Assembly - JLG 400SC Service And Maintenance Manual

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Assembly

Replace all seals and seal rings with new ones each time you
reassemble the Torqlink™ unit. Lubricate all seals and seal rings
with SAE 10W40 oil or clean grease before assembly.
NOTE: Individual seals and seal rings as well as a complete seal kit
are available. The parts should be available through most
OEM parts distributors or Parker approved Torqlink™ dis-
tributors. (Contact your local dealer for availability).
NOTE: Unless otherwise indicated, do not oil or grease parts
before assembly.
Wash all parts in clean petroleum-based solvents before
assembly. Blow them dry with compressed air. Remove any
paint chips from mating surfaces of the end cover, commuta-
tor set, manifold rotor set, wear plate and housing and from
port and sealing areas.
SOLVENTS ARE FLAMMABLE. BE EXTREMELY CAREFUL WHEN USING ANY SOL-
VENT. EVEN A SMALL EXPLOSION OR FIRE COULD CAUSE INJURY OR DEATH.
WEAR EYE PROTECTION AND BE SURE TO COMPLY WITH OSHA OR OTHER MAX-
IMUM AIR PRESSURE REQUIREMENTS.
1. If the housing (18) bearing components were removed
for replacement, thoroughly coat and pack a new outer
bearing/bushing (19) with clean corrosion resistant
grease recommended in the material section. Press the
new bearing/bushing into the counterbore at the
mounting flange end of the housing, using the appro-
priate sized bearing mandrel, which will control the
bearing/ bushing depth.
Torqlink™ housings require the use of bearing mandrel
to press bearing/ bushing (19) into the housing to a
required depth of 0.151/0.161 inches (3.84/4.09 mm)
from the end of the bearing counterbore.
31215019
SECTION 3 - CHASSIS & TURNTABLE
NOTE: Bearing mandrel must be pressed against lettered end of
bearing shell. Take care housing bore is square with press
base and bearing/bushing is not cocked when pressing a
bearing/bushing into the housing.
IF BEARING MANDREL SPECIFIED IN "TOOLS AND MATERIALS REQUIRED FOR
SERVICING" SECTION IS NOT AVAILABLE AND ALTERNATE METHODS ARE USED
TO PRESS IN BEARING/BUSHING (13) AND (19), BEARING/BUSHING DEPTHS
SPECIFIED MUST BE ACHIEVED TO ENSURE ADEQUATE BEARING SUPPORT
AND CORRECT RELATIONSHIP TO ADJACENT COMPONENTS WHEN ASSEM-
BLED.
BECAUSE THE BEARING/BUSHINGS (13) AND (19) HAVE A PRESS FIT INTO THE
HOUSING THEY MUST BE DISCARDED WHEN REMOVED. THEY MUST NOT BE
REUSED.
3-41

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