly arranged and secured with connecting plates. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 105 2. After the checks are performed, reinstall all the covers. 3. Do not remove the dustproof cover before power-on to prevent dust from entering the cabinet. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 106: Sealing Cabinets

    Figure 3-58 Filling a gap with sealing putty (1) Paper protective film (2) Transparent film (3) Sealing putty (with the transparent film facing upward) Step 3 Reinstall all covers. Step 4 Close the cabinet doors. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 107 Remove the cover only when the device is ready for operation. Otherwise, device faults may occur. Figure 3-59 Dust covers (1) Top dust cover (if any) (2) Rear dust cover (3) Front dust cover ----End Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 108: User Interface

    The LCD screen is divided into three parts: status bar, alarm bar, and information area. Figure 4-1 shows the default main menu screen. Table 4-1 lists the functions of the areas on the screen. Figure 4-1 Main menu Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 109: System Info Screen

    Returns to the upper-level menu. Logs out. 4.1.2 System Info Screen On the main screen, tap System Info. The System Info screen is displayed, as shown in Figure 4-2. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 110: Module Data

    Figure 4-3. Figure 4-3 Module Data 4.1.2.2 Runn. Info. On the System Info screen, tap to access the Runn Info screen. Figure 4-4 Runn. Info. screen 1 Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 111 Active power (kW) Output active power of each phase on the UPS Apparent power (kVA) Output apparent power of each phase on the UPS Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 112 Bypass input line voltage Phase current (A) Bypass input phase current Frequency (Hz) Bypass input frequency Power factor Proportion of the bypass input active power to the bypass input apparent power Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 113 ● If the value is less than 1, the value takes 0. ● If the value is greater than or equal to 1 and less than 2, the value takes 1. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 114: Alarms

    4.1.2.3 Alarms on the System Info screen to access the Alarms screen. Figure 4-6 Alarms Active Alarms The alarm severity, alarm name, alarm ID, location, and generation time are displayed. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 115: Settings

    When the UPS communicates with the northbound NMS, the function determines the position of the UPS in the NMS layout diagram. 4.1.2.4 Settings On the System Info screen, tap to access the Settings screen. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 116 If the battery type is lead-acid battery, Settings is displayed on the iBOX Settings screen. Comm. Settings Figure 4-11 Comm. Settings (lead-acid battery) Figure 4-12 Comm Settings (lithium battery) Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 117 1100001.01000000 – Automatic: The MDU automatically searches for available IP addresses in the connected network. Ensure that the MDU and computer IP addresses are on the same network segment. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 118 Address This serial port address is 1–254 allocated by the user. Baud rate Select a baud rate to match 9600 9600, 19200, the user's network 115200 management conditions onsite. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 119 Value Range ModbusTCP If Modbus TCP is used for Enable Disable, encryption communication, Enable communications links do not implement encryption or implement encryption based on the selected encryption mode. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 120 Figure 4-17 Batt Temp Sensor Item Description Default Value Value Range Start address 16–28 Quantity Specifies the number of 0–4 cascaded battery temperature sensors. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 121 Description Default Value Value Range Connect If this parameter is set to Disable Disable, Enable, you can implement Enable the WiFi function by connecting to the USB WiFi module. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 122 Enable access the UPS with a terminal tool. Disable: The SSH port is disabled and cannot be accessed. Enable: The SSH port is enabled and can be accessed. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 123 Settings are not allowed. NetEco: The read permission and the write permission on related parameters supported by the NetEco are enabled. Enable: All functions are available. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 124 Enable: All functions are available. Figure 4-21 Battery System Item Description Default Value Value Range SmartLi start Specifies the SmartLi address communication address when the UPS queries SmartLi data. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 125 Figure 4-22 System Settings screen 1 Figure 4-23 System Settings screen 2 NO TE If lead-acid batteries are used, you can set Batt. temp. sensor [B_TEMP]. Figure 4-24 System Settings screen 3 Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 126 ±7%, ±8%, bypass voltage and the rated ±9%, ±10% voltage is greater than the specified value, the system determines that the ECO voltage is abnormal and transfers to inverter mode. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 127 Then the fan running status can be monitored. Air filter Specifies the rack air filter 0–365 maintenance maintenance interval. If you period (d) set this parameter to 0, there is no reminder. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 128 Specifies whether the BCB Enable Disable, UPS stops trips when the UPS stops Enable power supply supplying power and the output power is off. Input Settings Figure 4-25 Input Settings Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 129 UPS to protect generators. Input cur. Limits the input current to be 50–200 limiting ratio lower than the ratio to protect generators. Output Settings Figure 4-26 Output Settings Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 130 (less than 20 ms) occurs when the UPS transfers from normal mode to bypass mode. If the output frequency track rate is fast, the inverter frequency may be unstable. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 131 Enable, the UPS starts working after the time set for EOD restart delay when the input recovers from a power failure upon battery EOD. Bypass Settings Figure 4-27 Bypass Settings Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 132 Each cell has a nominal voltage of 2 V. A battery is a module consisting of a single cell or multiple cells assembled in a shell. Each battery has a nominal voltage of 2 V, 6 V, or 12 V. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 133 Number of Specifies the number of 1–6 battery battery strings connected in strings parallel. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 134 Shallow dis. Specifies the proportion of 10–50 test dis. ratio the discharge capacity to the total discharge capacity. The value is configurable in any mode. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 135 If lead-acid batteries are used and Number of iBOXs in System Info > Settings > iBOX Settings > Basic Param. is not 0, Batt. String Config is displayed on the iBOX Settings screen. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 136 Hall effect sensor used to 200A, Hall detect iBOX current. sensor 600A Batt. Specifies whether BCB trips Disable Disable, abnormal when batteries are abnormal. Enable BCB trip Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 137 Dry contact card (MUE05A): provides dry contact signals for the battery grounding failure detector, DG, BCB, and power distribution cabinet (PDC). ● Backfeed protection board (MUE06A): provides backfeed protection signals. This board can be enabled or disabled. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 138 Set this parameter to determine whether the port is used to detect the status of the PDC input SPD or system output circuit breaker. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 139 MUE07A DI_1, MUE07A DI_2, Corresponds to the signal of the input dry MUE07A DI_3, MUE07A DI_4, contact DI on the MUE07A. MUE07A DI_5 User Settings Figure 4-34 User Settings Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 140 Set the date and time to the actual date and time. Time Zone Figure 4-35 Time Zone ● Set the local time zone. ● You can enable DST in areas where DST is used. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 141: Maintenance

    ● Do not perform battery maintenance when a generator is connected. Battery maintenance items include Forced Equalized Charging, Shallow Dis. Test, and Capacity Test. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 142 You can export Fault Data, and perform Export Config., Upgrade Software, BSP Upgrade, and Import Config. on USB Operations. The brand information of a partner can be imported and displayed on the corresponding UI. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 143 Wizard Startup Wizard Startup can be used to test the bypass, mains inverter, inverter/bypass switching, battery inverter, battery charging capability, battery switch tripping, and other functions. Perform operations as prompted. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 144 Bus Capa. Life If the service life of a capacitor is about to end, that is, Module X bus capacitor life (y) is less than 1.0, contact Huawei technical support to replace the power module. Fan Lifespan Estimate ●...
  • Page 145: About

    Version Info. Figure 4-42 About 4.1.3 System Status On the System Status to view the mains input, bypass input, load, and battery information. Figure 4-43 System status 4.1.4 Common Functions Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 146: Webui

    Step 2 Click the Advanced tab, check that Use TLS 1.0 and Use TLS 1.1 are selected, and then click OK. Step 3 Enter https://UPS IP address in the address box of the browser, select a language, enter User name and Password, and click Login. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 147: Home

    ● Change the password after your first login to prevent unauthorized access. The password can be changed over the User Mgmt menu on the Config. page. ----End 4.2.2 Home Figure 4-46 Home Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 148: Monitoring

    If Number of iBOXs is not 0 and the battery type is lead-acid battery, String Battery String Summary is displayed on the Monitoring screen. Summary Set parameters for the iBOX and iBAT connected to each battery string. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 149 ECO function is enabled. ● If this parameter is set to Disable, the system is not allowed to enter ECO mode when the DG supplies power to the bypass. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 150 0 with no load output, and the output load rate is displayed as 3%. When this parameter is set to Disable, the output current and output load rate are not 0. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 151 Bus overvolt. recovery time. When Bus overvoltage recovery is set to Disable, the bus overvoltage alarm cannot be automatically cleared, and the rectifier and inverter cannot automatically start. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 152 (Charge/Discharge voltage – Average voltage)/Average voltage x 100%. The charge/discharge voltage and average voltage are obtained from the BMU. If no BMU is configured, these two parameters do not need to be set. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 153 Specifies the maximum discharge time. 0–48 When the discharge time reaches this value, the system powers off. If the time is set to 0 hours, battery discharge protection is not implemented. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 154 Remain. cap. warn. Specifies the remaining capacity warning 5–50 thresh. (%) threshold. Intelligent hibernation If this parameter is set to Enable, the Disable Disable, intelligent battery hibernation function is Enable enabled. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 155: Query

    End number of an iBAT connected to the iBOX 4.2.4 Query On the Query page, you can query Historical Alarm, Battery Test Records, and Performance Data, and perform Export Data. Figure 4-48 Query Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 156: System Settings

    On the System Setting page, you can set Site Configuration, Time, Comm. Settings, NetEco, ModbusTCP, Alarm Parameters, SNMP, Event Notice, and Outbox configuration. Figure 4-49 System Settings (lead-acid battery) Figure 4-50 System Settings (lithium battery) Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 157 Modbus TCP communication access party. Upload local certificate file Users can replace the UPS certificate with a trusted certificate. Upload key file Key file of the certificate. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 158 Reminder Configuration, and perform Add, Modify, or Delete in Alarm Notification User Settings. ● After the Event Notification information is configured, alarms will be sent to the configured mailbox. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 159: Maintenance

    Upgrade the software version of the system. Upgrade Version Query the software and hardware versions of devices in the Information system. Configuration Import and export system configuration files. File Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 160: Old Webui

    User name and Password, and click Login. NO TE The preset UPS IP address is 192.168.0.10. You can set the UPS Ethernet IP address on the LCD. The value range is 1.0.0.0–223.255.255.255. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 161 ● Change the password after your first login to prevent unauthorized access. The password can be changed over the User Mgmt menu on the Config. page. ----End Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 162: Monitoring

    Menu bar Displays alarms and real-time data, sets parameters, and provides control commands. The Active Alarms page is displayed by default. Information Displays system monitoring information. area 4.3.2.1 Param. Settings Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 163 Specifies the rotation interval 1–100 hiber. period of modules in hibernation mode. The default value is 30, which means that the hibernating module is rotated automatically every 30 days. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 164 Enable, one waveform can Enable waveform be stored manually. BCB trips in If this parameter is set to Enable Disable, case of EOD Enable, the BCB trips in case Enable of EOD. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 165 UPS carries no load. Output Set this parameter based on 0 ms, 40 ms, interruption the output interruption time 60 ms, 80 ms, transfer time acceptable to loads. 100 ms, 120 (ms) Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 166 420 V) within Bus overvolt. recovery time. When Bus overvoltage recovery is set to Disable, the bus overvoltage alarm cannot be automatically cleared, and the rectifier and inverter cannot automatically start. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 167 Bypass Settings Item Description Default Value Value Range BPM mode Specifies whether to start Enable Disable, upon BPM bypass mode when Enable overtemp. overtemperature occurs. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 168 Transfer-to- Batteries enter equalized 0.05 0.02–0.08 equalized charging state when the charging curr. battery currents exceed this coef.(C10) parameter value. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 169 0–48 time (h) discharge time. When the discharge time reaches this value, the system powers off. If the parameter is set to 0, battery discharge protection is not implemented. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 170 Backup time An alarm is generated if this Disable Disable, warning parameter is set to Enable Enable and the backup time is less than the warning threshold. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 171: Communication Settings

    (V/ battery voltage is lower than cell) this threshold, the output dry contact generates a signal. 4.3.2.2 Communication Settings Figure 4-54 Communication settings Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 172: Control

    On the Logs page, you can set Log to Historical logs, Cap. test logs, or Common test logs, and query or export logs. NO TE Historical logs can be exported but not queried. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 173: Config

    6–20 characters and contain at least two types of characters. 4.3.4.2 Site Config. On the home page, choose Config. > Site Config. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 174 Specify Email server IP address, Sender's email, and User account authentication required when sending a mail and click Test to check whether the test email can be received. Configure Alarm Notification Server Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 175: Rccmd

    Enable upon first login. After you submit the setting, the page refreshes. The controls such as SSL Encrypted Transmission and Event Configuration will be displayed on the page, as shown in Figure 4-61. Figure 4-60 RCCMD function disabled Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 176 Figure 4-63. If SSL Encrypted Transmission is set to Disable, a message indicating there is a risk will be displayed. Figure 4-62 SSL encrypted transmission enabled by default Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 177 You can view all jobs of all events by clicking this button. Button for expanding an You can view all jobs of event a specific event by clicking this button. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 178 Figure 4-65 shows the buttons after one event is expanded and Table 4-24 describes these buttons. Figure 4-65 Buttons after one event is expanded Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 179 For different job types, you need to enter different contents. ● RCCMD Shutdown: Specify the RCCMD client IP address and port. When the RCCMD client receives the job, it will perform the shutdown operation. Figure 4-66 RCCMD shutdown Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 180 Figure 4-68 RCCMD execute ● RCCMD TRAP: When the event happens, the MDU will send a TRAP message to all connected RCCMD clients based on the sending mechanism. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 181 Remaining battery capacity #INVOLT Input voltage #BYPASSINVOLT Bypass input voltage #TEMPDEG Internal temperature Celsius #AUTONOMTIME Battery backup time minutes #STATUS UPS status #RUNTIME System runtime minutes #BATTVOLT Battery voltage Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 182 ● If the default certificate provided by the system has expired, replace the certificate immediately. After SSL Encrypted Transmission is set to Enable, RCCMD Certificate Management is displayed. The RCCMD certificate, RCCMD certificate key, or Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 183: Managing The Ups By Using The Nms Complying With Rfc1628 Standard

    The MIB is in the MDU. Click Download UPS-RFC1628-MIB on the page of the web browser to download the MIB file which allows the third-party NMS to manage the UPS remotely. Figure 4-71 Download the MIB Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 184: Protecting The Server By Using The Rccmd Software

    Receives the message "UPS alive check" sent by the RCCMD client and replies with the system status. ● Configures and saves the address and port for receiving the shutdown command, and the message sending mechanism. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 185: Rccmd Event Shutdown And Message Sending

    RCCMD client at the same time to keep them the same. Enter the message to be sent and set the message sending mechanism. For example, set it to Immediately, once. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 186: Ups Alive Check Function

    The default interval is 1800s and detection is performed 100 times, as shown in Figure 4-74. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 187 UPS5000-E-(60 kVA-160 kVA) User Manual (Low Voltage) 4 User Interface Figure 4-74 Heartbeat detecting mode on the RCCMD client You can also manually detect heartbeat by clicking Run alive check now..Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 188 UPS5000-E-(60 kVA-160 kVA) User Manual (Low Voltage) 4 User Interface Figure 4-75 Detecting heartbeat manually Figure 4-76 Detecting heartbeat manually and successfully ----End Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 189: Operations

    Before powering on the UPS, ensure that all the UPS switches and upstream switch are OFF. Procedure Step 1 Close the upstream bypass and mains input switches. After the UPS is powered on, initialization begins. The MDU displays the Huawei logo and an initialization progress bar. ----End Issue 05 (2024-01-30)
  • Page 190: Initial Startup

    ● Set Output frequency correctly. Otherwise, loads may be affected and the UPS may not work properly. ● Set all battery parameters correctly based on site requirements. Battery parameter settings are critical to battery maintenance, battery lifespan, and UPS discharge time. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 191 Step 5 If the system has connected to the remote EPO switch, you need to choose Monitoring > UPS System > Running Parameter > System Settings on the WebUI and set EPO detection to Enable. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 192: Starting The Inverter

    Step 5 On the home page of the WebUI, choose Monitoring > UPS System > Running Control, click Inv. ON, and confirm the operation to start the inverter. Figure 5-2 Starting the inverter Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 193: Powering On Loads

    ----End 5.1.4 Powering On Loads Context After the inverter starts, the UPS works in normal mode. The Bypass mode alarm disappears. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 194: Optional) Setting Parameters For The Bcb Box

    After the inverter is shut down, if the bypass is normal, the UPS transfers to bypass mode; if the bypass is not normal, the UPS supplies no power. Before shutting down the UPS, ensure that all loads have been shut down. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 195 Figure 5-6. Figure 5-5 Normal bypass NO TE After you shut down the inverter, the Bypass mode alarm is displayed on the LCD. Figure 5-6 Abnormal bypass Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 196: Cold-Starting The Ups Using Batteries

    Step 4 Press and hold down the BATT START button on the bypass module for at least 2 seconds. The system automatically enters the battery cold start state. The MDU displays the Huawei logo and an initialization progress bar. Step 5 After initialization, start the inverter on the LCD.
  • Page 197: Transferring To Bypass Mode

    BATT START button on the UPS bypass module for more than 2 seconds. The system automatically enters the battery cold start state. The MDU displays the Huawei logo and an initialization progress bar. Step 6 After initialization, start the inverter on the LCD.
  • Page 198: Testing Batteries

    If the bypass is not normal, the inverter supplies power immediately. If the inverter is not started, the UPS may be disconnected. Figure 5-8 System status in ECO mode ----End 5.6 Testing Batteries 5.6.1 Lead-Acid Battery Test Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 199: Forced Equalized Charging Test

    ● The forced equalized charging test duration reaches the forced equalized charging protection time (12–24 h, 18 h by default). ● The UPS generates a battery overtemperature, overvoltage, or overcurrent alarm. ● An alarm is generated. ----End Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 200: Shallow Discharge Test

    Step 1 On the home screen of the LCD, choose System Info > Maintenance > Battery Maint. Step 2 Tap Start next to Shallow Dis. Test to start a shallow discharge test. Figure 5-10 Starting a shallow discharge test Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 201: Capacity Test

    Step 1 On the home screen of the LCD, choose System Info > Maintenance > Battery Maint. Step 2 Tap Start next to Capacity Test to start a capacity test. Figure 5-11 Starting a capacity test Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 202: Lithium Battery Test

    On the home screen of the UPS LCD, choose System Info > Maintenance > Battery Maint. Tap Start next to Shallow Dis. Test to start a shallow discharge test. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 203: Capacity Test

    Step 1 On the home screen of the UPS LCD, choose System Info > Maintenance > Battery Maint. Step 2 Tap Start next to Capacity Test to start a capacity test. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 204: Test Data Download

    ● Old WebUI On the WebUI, choose Query > Logs, choose logs that need to be exported from the Log drop-down list box, and click Query. Figure 5-15 Logs Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 205: Transferring To Maintenance Bypass Mode

    Figure 5-18. The Maint. breaker closed alarm is displayed in the alarm list on the LCD, as shown in Figure 5-19. Figure 5-16 Locked maintenance switch Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 206 Figure 5-17 Turning on the maintenance bypass switch (100 kVA cabinet) Figure 5-18 Turning on the maintenance bypass switch (160 kVA cabinet) NO TE Exercise force when turning on or off the maintenance bypass switch. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 207: Transferring From Maintenance Bypass Mode To Inverter Mode

    The Maint. breaker closed alarm disappears from the alarm list. Check whether the UPS works in bypass mode by viewing the system running status diagram on the LCD or WebUI. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 208: Performing Epo

    Press the external EPO switch that connects to the dry contact card or remove the 4-pin terminal on the EPO port of the dry contact card. Figure 5-21 EPO port position Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 209: Clearing The Epo State

    Step 4 Start the inverter. ----End 5.11 Exporting Data The following data can be exported: ● Historical alarms ● Active alarms ● Performance data ● Operation logs ● E-labels ● Fault information Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 210: Setting Hibernation Mode

    This improves the system efficiency in the case of low load power and increases the power module service life. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 211 On the WebUI, choose Monitoring > Parameter Settings > System Settings, and set Paral. sys. hibernate to Enable. Set Module cycle hiber. period (d) to an integer ranging from 1 to 100. The default value is 30. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 212 UPS5000-E-(60 kVA-160 kVA) User Manual (Low Voltage) 5 Operations Figure 5-25 Hibernation parameters NO TE Click Submit after setting parameters on the WebUI. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 213: Routine Maintenance

    Customers are not allowed to maintain components behind protective covers that can be removed only using tools. If the components are to be maintained, contact Huawei technical support. ● Only maintenance engineers can maintain power modules and bypass modules.
  • Page 214: Monthly Maintenance

    Wipe the cabinet surface using Remove the dust, especially a white paper and the paper from the air filter on the front does not turn black. door, or replace the air filter. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 215: Annual Maintenance

    To prevent system failures caused by the deterioration of some key UPS components, you are advised to check the key components on a regular basis and replace them within the service life. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 216: Battery Maintenance

    Never smoke or have an open flame around batteries. ● After battery discharge, charge the battery in time to maintain a good service life. ● Only professionals are allowed to perform the maintenance tasks. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 217: Monthly Maintenance

    2. Check whether the equalized charging voltage and float charging voltage are correctly set for the UPS. 3. If the fault persists, contact Huawei technical support. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 218: Quarterly Maintenance

    3. If the fault persists, contact Huawei technical support. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 219: Annual Maintenance

    (A torque wrench is used for checking the torque. After checking that the battery screws meet the requirements, mark the screws for later check.) Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 220: Troubleshooting

    EOD voltage and 11.3 V/cell. If any other unmentioned faults occur, see the chapter of alarm list and contact Huawei technical support. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 221 The bypass transfer Clear the bypass does not transfer to inverter times reach the transfer times on transfer to mode. upper threshold. the LCD. inverter mode. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 222 The bypass module Reduce the load, or experiences improve ventilation. overtemperature. NO TE For details about component replacement and maintenance involved in Troubleshooting and Alarm List, consult Huawei maintenance engineers. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 223: Technical Specifications

    Communicatio Dry contacts, RS485, and SNMP Weight ● UPS5000-E-60K-F60: 291 kg. Each power module is 32 kg. A maximum of three power modules are supported. ● UPS5000-E-100K-F100: 355 kg. Each power module is 32 kg. A maximum of five power modules are supported.
  • Page 224: Safety And Emc

    EN 61000-4-6 IEC 61000-4-8 IEC 61000-4-11 8.4 Mains Input Electrical Specifications Item Specifications Input system Three-phase five-wire Rated input voltage 208 V AC/220 V AC/230 V AC (line voltage) Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 225: Bypass Input Electrical Specifications

    ● When the UPS works in normal mode, if the actual load rate exceeds the threshold that could trigger battery derating, an output overload alarm is generated. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 226: Output Electrical Specifications

    THDv < 2% at full linear load; THDv ≤ 5% at full non-linear load Output power factor Transfer time 0 ms Output voltage Voltage unbalance: ±3%; phase unbalance: ±2° unbalance Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 227: System Electrical Specifications

    ● 1000% load: runs for 100 ms 8.8 System Electrical Specifications Item Specifications Redundan The auxiliary power supplies, centralized controllers, and parallel cy design signals use redundancy design. Number of parallel UPSs Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 228: A Alarm List

    Mains ph. Check whether the phase Reversed Reversed. sequence is correct based on the phase sequence table. If no multimeter is available, exchange the connection positions of any two cables. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 229 Bypass phase Check whether the phase reversed reversed. sequence is correct based on the phase sequence table. If no multimeter is available, exchange the connection positions of any two cables. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 230 2. Check that the battery overvoltage alarm neutral wire is securely threshold connected. (equalized voltage + 0.05 V/cell) for 30 seconds. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 231 1. If the fan speed is normal, abnormal. check the fan monitoring cable. 0043-4 Top outlet fan 2 is 2. If the fan speed is abnormal. abnormal, replace the fan. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 232 RCD load is not instantly due to load due to load connected. impact. impact. 2. Check that the output load does not short-circuit. 3. If the load is normal, replace the module. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 233 UPSs are generates an loose. Check whether the alarm. alarm is cleared by disconnecting and reconnecting the cables. 2. If the parallel cables are not loose, replace the cables. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 234 The dry contact Replace the dry contact board board MUE06A MUE06A. communication fails. 0356 Battery Mode Minor Battery mode. Running status displayed. See details about how to handle other alarms. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 235 Running status displayed. See open breaker is OFF. details about how to handle other alarms. 0335 D.G. connected Minor The generator is Running status displayed. No connected. suggested measures. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 236 0150-1 Inverter Minor Inverter 1. Check that the bypass asynchronous asynchronous. input does not frequency change fast. 2. Check that the configured slew rate is correct. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 237 2. After maintenance, turn off the maintenance bypass switch, and start the inverter so that the UPS transfers to normal mode. Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 238: B Acronyms And Abbreviations

    Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 239 O&M operation and maintenance Printed circuit board power distribution cabinet protective earthing power factor Polyvinyl chloride RS485 Recommend Standard 485 SELV safety extra-low voltage static transfer switch Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.
  • Page 240 THDv total harmonic distortion of output voltage telecommunication network voltage uninterruptible power system Universal Serial Bus VRLA valve-regulated lead acid battery WebUI web user interface Issue 05 (2024-01-30) Copyright © Huawei Digital Power Technologies Co., Ltd.

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Ups5000-e-100k-f100Ups5000-e-160k-f160

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