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Huawei UPS5000-E-400K Series User Manual

60 kva power modules
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UPS5000-E-(400 kVA-600 kVA)
User Manual (60 kVA Power
Modules)
Issue
05
Date
2019-12-24
HUAWEI TECHNOLOGIES CO., LTD.

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Summary of Contents for Huawei UPS5000-E-400K Series

  • Page 1 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) Issue Date 2019-12-24 HUAWEI TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...

  • Page 3: About This Document

    Indicates a potentially hazardous situation which, if not avoided, could result in equipment damage, data loss, performance deterioration, or unanticipated results. NOTICE is used to address practices not related to Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 4 Issue 04 (2019-08-16) Update "Preparing Power Cables". Issue 03 (2019-02-27) Improved the description of the USB port. Issue 02 (2018-11-29) Update some MDU screenshots. Issue 01 (2018-08-15) This is the first release. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 5: Table Of Contents

    2.3.3 Power Module ..............................30 2.3.4 Bypass Module ..............................31 2.3.5 Control Module ..............................33 2.3.5.1 Overview ................................33 2.3.5.2 ECM................................34 2.3.5.3 Dry contact card .............................36 2.3.5.4 Monitoring interface card ..........................38 2.3.6 MDU .................................42 2.4 Typical configurations ............................44 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 6 4.1 LCD Interface ..............................101 4.1.1 Main Menu ..............................101 4.1.2 System Info ..............................103 4.1.2.1 Module Data ..............................103 4.1.2.2 Running ................................ 103 4.1.2.3 Alarms ................................107 4.1.2.4 Settings................................. 108 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 7 5.6.2 Shallow Discharge Test ............................ 177 5.6.3 Capacity Test ..............................178 5.6.4 Test Data Download............................179 5.7 Transferring to Maintenance Bypass Mode ......................180 5.8 Transferring from Maintenance Bypass Mode to Normal Mode ................180 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 8 A (Optional) TN-C System Application ................198 B Menu Hierarchy ........................200 B.1 Menus on the LCD ............................. 200 B.2 Menus on the WebUI ............................202 C Alarm List ..........................205 D Acronyms and Abbreviations.................... 215 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 9: Safety Information

    The "NOTICE", "WARNING", and "DANGER" statements in this document do not cover all the safety instructions. They are only supplements to the safety instructions. Huawei will not be liable for any consequence caused by the violation of general safety requirements or design, production, and usage safety standards.
  • Page 10  Keep irrelevant people away from the equipment. Only operators are allowed to access the equipment.  Use insulated tools or tools with insulated handles, as shown in the following figure. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 11  To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telecommunication network voltage (TNV) circuits. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 12: Personnel Requirements

    Do not power on the equipment before it is installed or confirmed by professionals. 1.2 Personnel Requirements  Personnel who plan to install or maintain Huawei equipment must receive thorough training, understand all necessary safety precautions, and be able to correctly perform all operations.
  • Page 13 When selecting, connecting, and routing cables, follow local safety regulations and rules. The static electricity generated by human bodies may damage the electrostatic-sensitive components on boards, for example, the large-scale integrated (LSI) circuits. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 14: Installation Environment Requirements

     Ensure that the equipment room provides good heat insulation, and the walls and floor are dampproof.  Install a rat guard at the door of the equipment room. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 15: Mechanical Safety

    Before hoisting objects, ensure that hoisting tools are firmly secured onto a load-bearing object or wall.  Ensure that the angle formed by two hoisting cables is no more than 90 degrees, as shown in the following figure. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 16 Do not climb higher than the fourth rung of the ladder from the top.  Ensure that your body's center of gravity does not shift outside the legs of the ladder. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 17: Device Running Safety

    Metal shavings from drilling may short-circuit boards inside the equipment.  Obtain the consent from the customer, subcontractor, and Huawei before drilling.  Wear goggles and protective gloves when drilling holes. ...
  • Page 18 The UPS can be configured with a backfeed protection dry contact to work with an external automatic circuit breaker, preventing the voltage from flowing back to input terminals over static bypass circuits. If the installation and maintenance personnel do not need backfeed Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 19: Battery Safety

     Dispose of waste batteries in accordance with local laws and regulations. Do not dispose of batteries as household waste. If a battery is disposed of improperly, it may explode. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 20 The site must be equipped with qualified fire extinguishing facilities, such as firefighting sands and powder fire extinguishers. To ensure battery safety and battery management accuracy, use batteries provided with the UPS by Huawei. Huawei is not responsible for any battery faults caused by batteries not provided by Huawei. Battery Installation Before installing batteries, observe the following safety precautions: ...

  • Page 21: Others

    Exercise caution when manually shutting down the UPS inverter for transferring to bypass mode, or when adjusting the UPS output voltage level or frequency. Doing so may affect the power supply to equipment. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 22 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 1 Safety Information  Exercise caution when setting battery parameters. Incorrect settings will affect the power supply and battery lifespan. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 23: Overview

    UPS family 5000 E series subcategory Output  400K: The output capacity is 400 kVA. capacity  500K: The output capacity is 500 kVA.  600K: The output capacity is 600 kVA. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 24: Working Principle

    The UPS5000 adopts intelligent control. Its power module consists of a rectifier, inverter, and DC/DC converter. The UPS5000 converts inputs into pure high-quality sine wave outputs by using the high-frequency switching technology. Figure 2-2 UPS conceptual diagram Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 25: Working Modes

    The bypass power supply is not protected by the UPS which means it may be affected by mains outage, and incorrect AC voltage or frequency. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 26: Battery Mode

    If the mains input is abnormal or the rectifier becomes abnormal, the UPS transfers to battery mode. The power module obtains DC power from batteries, and the power is converted into AC output by the inverter. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 27: Maintenance Bypass Mode

    2.2.2.4 Maintenance Bypass Mode When the UPS works in maintenance bypass mode, the current flows through the maintenance bypass instead of the power module. You can maintain the circuit inside the cabinet. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 28: Eco Mode

    ECO voltage range, the UPS transfers from bypass mode to normal mode. In bypass mode or normal mode, the rectifier keeps working and charges batteries using a charger. The ECO mode delivers a high efficiency. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 29 2 Overview Figure 2-7 UPS conceptual diagram in ECO mode Manual startup is required to ensure that the inverter is in standby state and the power flow has reached the inverter. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 30: Product Introduction

    User Manual (60 kVA Power Modules) 2 Overview 2.3 Product Introduction 2.3.1 Appearance Figure 2-8 400 kVA/500 kVA UPS (1) Power (2) Anchor baffle (3) Monitor display unit (4) Bypass cabinet plates (MDU) cabinet Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 31 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 2 Overview Figure 2-9 600 kVA UPS (1) Power cabinet (2) Anchor baffle plates (3) MDU (4) Bypass cabinet Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 32: Product Structure

    2 Overview 2.3.2 Product Structure Figure 2-10 Product structure (400 kVA in standard configuration) (1) Power modules (2) Control module (3) Power distribution module cover (4) Maintenance bypass switch (5) Bypass module Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 33 Figure 2-11 Product structure (400 kVA in full configuration) (1) Power modules (2) Control module (3) Power distribution module cover (4) Maintenance bypass (5) Bypass module (6) Mains input switch switch (7) Output switch (8) Bypass input switch Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 34 User Manual (60 kVA Power Modules) 2 Overview Figure 2-12 Product structure (500 kVA in standard configuration) (1) Power modules (2) Control module (3) Power distribution module cover (4) Maintenance bypass switch (5) Bypass module Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 35 Figure 2-13 Product structure (500 kVA in full configuration) (1) Power modules (2) Control module (3) Power distribution module cover (4) Maintenance bypass (5) Bypass module (6) Mains input switch switch (7) Output switch (8) Bypass input switch Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 36 User Manual (60 kVA Power Modules) 2 Overview Figure 2-14 Product structure (600 kVA in standard configuration) (1) Power modules (2) Control module (3) Power distribution module cover (4) Maintenance bypass switch (5) Bypass module Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 37 Figure 2-15 Product structure (600 kVA in full configuration) (1) Power modules (2) Control module (3) Power distribution module cover (4) Maintenance bypass (5) Bypass module (6) Mains input switch switch (7) Output switch (8) Bypass input switch Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 38: Power Module

    DSP software is being upgraded, or the intervals inverter CPLD software is being upgraded (blinking at 4 Hz, on for 0.125s and off for 0.125s). The rectifier CPLD software is being upgraded. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 39: Bypass Module

    Weight: < 34 kg  Rated output capacity: 60 kVA/54 kW 2.3.4 Bypass Module Appearance 400 kVA/500 kVA/600 kVA bypass module have the same appearance. Figure 2-17 shows the 600 kVA bypass module. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 40 The bypass CPLD software is being upgraded. Alarm indicator Yellow Steady on A minor alarm is generated for the bypass. There is no minor alarm for the bypass, or the CPLD software is being upgraded. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 41: Control Module

    (5) Indicators for ECM 1 (6) Parallel port 2 (7) BSC port (8) Ready switch on ECM 2 (9) Indicators for ECM 2 (10) Dry contact card (11) Dry (12) MDU port Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 42: Ecm

    For a single UPS, the parallel cable is not needed. Table 2-5 Indicator description Indicator Color Status Description NORMAL Green Steady on This ECM is the active ECM. Blinking at This ECM is the standby ECM and it is ready. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 43 UPS5000 status information to other monitoring modules.  The system provides three types of CAN communication: monitoring CAN communication, intra-rack parallel CAN communication, and inter-rack parallel CAN communication. Figure 2-20 Logical connections for CAN communication Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 44: Dry Contact Card

    +12 V, the circuit  12 V: battery breaker trips. switch tripped BCB_0V Port for signal ground EPO_NO Emergency power-off (EPO) If the normally open Disconnected port (NO) port is Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 45 The dry contact card allows the UPS to detect and manage the switch status of the battery system (including the external battery switch) and implement remote emergency power-off (EPO). Specifications  Hot-swappable  0.5 U high Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 46: Monitoring Interface Card

    It can be set to Disable, Critical alarm, Minor alarm, Bypass mode, Battery mode, Low batt. volt., Low battery SOC, DO_3 Abnormal mains, Sys maint breaker enable, Sys outp breaker enable, Maint. breaker Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 47 0.5–1.5 mm  RS485 cables and FE cables must be shielded cables. Figure 2-23 Figure 2-24 are recommended wiring methods for DO ports. Figure 2-23 Wiring method 1 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 48 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 2 Overview Figure 2-24 Wiring method 2 Figure 2-25 COM1 pins Table 2-8 COM1 pin definition Description RS485– RS485+ 12V_PORT Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 49 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 2 Overview Figure 2-26 COM2 pins Table 2-9 COM2 pin definition Description RS485+ RS485– RS485+ RS485– CANH0 CANL0 Figure 2-27 RS485 pins Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 50: Mdu

    RS485+. Twist cables to pin 2 and pin 5 into one cable and then connect it to RS485–. 2.3.6 MDU Appearance Figure 2-28 MDU (1) Status indicator (2) LCD touchscreen Table 2-11 Status indicator Status Color Meaning Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 51 Insert the USB flash drive, import and export the configuration file, export run logs, and upgrade software. Restart switch for the MDU Reserved DIP switch Implements specific functions by using the DIP switch and Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 52: Typical Configurations

    If a single power module is faulty, the other power modules continue working. When the load power is small, even a single UPS can provide redundant capacity, which ensures high reliability. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 53: Parallel System

    An optional static transfer switch (STS) can be installed to start the bus synchronization controller (BSC). The UPS systems work in normal mode or bypass mode. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 54: Optional Components

    ECC and the third-party NMS through COM or PoE ports. Antiseismic kit Reinforces the cabinet so that the cabinet can resist magnitude 9 earthquakes. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 55 If an IP21 component is installed, cables cannot be routed from the top of the cabinet.  The ECM expansion subrack does not support onsite installation. If this component is required, inform Huawei before purchasing the UPS to receive pre-installation services. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 56: Installation

    UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 3 Installation Installation 3.1 Installation Preparations 3.1.1 Site 3.1.1.1 UPS Dimensions Figure 3-1 Dimensions (400 kVA/500 kVA, unit: mm) Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 57: Installation Environment

    Reserve a clearance of at least 500 mm from the rear for ventilation. If the UPS will be operated from the rear, reserve a clearance of at least 800 mm for operations. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 58: Tools And Instruments

    Table 3-1 for installation. Table 3-1 Tools and meters Tools and Meters Electric pallet truck Manual pallet truck Ladder Rubber mallet Hammer drill and Hand-held electric Alloy hole saw Heat gun Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 59 Protective gloves Insulated gloves Insulation protective shoes discharge (ESD) gloves Torque screwdriver Cable cutter Brush Flat-head screwdriver (2–5 mm) Phillips screwdriver Insulated torque Heat shrink tubing Insulated adjustable wrench wrench (M3/M4/M5/M6/M Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 60: Preparing Power Cables

    3 x (4 x 240) connector cross-sectional area (mm Bypass Bypass input current (A) input Recommended 2 x (4 x 185) 3 x (4 x 185) 3 x (4 x 240) connector cross-sectional area (mm Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 61 The recommended cables are used only when the following requirements are met: − 90° C flexible copper power cable. Multi-core cables are recommended for mains and bypass input and output power cables, and single-core cables are recommended for battery cables. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 62 800 A/3P breaker 500 kVA Mains input circuit breaker 1000 A/3P Bypass input circuit breaker 1000 A/3P Output branch circuit 1000 A/3P breaker 600 kVA Mains input circuit breaker 1250 A/3P Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 63: Unpacking

    Step 1 Use a pallet truck to transport the UPS to the installation position. Step 2 Remove the UPS outer packing. Step 3 Remove the bolts that secure the UPS to the pallet and remove the UPS from the pallet. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 64: Single Ups Installation

    Otherwise, the front door will not be properly closed. 3.2.1 Installing a UPS 3.2.1.1 Installing the UPS on the Ground Context Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 65  A: mounting holes on the channel steel  B: mounting holes on the floor Figure 3-5 Mounting hole dimensions for the 400 kVA UPS and 500 kVA UPS (unit: mm) Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 66 (4) Expansion sleeve Knock the expansion bolt into the hole until the expansion sleeve completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 67 Step 3 Use a pallet truck to move the cabinet to the installation position. Step 4 Secure the cabinet to the expansion bolt holes on the ground using M12x60 expansion bolts. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 68 3 Installation Figure 3-9 Tightening expansion bolts Step 5 Install the front, rear, left, and right anchor baffle plates. Figure 3-10 Installing the front, rear, left, and right anchor baffle plates ----End Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 69: Installing The Ups On Channel Steel

     A: mounting holes on the channel steel  B: mounting holes on the floor Figure 3-11 Mounting hole dimensions for the 400 kVA UPS and 500 kVA UPS (unit: mm) Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 70: Installing Batteries

    Install the batteries from the lower layer to the upper layer to prevent falling over due to imbalance. Procedure Step 1 Install a battery rack and batteries. For details, see the battery installation guide delivered along with batteries. ----End Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 71: Installing Optional Components

    Figure 3-13 Dimensions of antiseismic kit mounting holes for the 400 kVA UPS and 500 kVA UPS (unit: mm) Figure 3-14 Dimensions of antiseismic kit mounting holes for the 600 kVA UPS (unit: mm) Step 2 Drill holes for installing expansion bolts, and install expansion sleeve. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 72 Step 5 Adjust the cabinet to ensure that the expansion bolt holes align with the half holes below. Step 6 Use expansion bolts to firmly lock the front and rear antiseismic kits to the ground. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 73: Installing An Ip21 Component

    Select the mounting holes for leveling feet based on the cabinet width onsite. Figure 3-18 Installing leveling feet Step 2 Secure the IP21 component to the top of each cabinet using four M12 screws. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 74: Connecting An Ambient T/H Sensor

    Step 1 Connect the RJ11 port on the ambient T/H sensor to the COM1 port on the monitoring interface card. Figure 3-20 Connecting a UPS and an ambient T/H sensor The ambient T/H sensor can be used as a battery temperature sensor. ----End Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 75: Installing A Battery Grounding Failure Detector

    (1) Battery grounding failure detector ----End 3.2.3.5 Connecting the iBattery Procedure Step 1 Connect the COM_OUT port on the iBOX of the iBattery to the COM2 port on the monitoring interface card. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 76: Ups Cable Connection Reference

    Step 3 Pull the marked cable out of the cabinet, cut the cable from the marked position, strip the cable, and crimp a terminal. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 77: Routing Cables

    Step 4 Connect the cable with a crimped terminal to the corresponding copper bar. Step 5 Clean foreign matter inside the cabinet. ----End 3.2.5 Routing Cables 3.2.5.1 Top Cable Routing Context Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 78 3.1.3 Preparing Power Cables and site requirements. Figure 3-24 Power distribution module (400 kVA UPS, 500 kVA UPS) (1) Mains input (2) Battery input (3) Output terminal (4) Bypass input terminal terminal terminal Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 79 (2) Battery input (3) Output terminal (4) Bypass input terminal terminal terminal Procedure Step 1 Open the front door of the bypass cabinet and remove the covers of the power distribution subrack. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 80 Figure 3-26 Removing the covers of the power distribution subrack Step 2 Remove the covers from the top of the cabinet. Figure 3-27 Removing the top cable covers Step 3 Remove the rear cover from the bypass cabinet. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 81 The protective covers need to be reinstalled after the connecting copper bars are removed. Figure 3-28 Removing the copper bar protective covers at the rear Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 82 Figure 3-29 Removing the connecting copper bars Step 5 Connect a ground cable to the UPS. If you do not ground the UPS as required, electromagnetic interference, electric shocks, or fire may occur. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 83  Connect input power cables to the UPS and then to customer equipment. Figure 3-30 Ground cable Step 6 Connect the mains input power cables. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 84 Figure 3-31 Connecting the mains input power cables Step 7 Connect the output power cables. After you connect output power cables, if loads are not ready to be powered, insulate the end of the system output power cable. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 85 3 Installation Figure 3-32 Connecting AC output power cables Step 8 Connect the bypass input power cables. (Perform this step only when the mains input and bypass input use different power sources.) Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 86 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 3 Installation Figure 3-33 Connecting the bypass input power cables Step 9 Connect the battery cables. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 87 Route a neutral wire from the middle of the positive and negative battery strings. Take a battery string consisting of 40 batteries for example. The battery neutral wire is routed from the middle of positive and negative battery strings, each consisting of 20 batteries. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 88 Figure 3-35 Neutral wire Step 10 Route signal cables. Bind cables to the cabinet. Figure 3-36 shows the signal cables routed from the top of the cabinet. Bind signal cables and power cables separately. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 89: Bottom Cable Routing

     After connecting cables, check that a certain clearance is reserved between the internal switch (if any) extension pole and power cables to avoid friction. 3.2.5.2 Bottom Cable Routing Context Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 90 Step 2 Remove the cable covers from the bottom of the cabinet, drill holes in the covers, attach grommet strips to the hole edges for protecting cables, and reinstall the cable covers. The hole size and quantity are for reference only. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 91 Step 5 Connect a ground cable to the UPS. If you do not ground the UPS as required, electromagnetic interference, electric shocks, or fire may occur. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 92 Connect the input power cables to the UPS before connecting power cables to customer equipment. Figure 3-38 Grounding Step 6 Connect the bypass input power cables. (Perform this step only when the mains input and bypass input use different power sources.) Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 93 Figure 3-39 Connecting the bypass input power cables Step 7 Connect the output power cables. After connecting the output power cables, if loads are not ready to be powered, insulate the terminals of the output power cables. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 94 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 3 Installation Figure 3-40 Connecting output power cables Step 8 Connect the mains input power cables. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 95 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 3 Installation Figure 3-41 Connecting the mains input power cables Step 9 Connect the battery cables. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 96 Route a neutral wire from the middle of the positive and negative battery strings. Take a battery string consisting of 40 batteries for example. The battery neutral wire is routed from the middle of positive and negative battery strings, each consisting of 20 batteries. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 97 Step 10 Route signal cables. Bind cables to the cabinet. Figure 3-44 shows the signal cables routed from the bottom of the cabinet. Figure 3-44 Signal cables routed from the bottom Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 98: Remote Epo

    (if any) extension pole and power cables to avoid friction. 3.2.6 Remote EPO  Huawei does not provide the EPO switch or cable. If the cable is required, the recommended cable is 22 AWG.  Equip the EPO switch with a protective cover to prevent misoperations, and cover the cable with protective tubing.

  • Page 99: Parallel System Installation

    Step 2 Choose a parallel mode and connect cables to the parallel system based on site requirements. Figure 3-47, and Figure 3-48 show the typical conceptual diagram and cable connections for a 1+1 parallel system. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 100 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 3 Installation Figure 3-47 Conceptual diagram of a 1+1 parallel system Connect power cables according to port silk screen. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 101 The length and specifications of power cables on each UPS must be the same to achieve current equalization in bypass mode. The power cables include bypass input power cables and UPS output power cables. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 102 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 3 Installation Figure 3-49 Conceptual diagram of a dual-bus system Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 103: Connecting Signal Cables

    Connecting Signal Cables to a Parallel System Connect the parallel ports on the UPSs over parallel cables to create a loop.  Figure 3-51 Figure 3-52 show the wiring principle for an N+X parallel system. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 104 Figure 3-52 Signal cable connections of N+X parallel system  BSC master and slave cables are required in a dual-bus parallel system. Figure 3-53 shows the cable connections for a dual-bus system containing two master systems. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 105: Installation Verification

    Connecting Other Signal Cables Connect signal cables for each UPS. 3.4 Installation Verification If the check results of listed items 8 and 9 do not meet the acceptance criteria, the UPS may be damaged. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 106 4. Ensure that there is no foreign matter on the bottom plate of the cabinet. 5. Ensure that there is no foreign matter on the rear module subrack. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 107 Figure 3-54 Positions to be checked for foreign matter (400 kVA) (1) Switches (2) Mains input wiring copper (3) Battery input wiring copper bar (4) Output wiring copper (5) Bypass input wiring (6) Rear of modules copper bar Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 108 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 3 Installation Figure 3-55 Fill the holes with sealing putty (1) Paper protective film (2) Sealing putty Figure 3-56 Dustproof cover Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 109: User Interface

    Figure 4-1 Main menu Table 4-1 Main screen description Number Area Function Status bar Displays the UPS model, capacity, configuration, current date and time, USB flash drive status, and buzzer status. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 110 Scrolls the page down. Scrolls the page up. Returns to the upper-level menu. Logs a user out. Table 4-3 LCD user passwords Default User Preset Password admin (administrator) 000001 operator (common user) 000001 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 111: System Info

    On the System Info, tap the UPS picture. On the Module Data screen, select a module to view its running data. indicates the selected module. Figure 4-3 Module data 4.1.2.2 Running On the System Info screen, tap to access the Runn Info screen. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 112 AC output phase voltage Line voltage (V) AC output line voltage Phase current (A) AC output phase current Frequency (Hz) AC output frequency Power factor Proportion of output active power to output apparent power. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 113 Table 4-7 Bypass input Item Description Phase voltage (V) Bypass input phase voltage Line voltage (V) Bypass input line voltage Phase current (A) Bypass input phase current Frequency (Hz) Bypass input frequency Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 114 If no sensor is connected, the ambient temperature sampled by the bypass unit is displayed.) Ambient humid. (%) Humidity measured by the ambient temperature and humidity sensor. If the sensor is not installed, NA is Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 115: Alarms

    System Info screen to enter the Alarms screen. Figure 4-6 Alarms Active Alarms This screen displays alarm information including the severity, name, ID, location, and generation time. Figure 4-7 Active alarms Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 116: Settings

    If this selection is enabled, the buzzer is muted. If the buzzer is enabled, Buzzer Off is displayed on the operation screen. 4.1.2.4 Settings On the System Info screen, tap to access the Settings screen. Figure 4-9 Settings 1 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 117 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 4 User Interface Figure 4-10 Settings 2 Communication Settings Figure 4-11 Communication settings 1 Figure 4-12 Communication settings 2 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 118 Ensure that the MDU and PC are on the same network segment. After you restart the device, IP address allocation changes back to Manual. The IP address is set to the IP address set previously. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 119 Baud Rate Select a baud rate to match the 9600 9600, 19200, user's network management 115200 conditions onsite. Parity mode Verify the validity of RS485 None None, Odd, communication characters. When Even Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 120 Default Value Value Range ModbusTCP If Modbus TCP is used for Enable Disable, Enable encryption communication, communication links do not implement encryption or implement encryption based on the selected encryption mode. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 121 Number of cascaded ambient 0–4 temperature and humidity sensors Figure 4-17 Battery temperature sensor Item Description Default Value Value Range Start address 16–28 Quantity Number of cascaded battery 0–4 temperature sensors Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 122 SSID after connecting a WiFi characters of the module over a USB port to MAC address identify the WiFi device to which the mobile phone is connected. Password The password for accessing Changeme WiFi. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 123 User Manual (60 kVA Power Modules) 4 User Interface System Settings Figure 4-20 System settings 1 Figure 4-21 System settings 2 Figure 4-22 System settings 3 Item Description Default Value Value Range Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 124 Air filter Specifies the rack air filter 0–365 maintenance maintenance interval. If it is set period (d) to 0, there is no reminder. Intra-rack These two parameters enable the The default 0.5–120.0 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 125 The short-distance battery Disable Disable, Enable temperature sensor monitors the ambient temperature near batteries, and ensures that batteries work reliably and securely. BCB trips if Enable Disable, Enable UPS stops power supply Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 126 Input cur. Specifies whether to enable or Disable Disable, Enable limiting disable input current limiting to protect generators. Input cur. Limits the input current to protect 200% 50%–200% limiting ratio the D.G. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 127 Hz/s (Hz/s) Output freq. track rate (Hz/s) is slow, the inverter frequency is different from the bypass frequency when the bypass frequency changes. If output is overloaded or the inverter is Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 128 Bypass When the difference between the ± 2 Hz ± 0.5 Hz to ± 6 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 129 2 V. A battery is a module consisting of single or multiple cells in a shell. Each battery has a nominal voltage of 2 V, 6 V, or 12 V. Figure 4-26 Battery settings 1 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 130 Number of Specifies the number of battery 1–4 battery strings strings connected in parallel. Installation A battery maintenance reminder time is displayed when the Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 131 Shallow dis. Set the proportion of the 10%–50% test dis. ratio discharge capacity to the total discharge capacity. The value is configurable in any mode. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 132 The number of iBATs managed 0–300 of iBOXN by the iBOX. iBOX logical Communication address when 0–124 start addr the northbound device queries iBOX data. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 133 (Multi-Hall cur. setting ≥ 1). Figure 4-32 Battery string configuration Set the iBOX and iBAT number for each battery string. Dry Contact Settings Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 134 How a user uses the port depends on the status of the SPD/SYSOUT switch. SPD/SYSOUT switch function If the SPD/SYSOUT switch is set to Enable, this Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 135 DO_5 MUE07A DI_1, MUE07A DI_2, Corresponds to the signal of the input dry contact DI on the MUE07A. MUE07A DI_3, MUE07A DI_4, MUE07A DI_5 User Settings Figure 4-33 User settings 1 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 136: Maintenance

    6–20 characters and contain at least two types of characters. 4.1.2.5 Maintenance On the System Info screen, tap to display the Maintenance screen. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 137 Do not perform battery maintenance when a D.G. is connected. Perform battery maintenance periodically to increase the battery lifespan and improve the UPS reliability. Battery maintenance includes Forced Equalized Charging, Shallow Dis. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 138 Capacity Test Fully discharge batteries. A deep discharge test is conducted to obtain the battery discharge performance data. USB Operations Figure 4-38 USB operations 1 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 139 Bus Capacitor Life Forecast If the service life of a capacitor is about to end, that is, Module X bus capacitor life (y) is less than 1.0, contact Huawei technical support to replace the power module. Wizard-based Startup The wizard-based startup can be used to test the bypass, mains inverter, inverter/bypass switch, battery inverter, battery charging capability, battery switch tripping and so on.

  • Page 140: About

    [OL] to Enable. Wizard-based startup can be used to test the battery switch tripping function. 4.1.2.6 About On the About screen, you can view the model, manufacturer, monitoring version, and power version. To view version details, tap Version Info. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 141: System Status

    User Manual (60 kVA Power Modules) 4 User Interface Figure 4-41 About 4.1.3 System Status On the System Status to view the mains input, bypass input, load, and battery information. Figure 4-42 System status Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 142: Common Functions

    Step 1 Open the browser and choose Tools > Internet Options. Step 2 On the Advanced tab page, ensure that Use TLS 1.0, and Use TLS 1.1 are selected and click Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 143 Other control and maintenance functions that may affect system operation are invisible and parameters cannot be set. browser Only browses the system running information. (browsing user) Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 144: Monitoring

    Running status Displays the power flow and UPS running information. area Menu bar Displays alarms and real-time data, sets parameters, and provides control commands. The Active Alarms page is displayed by default. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 145: Parameter Settings

    Disable to Enable, check that the EPO cable is connected correctly. Bus capa. life If this parameter is set to Enable, Disable Disable, Enable the UPS detects the bus capacitor lifespan. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 146 BCB will trip in case of EOD. Input Settings Item Description Default Value Value Range Inp. adaptabil. Input adaptability mode 1: It is Mode 2 Mode 1, Mode 2 applicable to the normal power Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 147 Inverter async. Specifies whether an Inverter Disable Disable, Enable alarm asynchronous alarm can be displayed on the LCD when the inverter cannot track the bypass frequency change. Normal power Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 148 If the power module determines that the inverter capacitor is faulty, it shuts down the inverter to prevent the fault from expanding. Bypass Settings Item Description Default Value Value Range Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 149 The parameter is configurable in any mode. Float volt. Calibration coefficient during 0.0–6.0 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 150 (h) discharge time. When the discharge time reaches this value, the UPS powers off. The battery discharge time can be set only to 0 hours or a value only in the Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 151 Average voltage)/Average voltage x 100%. Batt. charging After this function is enabled, an Disable Disable, Enable capacity alarm is generated if the mismatch configured battery capacity exceeds the charging capacity of Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 152: Communication Settings

    Batt. Volt. Below Threshold, dry contact and the battery voltage is lower (V/cell) than this threshold, the output dry contact will output signals. 4.2.2.2 Communication Settings Figure 4-48 Communication settings Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 153: Control

    On the Logs page, you can set Log to Historical logs, Cap. test logs, or Common test logs, and query or export logs. Historical logs can be exported but not queried. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 154: Config

    If the password complexity check is enabled, the user password is required to be a string of 6–20 characters and contain at least two types of characters. 4.2.4.2 Site Config. On the home page, choose Config. > Site Config. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 155 Test to check whether the test email can be received. Configure Alarm Notification Server is used to configure a server for receiving alarm emails from the monitoring system. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 156: Rccmd

    Enable upon first login. After you submit the setting, the page refreshes. The controls such as SSL Encrypted Transmission and Event Configuration will be displayed on the page, as shown in Figure 4-55. Figure 4-54 RCCMD function disabled Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 157 Disable, the RCCMD certificate controls will not be displayed on the page, as shown in Figure 4-57. If SSL Encrypted Transmission is set to Disable, a message indicating there is a risk will be displayed. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 158 The MDU supports 17 alarm events, and a maximum of 50 jobs can be added for each event, as shown in Figure 4-58. Figure 4-58 shows the buttons on the Event Configuration page, Table 4-14 describes these buttons. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 159 Button for deleting all jobs You can delete all jobs of the event by clicking this button. Figure 4-59 shows the buttons after one event is expanded and Table 4-15 describes these buttons. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 160  RCCMD Shutdown: You need to specify the RCCMD client IP address and port. When the RCCMD client receives the job, it will shut down the computer. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 161 RCCMD Execute: Specify the RCCMD client IP address, port, and command to be executed. For example, enter SHUTDOWN, and the RCCMD client will shut down the computer after receiving the command. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 162 UPS input voltage value (for example, single-phase: 220 V; three-phase A: 220 V, B: 220 V, C: 220 V). Table 4-16 lists the signal names that can be entered. Figure 4-63 RCCMD TRAP Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 163 RCCMD client once.  At X seconds remaining time: When the battery backup time has only X seconds left, the job will be sent to the RCCMD client once. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 164: Managing The Ups By Using The Nms Complying With Rfc1628 Standard

    The MIB is in the MDU. Click Download UPS-RFC1628-MIB on the page of the web browser to download the MIB file which allows the third-party NMS to manage the UPS remotely. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 165 Take the UNMS II of Generex for example. The method for managing the UPS by using the UNMS II is the same as the method for managing other devices by using the UNMS II. For details, see the UNMS II user manual. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 166: Protecting The Server By Using The Rccmd Software

    Step 1 On the RCCMD client, choose Connections, add the server IP address, and set the encryption mode to encryption.  If encryption is disabled, you do not need to select the encrypted transmission.  All configurations take effect only after restart. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 167: Ups Alive Check Function

    Send the message to the RCCMD client, indicating that the inverter is on. Step 6 On the RCCMD client, you can view messages through the View Event Log at the upper left corner. ----End 4.2.5.3 UPS Alive Check Function Context Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 168 100 times, as shown in Figure 4-68. Figure 4-68 Heartbeat detecting mode on the RCCMD client You can also manually detect heartbeat by clicking Run alive check now..Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 169 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 4 User Interface Figure 4-69 Detecting heartbeat manually Figure 4-70 Detecting heartbeat manually and successfully ----End Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 170: Operations

    Step 1 Close the upstream bypass and mains input switches. Step 2 (Full configuration model) Close the UPS bypass input switch, mains input switch, and output switch. After the UPS is powered on, initialization begins. The MDU displays the Huawei logo and an initialization progress bar. ----End 5.1.2 Starting the Inverter...

  • Page 171: Initial Startup

    Step 1 After the MDU starts properly, set the language, time, network parameters, system parameters, and battery parameters on the Settings Wizard screen. Set system parameters with caution because the settings determine normal UPS operation. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 172  After you set parameters on the Settings Wizard screen, choose System Info > Settings > System Settings. Check that Requisite modules and Redundant modules match the actual values. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 173 Info > Settings > Comm Settings > WiFi Settings on the MDU. Step 3 Open the Service Expert app on the mobile phone. Step 4 On the home screen of the app, tap Startup to access the Set Startup screen. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 174 Same as the user name and password of WebUI accounts. Step 5 After login, tap Power-on password activation on the screen. A message is displayed, indicating whether to start the UPS. Tap OK. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 175 Step 1 Open the Service Expert app on the mobile phone. Step 2 On the home screen of the app, tap Startup to access the Set Startup screen. Step 3 Set Site and Device Type as required, and tap Offline Activation. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 176 The values of the Bar code and Verification code in the figure are for reference only. The actual values prevail. Step 5 Enter BarCode and Codes obtained from the MDU on the Offline Activation screen. Tap Generate PWD to generate a startup password. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 177: Non-Initial Startup

    Step 3 In the displayed dialog box, tap Yes to start the inverter. ----End Starting the UPS on the WebUI Step 1 Open a browser (Internet Explorer 11 for example) and choose Tools > Internet Options. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 178 Figure 5-8 Logging in to the WebUI Step 5 On the home page of the WebUI, choose Monitoring > Control, click Inv. ON, and confirm the operation to start the inverter. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 179: Powering On Loads

    A BCB box is installed. Procedure Step 1 On the Settings > Dry Contact Set screen, set MUE05A connection to Enable, and set BCB connection [OL] and Battery breaker [STA] to Enable. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 180: Shutting Down And Powering Off The Ups

    After the inverter shuts down, the UPS works in bypass mode if the bypass is normal, as shown in Figure 5-11; the UPS supplies no power and the loads power off if the bypass is abnormal, as shown in Figure 5-12. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 181 Open the UPS mains input switch, bypass input switch, and output switch. Open the upstream mains input and bypass input switches. Step 5 For a UPS in standard configuration, open the upstream mains input and bypass input switches. ----End Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 182: Starting The Ups In Battery Mode

    Step 4 Press and hold down the BATT START button on the bypass module for at least 2 seconds. The system automatically enters the battery cold start status. The LCD displays the Huawei logo and an initialization progress bar.
  • Page 183 After the inverter starts, the UPS still works in bypass mode and the inverter is on standby. If the bypass is not normal, the inverter supplies power immediately. If the inverter is not started, the UPS may be disconnected. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 184: Testing Batteries

    Step 1 On the main screen of the LCD, tap System Info, the Maintenance screen is displayed. Step 2 Tap Battery Maint.. Step 3 Tap Start next to Forced Equalized Charging to start a forced equalized charging test. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 185: Shallow Discharge Test

    ----End Manual Shallow Discharge Test Step 1 On the home screen of the LCD, choose System Info > Maintenance > Battery Maint. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 186: Capacity Test

    Procedure Step 1 On the home screen of the LCD, choose System Info > Maintenance > Battery Maint. Step 2 Tap Start next to Capacity Test to start a capacity test. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 187: Test Data Download

    Step 1 On the WebUI, choose Query > Logs. Step 2 Choose logs that need to be exported from the Log drop-down list box, and click Query. Figure 5-18 Logs ----End Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 188: Transferring To Maintenance Bypass Mode

    Before you transfer the UPS from maintenance bypass mode to normal mode, ensure that the bypass input and output are normal. Procedure Step 1 Turn off the maintenance bypass switch. The Maint. breaker closed alarm disappears from the MDU. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 189: Performing Epo

    The EPO alarm is cleared successfully. Step 3 Check that the EPO alarm is cleared by viewing active alarms. If the system bypass input is normal, the UPS transfers to bypass mode. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 190: Exporting Data

    You do not need to query logs. Choose Query > Logs, click Export, and save the file. Step 2 Click Query, and you can see the corresponding historical alarms. Step 3 Click Export and save the displayed webpage. ----End Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 191: Setting Hibernation Mode

    Step 2 Set the module cycle hibernation period to an integer ranging from 1 to 100. The default value is 30. Figure 5-21 System settings Click Submit after setting parameters on the WebUI. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 192 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) 5 Operations ----End Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 193: Routine Maintenance

    Power grid Input voltage: 380 V AC, 400 If the input voltage is environment V AC, or 415 V AC (line abnormal, check the power grid voltage) status and input cable Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 194: Quarterly Maintenance

    The insulation layer of  Replace the cables. (between the UPS and the cables is intact and terminals  Secure the output power distribution cabinet) are free from black marks terminals. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 195: Battery Maintenance

    Before installing batteries, read through the battery user manuals and pay attention to safety precautions and connection methods provided by battery manufacture. When installing and maintaining batteries, pay attention to the following points: Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 196: Precautions For Battery Maintenance

    Equalized charging voltage: battery string output terminals of battery string (2.35 V/cell ± 1%) x number of and the battery input terminals battery cells at the UPS side is greater than Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 197: Quarterly Maintenance

    2.25 V/cell ± 0.02 V/cell battery exceeds the specifications requirement, perform a complete forcible equalized charging for the battery, and check again whether the voltage is normal. 3. If the fault persists, contact Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 198: Annual Maintenance

    (A torque wrench is used for checking the torque. After checking that the battery screws meet the requirements, mark the screws for later check.) Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 199: Troubleshooting

    Close the battery switch and charge batteries until each battery has a voltage greater than the EOD voltage and 11.3 V/cell. For details about how to rectify common faults, see Table 7-1. If any unmentioned faults occur, see the alarm list chapter, or contact Huawei technical support. Table 7-1 Troubleshooting Case Symptom Possible Cause...
  • Page 200 The bypass module Reduce the load, or normal. experiences improve ventilation. overtemperature. For details about component replacement and maintenance involved in Troubleshooting and Alarm List, consult Huawei maintenance engineers. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 201: Technical Specifications

    A/3P UPS5000-E-50 1000 V AC/800 0K-SMS A/3P UPS5000-E-50 1000 V AC/800 1000 V 1000 V AC/800 1000 V AC/800 0K-FMS A/3P AC/1000 A/3P A/3P A/3P UPS5000-E-60 1000 V 0K-SMS AC/1000 A/3P Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 202 Conducted emission EN/IEC62040-2, C3 Radiated emission (RE) EN/IEC62040-2, C3 Low-frequency signal interference IEC61000-2-2 Electrostatic discharge immunity IEC61000-4-2 Conducted susceptibility EN61000-4-6 EN/IEC62040-2 IEC61000-4-6 Radiated susceptibility EN61000-4-3 EN/IEC62040-2 IEC61000-4-3 Electrical fast transient (EFT) EN/IEC62040-2 Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 203 380 V AC, 400 V AC, or 415 V AC (line voltage) voltage Rated frequency 50 Hz or 60 Hz Input frequency ± 6 Hz (adjustable with the tolerance of 0.5–6 Hz, ± 2 Hz by default). range Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 204 ≤ 1% (full linear load) Total  harmonic ≤ 4% (full non-linear load)  distortion of output voltage (THDv) Output PF Transfer time  0 ms (uninterruptible transfer) ≤ 20 ms (interruptible transfer)  Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 205  Linear load > 150%, and short circuit: run for 200 ms. Table 8-9 System Electrical Specifications Item Specifications Redundancy Control units and parallel signals use a redundancy design. design Supported Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 206: A (Optional) Tn-C System Application

    600 kVA UPS.  The following cable connections are for reference only. Figure A-1 Short-circuiting the input N and PE (600 kVA UPS) Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 207 A (Optional) TN-C System Application Table A-1 Recommended cross-sectional areas for cables Model Current Recommended cross-sectional areas 400kVA 640 A 185 mm 500kVA 800 A 240 mm 600kVA 960 A 240 mm Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 208: B Menu Hierarchy

    Total Runtime Environment Data Alarms Active Alarms Historical Alarms Buzzer Off Clear Faults Settings Comm Settings IP Settings RS485 Settings ModbusTCP Settings Amb T/H Sensor Batt Temp Sensor WiFi Settings System Settings Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 209 Multi-brand Remove USB Inv. ON Inv. OFF ECM Switchover Screen Calib. About Common AC Output Functions UPS Load Mains Input Inv. ON Inv. OFF Buzzer Off Historical Alarms System Status Bypass Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 210: Menus On The Webui

    Amb T/H Sensor Batt Temp Sensor WiFi Settings iBOX Settings Basic Param. Advanced Param. Batt. String Config Control System Commands and Tests Query Alarm History Logs Config. User Mgmt. User Mgmt. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 211 ModbusTCP Certificate Management ModbusTCP CA Certificate Management ModbusTCP Authentication eUPS Certificate Management RCCMD RCCMD SSL Encrypted Transmission Event Configuration RCCMD Certificate Management Maint. Calib Bypass Module Commissioning Var. Bypass Module Upgrade Software Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 212 UPS5000-E-(400 kVA-600 kVA) User Manual (60 kVA Power Modules) B Menu Hierarchy Level-1 Menu Level-2 Menu Level-3 Menu BSP Upgrade Download Fault Data iBOX version E-Label Bus cap. Life Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 213: C Alarm List

    88 V, the power module sampling circuit or fuse may not be working properly. Replace the faulty module. 0001-3 The mains is not Check the mains. normal. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 214 1. Check whether battery 0020-1 Battery connected Critical Batteries are not polarities are correctly reversely properly installed. installed by using a multimeter. If no, correct the installation. 2. Check whether the battery Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 215 1. Check whether the positive 0530-1 Battery ground fault Critical  The battery and negative terminals of the string is not battery string are grounded or properly have sufficient resistance to Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 216 1. Check that the air channel for 0040-7 Rectifier abnormal Critical  The fan for the the module is free from power module is blockage. not functioning properly. 2. Check whether the fans are Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 217 UPS, transfer it normal. to normal mode, and replace the faulty module.  If all modules generate the alarm, open the bypass input circuit breaker. After the Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 218 2. Check that the ambient blocked. temperature has not exceeded 40° C.  The ambient 3. Check that there is no temperature overload. exceeds the upper threshold.  The load is excessive. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 219 0087-1 System Warning The neighboring Check the reason why the transfer-to-bypass UPS is not normal, neighboring UPS transfers to and transfers to bypass mode. bypass mode. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 220 No further measures are required. the PDC is ON. 0342 Mains input breaker Critical The mains input The running status is displayed. open No further measures are required. circuit breaker is OFF. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 221 2. Check that bypass input and output power cables on each  The length of the rack meet the length bypass input or requirements. output cables is 3. Rectify any bypass SCR incorrect. open-circuit. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 222 2. After maintenance, open the maintenance circuit breaker and then start the inverter. 0380 In self-check Warning The inverter is in Wait until the inverter self-check self-check. is complete. Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

  • Page 223: D Acronyms And Abbreviations

    BCB box battery circuit breaker box BBB box battery bus bar box Conformite Europeenne digital signal processing economic control operation emergency power off energy control module end of discharge International Electrotechnical Commission Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.
  • Page 224 SNMP Simple Network Management Protocol total distortion of the input THDi current waveform total harmonic distortion of THDv output voltage uninterruptible power system Universal Serial Bus valve-regulated lead acid VRLA Issue 05 (2019-12-24) Copyright © Huawei Technologies Co., Ltd.

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