JLG 450A Operation And Safety Manual
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JLG 450A Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
450A
450AJ
S/N 0300201991,
S/N 1300007279,
S/N E300002833,
& S/N B300003516
to Present
ANSI
AS/NZS
3121658
®
December 14, 2018 - Rev K

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Boom Lift Models 450A 450AJ S/N 0300201991, S/N 1300007279, S/N E300002833, & S/N B300003516 to Present ANSI AS/NZS 3121658 ® December 14, 2018 - Rev K...
  • Page 2 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 5 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 6 Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
  • Page 7 FOREWORD REVISION LOG Original Issue A - February 2, 2015 Revised B - April 2, 2015 Revised C - July 6, 2015 Revised D- January 19, 2016 Revised E - July 19, 2016 Revised F - January 23, 2017 Revised G - June 30, 2017 Revised H - September 20, 2017...

  • Page 8: Table Of Contents

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SECTION - 1 - SAFETY PRECAUTIONS SkyGuard Function Test......2-9 OSCILLATING AXLE LOCKOUT TEST .
  • Page 9 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE STEERING......... . . 4-10 SECTION - 5 - EMERGENCY PROCEDURES PLATFORM .
  • Page 10 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE SKYPOWER™ ......... 6-7 Major Component Weights .
  • Page 11 TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This Page Left Blank Intentionally 3121658...
  • Page 12 LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE 2-1. Basic Nomenclature........2-4 7-3.
  • Page 13 LIST OF FIGURES FIGURE NUMBER - TITLE PAGE FIGURE NUMBER - TITLE PAGE This Page Left Blank Intentionally 3121658...
  • Page 14 LIST OF TABLES TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE Minimum Approach Distances (M.A.D.) ....1-6 Beaufort Scale (For Reference Only)....1-9 Inspection and Maintenance Table .
  • Page 15 LIST OF TABLES TABLE NUMBER - TITLE PAGE TABLE NUMBER - TITLE PAGE This Page Left Blank Intentionally viii 3121658...

  • Page 16: Section 1 - Safety Precautions

    JLG Industries, Inc. completed under the supervision of an experienced and quali- fied operator.

  • Page 17: Workplace Inspection

    JLG. unit. • Before operation, check work area for overhead hazards such •...

  • Page 18: Machine Inspection

    • Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.

  • Page 19: Trip And Fall Hazards

    • Do not carry materials directly on platform railing unless • Hydraulic cylinders are subject to thermal expansion and con- approved by JLG. traction. This may result in changes to the boom and/or plat- form position while the machine is stationary. Factors •...

  • Page 20: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Before operating the machine, make sure all gates are closed Electrocution Hazards and fastened in their proper position. • This machine is not insulated and does not provide protection from contact or proximity to electrical current. •...
  • Page 21 SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)

  • Page 22: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS • The minimum approach distance may be reduced if insulating Tipping Hazards barriers are installed to prevent contact, and the barriers are • The user must be familiar with the surface before driving. Do rated for the voltage of the line being guarded. These barriers not exceed the allowable sideslope and grade while driving.
  • Page 23 Keep all loads within the confines of the platform, gusts, may exceed 28 mph (12.5 m/s). Factors affecting wind unless authorized by JLG. speed are; platform elevation, surrounding structures, local weather events, and approaching storms. Refer to Table 1-2, •...
  • Page 24 SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/ Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions Number 0-0.2 Calm Calm. Smoke rises vertically 0.3-1.5 Light air Wind motion visible in smoke 1.6-3.3 Light breeze...

  • Page 25: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all driving and swing operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.

  • Page 26: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...
  • Page 27 SECTION 1 - SAFETY PRECAUTIONS • DO NOT use your hand to check for leaks. Use a piece of card- • Do not use machine as a ground for welding. board or paper to search for leaks. Wear gloves to help protect •...

  • Page 28: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS Battery Hazards • Always disconnect batteries when servicing electrical compo- BATTERY FLUID IS HIGHLY CORROSIVE. AVOID CONTACT WITH SKIN AND nents or when performing welding on the machine. CLOTHING AT ALL TIMES. IMMEDIATELY RINSE ANY CONTACTED AREA WITH CLEAN WATER AND SEEK MEDICAL ATTENTION.
  • Page 29 SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-14 3121658...
  • Page 30 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 31: Section 2. User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The aerial platform is a personnel handling device; so it is neces- depressions, holes, or drop-offs exist.

  • Page 32: 2.2 Preparation, Inspection, And Maintenance

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A The following table covers the periodic machine inspections and PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL maintenance required by JLG Industries, Inc.
  • Page 33 Preventative Maintenance At intervals as specified in the Service and Maintenance Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121658...
  • Page 34 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 1. Platform 2. SkyGuard (If Equipped) 3. Cross Rail (If Equipped) 4. Platform Console 5. Jib (If Equipped) 6. Fly Boom Section 7. Base Boom Section 8. Powertrack 9. Main Lift Cylinder 10.

  • Page 35: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection 5. Daily Walk-Around Inspection – Perform as instructed. 6. Battery – Charge as required. The Pre-Start Inspection should include each of the following: 7. Fuel (Combustion Engine Powered Machines) – Add the 1.
  • Page 36 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Daily Walk-Around Inspection 3121658...
  • Page 37 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Begin the "Walk-Around Inspection" at Item 1, as noted on the 6. Drive Motor, Brake, and Hub - No evidence of leakage. diagram. Continue checking each item in sequence for the condi- 7.

  • Page 38: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check 3. With the platform in the stowed position: a. Drive the machine on a grade, not to exceed the rated Perform the Function Check as follows: gradeability, and stop to ensure the brakes hold; 1.

  • Page 39: Skyguard Function Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test 4. Disengage the SkyGuard sensor, release controls, then recy- cle the footswitch. Ensure normal operation is available. NOTE: Refer to Section 4.10 for additional information on SkyGuard NOTE: On machines equipped with SkyLine, reattach magnetic end of operation.

  • Page 40: Oscillating Axle Lockout Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION OSCILLATING AXLE LOCKOUT TEST 5. Place Drive control lever to Reverse and drive machine off of block and ramp. 6. Have an assistant check to see that left front or right rear wheel remains elevated in position off of ground.

  • Page 41: Section 3 - Machine Controls And Indicators

    SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could arise. The meaning of those symbols are explained below. Indicates a potentially hazardous situation, which if THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND not corrected, could result in serious injury or death.

  • Page 42: Ground Control Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS 2. Display Gauge Registers the amount of time the machine TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR has been in use, with engine running. The TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE hourmeter registers up to 16,500 hours and OFF POSITION WHEN RELEASED.
  • Page 43 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Indicator Panel 2. Display Gauge 3. Power/Emergency Stop 4. Platform/Ground Select 5. Platform Level 6. Platform Rotate 7. Jib Lift (If Equipped) 8. Telescope 9. Main Boom Lift 10. Tower Boom Lift 11.
  • Page 44 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Indicator Panel 2. Display Gauge 3. Power/Emergency Stop 4. Platform/Ground Select 5. Platform Level 6. Platform Rotate 7. Jib Lift (If Equipped) 8. Telescope 9. Main Boom Lift 10. Tower Boom Lift 11.
  • Page 45 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: When the Platform/Ground Select Switch is in the center posi- tion, power is shut off to the controls at both operating consoles. Remove the key to prevent the controls from being actuated. ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM.
  • Page 46 SECTION 3 - MACHINE CONTROLS AND INDICATORS 7. Jib Lift (If Equipped) 9. Main Boom Lift Provides raising and lowering of the Provides raising/lowering of the main jib. boom when positioning up or down. 10. Tower Boom Lift Provides raising and lowering of the 8.
  • Page 47 SECTION 3 - MACHINE CONTROLS AND INDICATORS 12. Engine Start/ Auxiliary Power /Function Enable 13. Machine Safety System Override (MSSO) (CE Only) To start the engine, the switch must be held "UP" until the engine starts. Provides override of function controls that are locked out such as in the event of Load To use auxiliary power, the switch must be Sense System activation.

  • Page 48: Ground Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Ground Control Indicator Panel 5. Engine Malfunction/Check Engine Indicator Indicates that engine oil pressure is below nor- (See Figure 3-3., Ground Control Indicator Panel) mal or engine coolant temperature is abnor- mally high and service is required. 1.
  • Page 49 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Malfunction 2. Low Engine Oil Pressure 3. High Engine Coolant Temperature 4. Engine Oil Temperature 5. Engine Malfunction/Check Engine 6. Low Fuel 7. Glow Plug 8. Platform Overload (If Equipped) 9. Drive and Steer Disable (If Equipped) Figure 3-3.
  • Page 50 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Battery Malfunction 2. Not Used 3. Not Used 4. Not Used 5. Engine Malfunction/Check Engine 6. Low Fuel 7. Glow Plug 8. Platform Overload (If Equipped) 9. Drive and Steer Disable (If Equipped) 10.
  • Page 51 8. Platform Overload Indicator (If Equipped) 10. System Distress Indicator Indicates the platform has been overloaded. The light indicates that the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the 9. Drive and Steer Disable Indicator (If Equipped) system memory.

  • Page 52: Ground Control Console Display Gauge

    (See Figure 3-8., Ground Control Console Display Gauge) The Display Gauge shows engine hours, fuel level (if applicable), and Diagnostic Trouble Codes (DTCs) from both the JLG Control System and the engine control system. During machine start up, with no active DTCs in the control system, the splash screen will show for 3 seconds and then switch to main screen.
  • Page 53 The Diagnostic Screen will show active and inactive faults from The Engine Diagnostics Screen will show SPN (Suspect Parameter the JLG Control System on the screen. An asterisk (*) will be dis- Number), FMI (Failure Mode Identifier), and Occurrence count played to show active faults.
  • Page 54 SECTION 3 - MACHINE CONTROLS AND INDICATORS INDICATOR LAMP ENGINE HOURS NAVIGATE BACK ARROW NAVIGATE FORWARD ARROW NAVIGATION BUTTONS Figure 3-8. Ground Control Console Display Gauge 3-14 3121658...

  • Page 55: Platform Console

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Console ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF (See Figure 3-9., Platform Control Console) THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANTS TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY. 2.
  • Page 56 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. Drive Speed/Torque Select 6. Start/Auxiliary Power 10. Lights (If Equipped) 14. Tower Boom Lift 2. Platform Leveling Override 7. Drive Orientation Override 11. Jib Lift (If Equipped) 15. Platform Rotate 3. Fuel Select 8.
  • Page 57 SECTION 3 - MACHINE CONTROLS AND INDICATORS 5. Power/Emergency Stop Switch 7. Drive Orientation Override A two-position red mushroom shaped switch When the boom is swung over the rear tires furnishes power to PLATFORM Controls when or further in either direction, the Drive Orien- pulled out (on).
  • Page 58 SECTION 3 - MACHINE CONTROLS AND INDICATORS 9. Telescope If equipped with SkyGuard, the switch enables functions cut out by the Sky- Provides extension and retraction of the main guard system to be operated again, boom. allowing the operator to resume use of machine functions.
  • Page 59 SECTION 3 - MACHINE CONTROLS AND INDICATORS 14. Tower Boom Lift NOTE: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle. Provides for raising and lowering of tower boom when positioned up or down. NOTE: The Main Boom Lift/Swing joystick is spring loaded and will automatically return to neutral...

  • Page 60: Platform Control Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Control Indicator Panel 3. Tilt Alarm Warning Light and Alarm This red illuminator indicates that the chassis is (See Figure 3-10., Platform Control Indicator Panel) on a slope. An alarm will also sound when the chassis is on an excessive slope and the boom NOTE: The indicator lights will illuminate for approximately 1 second...
  • Page 61 SECTION 3 - MACHINE CONTROLS AND INDICATORS 1. AC Generator (If Equipped) 2. Platform Overload (If Equipped) 3. Tilt 4. Glow Plug/Wait to Start 5. Enable/Footswitch 6. Fuel Level 7. Creep 8. System Distress 9. Drive Orientation Figure 3-10. Platform Control Indicator Panel 3121658 3-21...
  • Page 62 SECTION 3 - MACHINE CONTROLS AND INDICATORS 4. Glow Plug/Wait to Start Indicator 6. Fuel Level Indicator Indicates the glow plugs are operating. After Indicates a low fuel condition in the tank. turning on ignition, wait until light goes out before starting engine.
  • Page 63 SECTION 3 - MACHINE CONTROLS AND INDICATORS 8. System Distress Indicator 9. Drive Orientation Indicator The light indicates that the JLG Control System When the boom is swung beyond the rear has detected an abnormal condition and a drive tires or further in either direction, the...
  • Page 64 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-24 3121658...
  • Page 65 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 66: Section 4 - Machine Operation

    SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION DESCRIPTION The primary operator control console is in the platform. From this control console, the operator can drive and steer the machine in This machine is a mobile elevating work platform used to posi- both forward and reverse directions.

  • Page 67: Boom Operating Characteristics And Limitations

    1. Machine is positioned on a smooth, firm and level surface. ATE THE MACHINE ON AN OUT-OF-LEVEL SURFACE. 2. Load is within manufacturers rated design capacity. 3. All machine systems are functioning properly. 4. Machine is as originally equipped from JLG. 3121658...

  • Page 68: Engine Operation

    SECTION 4 - MACHINE OPERATION ENGINE OPERATION 2. Pull the Power/Emergency Stop switch to On. NOTE: Initial starting must always be performed from the Ground Con- trol station. 3. Push the Engine Start switch until engine starts. Starting Procedure ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING ANY LOAD.

  • Page 69: Shutdown Procedure

    SECTION 4 - MACHINE OPERATION 6. Pull out the Ground Console Power/Emer- Shutdown Procedure gency Stop switch to provide power to the platform controls. IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN, DETERMINE 7. From Platform, pull Power/Emergency Stop THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE. switch out.

  • Page 70: Fuel Reserve / Shut-Off System

    Reference the Service and Maintenance Manual along with a utes of run time is complete, the operator may cycle power qualified JLG Mechanic to verify your machine setup. and restart the engine for an additional 2 minutes of run time. The operator can repeat this process until there is no The Fuel Shutoff System monitors the fuel in the more fuel available.
  • Page 71 SECTION 4 - MACHINE OPERATION Figure 4-1. Position of Least Forward Stability 3121658...

  • Page 72: Traveling (Driving)

    SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) See Figure 4-3., Grade and Side Slopes NOTE: Refer to the Operating Specifications table for Gradeability and Sideslope ratings. All ratings for Gradeability and Sideslope are based upon the machine’s boom being in the stowed position, fully lowered, and retracted.
  • Page 73 SECTION 4 - MACHINE OPERATION Figure 4-3. Grade and Side Slopes 3121658...

  • Page 74: Traveling Forward And Reverse

    SECTION 4 - MACHINE OPERATION 2. Position Drive controller to Forward or Reverse as desired. DO NOT DRIVE WITH BOOM OUT OF TRANSPORT MODE EXCEPT ON A SMOOTH, FIRM AND LEVEL SURFACE. TO AVOID LOSS OF TRAVEL CONTROL OR “TIP OVER”, DO NOT DRIVE MACHINE ON GRADES EXCEEDING THOSE SPECIFIED IN THE OPERATING SPECIFICATIONS SECTION OF THIS MANUAL.

  • Page 75: Traveling On A Grade

    SECTION 4 - MACHINE OPERATION Traveling on a Grade STEERING Position thumb switch on Drive/Steer controller to When traveling a grade, maximum braking and traction are obtained Right for steering right, or to Left for steering left. with the boom stowed, in position over the rear (drive) axle, and in line with the direction of travel.

  • Page 76: Boom

    SECTION 4 - MACHINE OPERATION BOOM TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER- GENCY STOP SWITCH TO STOP THE MACHINE. A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE.

  • Page 77: Raising And Lowering The Main Boom

    SECTION 4 - MACHINE OPERATION Raising and Lowering the Main Boom MACHINE SAFETY SYSTEM OVERRIDE (MSSO)(CE ONLY) To raise or lower the Main Boom, use Main Boom Lift The Machine Safety System Override (MSSO) is controller to select UP or DOWN movement. used to override function controls for Emergency Platform Retrieval only.

  • Page 78: 4.10 Skyguard Operation

    SECTION 4 - MACHINE OPERATION 4.10 SKYGUARD OPERATION SkyGuard SkyGuard provides enhanced control panel protection. When the SkyGuard sensor is activated, functions in use at the time of actu- ation will reverse or cutout. The SkyGuard Function Table pro- vides more details on these functions. During activation, the horn will sound and, if equipped with a SkyGuard beacon, the beacon will illuminate until sensor and footswitch are disengaged.

  • Page 79: Skyguard - Skyeye

    SECTION 4 - MACHINE OPERATION SkyGuard - SkyEye Reattach magnetic end of cable to bracket if it becomes discon- nected. Operator passes through path of sensor beam. SkyGuard Function Table Tower Boom Drive Drive Tower Boom Boom Boom Basket Basket Steer Swing Lift...

  • Page 80: Shut Down And Park

    SECTION 4 - MACHINE OPERATION 4.11 SHUT DOWN AND PARK 4.12 LIFTING AND TIE DOWN (See Figure 4-5.) Shut Down and Park Lifting The procedures to shut down and park the machine are as fol- lows: 1. Refer to the Serial Number Plate, refer to the Specifications 1.
  • Page 81 SECTION 4 - MACHINE OPERATION 520AJ 450AJ 53.7 in 57.9 in (1366 mm) (1471 mm) 49.6 in 45.5 in (1261 mm) (1156 mm) 1001172217B Figure 4-5. Lifting and Tie Down Chart 4-16 3121658...
  • Page 82 SECTION 4 - MACHINE OPERATION Figure 4-6. Decal Location Sheet 1 of 6 3121658 4-17...
  • Page 83 SECTION 4 - MACHINE OPERATION 51 50 Figure 4-7. Decal Location Sheet 2 of 6 4-18 3121658...
  • Page 84 SECTION 4 - MACHINE OPERATION Figure 4-8. Decal Location Sheet 3 of 6 3121658 4-19...
  • Page 85 SECTION 4 - MACHINE OPERATION Figure 4-9. Decal Location Sheet 4 of 6 4-20 3121658...
  • Page 86 SECTION 4 - MACHINE OPERATION Figure 4-10. Decal Location Sheet 5 of 6 3121658 4-21...
  • Page 87 SECTION 4 - MACHINE OPERATION Figure 4-11. Decal Location Sheet 6 of 6 4-22 3121658...
  • Page 88 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend - Language Markets Item # ANSI Australia Japan Korea French Chinese Portuguese Spanish 1001162521-G 1001162522-E 1001162523-C 1001162524-C 1001162525-D 1001162526-D 1001162527-F 1001162528-G 1001162529-F 1703797 1001162429 1703926 1703927 1703924 1703925 1703928 1001162429 1703923 1705336 1705822 1705344...
  • Page 89 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend - Language Markets Item # ANSI Australia Japan Korea French Chinese Portuguese Spanish 1001162521-G 1001162522-E 1001162523-C 1001162524-C 1001162525-D 1001162526-D 1001162527-F 1001162528-G 1001162529-F 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1702300 1702300 1702300...
  • Page 90 SECTION 4 - MACHINE OPERATION Table 4-1. Decal Legend - Language Markets Item # ANSI Australia Japan Korea French Chinese Portuguese Spanish 1001162521-G 1001162522-E 1001162523-C 1001162524-C 1001162525-D 1001162526-D 1001162527-F 1001162528-G 1001162529-F 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1704885 1705351 1705426 1705427...
  • Page 91 SECTION 4 - MACHINE OPERATION Table 4-2. Decal Legend - Kubota Engine-Powered Machines Table 4-2. Decal Legend - Kubota Engine-Powered Machines ANSI ANSI Item # ANSI Export Item # ANSI Export French French China China 1001218928-B 1001218928-B 1001218927-B 1001218927-B 1703797 1703924 1705336 1705347...
  • Page 92 SECTION 4 - MACHINE OPERATION Table 4-2. Decal Legend - Kubota Engine-Powered Machines ANSI Item # ANSI Export French China 1001218928-B 1001218927-B 1704412 1704412 1001172217 1001172217 1704885 1704885 1705351 1705429 1701499 1701499 3251813 3251813 1701529 1701529 1001223055 1001223971 3121658 4-27...
  • Page 93 SECTION 4 - MACHINE OPERATION NOTES: 4-28 3121658...
  • Page 94 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 95: Section 5 - Emergency Procedures

    BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING COR- RECTLY. JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is EMERGENCY OPERATION evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 96: Platform Or Boom Caught Overhead

    SECTION 5 - EMERGENCY PROCEDURES Platform or Boom Caught Overhead MANUAL SWING OVERRIDE If the platform or boom becomes jammed or snagged in over- The manual swing override is used to manually swing the boom and head structures or equipment, do the following: turntable assembly in the event of a total power failure when the platform is positioned over a structure or obstacle.

  • Page 97: Emergency Towing Procedures

    SECTION 5 - EMERGENCY PROCEDURES EMERGENCY TOWING PROCEDURES After moving machine, complete the following procedure: 1. Position machine on a firm level surface. Towing this machine is prohibited. However, provisions for moving 2. Chock wheels securely. the machine have been incorporated. The following procedures are to be used ONLY for emergency movement to a suitable mainte- 3.

  • Page 98: Machine Safety System Override (Msso)(Ce Only)

    Sense System activation. NOTE: If the MSSO functionality is used, the fault indicator will flash and a fault code is set in the JLG Control System which must be reset by a qualified JLG Service Technician. NOTE: No functional checks of the MSSO system are necessary. The JLG Control system will set a Diagnostic Trouble Code if the control switch is faulty.

  • Page 99: Section 6 - Accessories

    SECTION 6 - ACCESSORIES SECTION 6. ACCESSORIES Table 6-1. Available Accessories Market Accessory ANSI ANSI China (USA Only) Fall Arrest Platform (30" x 60") √ √ Pipe Racks √ √ √ √ √ √ SkyGlazier™ √ √ √ SkyPower™ √ √...
  • Page 100 SECTION 6 - ACCESSORIES Table 6-2. Options/Accessories Relationship Table COMPATIBLE WITH ACCESSORY REQUIRED ITEM INCOMPATIBLE WITH INTERCHANGABLE WITH (Note 2) (Note 1) Platform MMR**, Platform MTR*, Pipe Racks SkyPower™ SkyGlazier™, SkyWelder™ Soft Touch 4’ Platform, Pipe Racks, Platform SkyGlazier™ SkyPower™ SkyWelder™...

  • Page 101: Fall Arrest Platform

    FALL ARREST PLATFORM PIPE RACKS NOTE: See the JLG External Fall Arrest System manual (PN 3128935) for more information. The external fall arrest system is designed to provide a lanyard attach point while allowing the operator to access areas outside the platform.

  • Page 102: Capacity Specifications (Australia Only)

    SECTION 6 - ACCESSORIES Capacity Specifications (Australia Only) • Ensure no personnel are beneath the platform. • Do not exit platform over rails or stand on rails. Max. Platform Capacity Max. Capacity in Racks • Do not drive machine without material secured (With Max.

  • Page 103: Skyglazier

    SECTION 6 - ACCESSORIES SKYGLAZIER™ Capacity Specifications Max. Platform Capacity Capacity Zone * Max. Tray Capacity (With Max. Weight in Tray) 500 lbs 150 lbs 250 lbs (227 kg) (68 kg) (113 kg) 550 lbs 150 lbs 250 lbs (250 kg) (68 kg) (113 kg) 600 lbs...

  • Page 104: Safety Precautions

    SECTION 6 - ACCESSORIES Safety Precautions Preparation and Inspection • Check for cracked welds and damage to tray. • Ensure tray is properly secured to platform. ENSURE PANEL IS SECURED WITH STRAP. • Ensure strap is not torn or frayed. Operation DO NOT OVERLOAD TRAY OR PLATFORM.

  • Page 105: Skypower

    SECTION 6 - ACCESSORIES SKYPOWER™ All power regulation components are located in a watertight box connected by cable to the generator. The generator supplies power when running at the specified speed with the power switch on (switch is located on platform). A three-pole, 30 Amp circuit breaker protects the generator from overload.

  • Page 106: Safety Precautions

    SECTION 6 - ACCESSORIES Safety Precautions SKYWELDER™ DO NOT OVERLOAD PLATFORM. • Ensure no personnel are beneath platform. • This factory-installed option is available only on specified models. • Keep lanyard attached at all times. • Do not use electrical tools in water. •...

  • Page 107: Accessory Ratings

    SECTION 6 - ACCESSORIES Accessory Ratings Welding Amps Input At Rated Load Output (50/60 Hz) Maximum Open Welding Mode Input Power Rated Output Amperage Circuit Voltage 230 V 460 V 575 V Range 280 Amp at 31.2 V, 15.7 35% Duty Cycle 3- phase 5-250 A 79 VDC...

  • Page 108: Safety Precautions

    SECTION 6 - ACCESSORIES Safety Precautions • Use correct rod size and current settings. • Do not use electrical cords without ground. • Do not use electrical tools in water. DO NOT OVERLOAD PLATFORM. • Do not weld to the platform. •...

  • Page 109: Soft Touch

    SECTION 6 - ACCESSORIES SOFT TOUCH A padding kit is mounted to the platform rails and a frame sus- pended below the platform. Limit switches deactivate platform functions when the padded framework contacts an adjacent structure. A button on the platform console allows override of the system.
  • Page 110 SECTION 6 - ACCESSORIES NOTES: 6-12 3121658...
  • Page 111 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 112: Section 7 - General Specifications & Operator Maintenance

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SECTION 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION OPERATING SPECIFICATIONS AND PERFORMANCE DATA This section of the manual provides additional necessary infor- Operating Specifications mation to the operator for proper operation and maintenance of this machine.

  • Page 113: Dimensional Data

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Dimensional Data Capacities Table 7-2. Dimensional Data Table 7-3. Capacities Turning Radius (Inside) 6’ 9" (2.06 m) Hydraulic System 38 gal. (143.8 L) Turning Radius (Outside) 15’ 8" (4.78 m) Hydraulic Oil Tank (to Full Level) 31.7 Gal.

  • Page 114: Tires

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Tires Engine Data Table 7-4. Tires Table 7-5. Deutz D2011L03 Size Type Pressure Weight Fuel Diesel 33/1550x16.5 Pneumatic 90 psi (6 Bar) 135 lbs. (61 kg) No. of Cylinders Foam-Filled 395 lbs. (179 kg) Bore 3.7 in (94 mm) 12 x 16.5...
  • Page 115 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-6. Deutz D2.9L4 Table 7-7. GM 3.0L Type Liquid Cooled Fuel Gasoline or Gasoline/LP Gas Number of Cylinders No. of Cylinders Bore 3.6 in (92 mm) Gasoline 82 hp @ 3000 rpm Stroke 4.3 in (110 mm) 75 hp @ 3000 rpm...

  • Page 116: Hydraulic Oil

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Oil Table 7-8. Kubota WG 2503 Table 7-9. Hydraulic Oil Fuel Gasoline or Gasoline/LP Gas Hydraulic System S.A.E. Viscosity Gasoline 45.5 kW @ 2700 rpm Operating Grade 46 Kw @ 2700 rpm Temperature Range Bore 3.46 in (88 mm)
  • Page 117 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTE: Aside from JLG recommendations, it is not advisable to mix oils Table 7-11. DTE 10 Excel 15 Specs of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of...
  • Page 118 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-12. Quintolubric 888-46 Table 7-13. Mobil EAL 224H Specs Density 0.91 @ 15°C (59°F) Type Synthetic Biodegradable Pour Point <-20°C (<-4°F) ISO Viscosity Grade 32/46 Specific Gravity .922 Flash Point 275°C (527°F) Pour Point, Max -25°F (-32°C) Fire Point...

  • Page 119: Major Component Weights

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Major Component Weights Table 7-14. Exxon Univis HVI 26 Specs Specific Gravity 32.1 Pour Point -76°F (-60°C) DO NOT REPLACE ITEMS CRITICAL TO STABILITY WITH ITEMS OF DIFFERENT WEIGHT OR SPECIFICATION (FOR EXAMPLE: BATTERIES, FILLED TIRES, PLATFORM) DO NOT Flash Point 217°F (103°C) MODIFY UNIT IN ANY WAY TO AFFECT STABILITY.
  • Page 120 ENGINE WILL START AND OPERATE AT THIS TEMPERATURE -10°F(-23°C) GRADE WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY FUEL AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER -20°F(-29°C) WITH PACKAGE (IE. ENGINE BLOCK HEATER, ETHER INJECTION OR KEROSENE -30F°(-34°C)
  • Page 121 IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS AMBIENT AIR THE ADDITION OF A HYDRAULIC TEMPERATURE OIL COOLER (CONSULT JLG SERVICE 120° F (49° C) PROLONGED OPERATION IN NO OPERATION ABOVE THIS N O T E : AMBIENT AIR TEMPERATURES 110°...
  • Page 122 -10 F(-23 C) ENGINE WILL START AND OPERATE ON GASOLINE AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS, A FULLY CHARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER PACKAGE -20 F(-29 C) (IE. ENGINE BLOCK HEATER, BATTERY WARMER AND HYDRAULIC OIL TANK HEATER)
  • Page 123 (HYD. OIL TANK TEMP.) IF EITHER OR BOTH CONDITIONS EXIST JLG HIGHLY RECOMMENDS THE ADDITION OF A HYDRAULIC AMBIENT AIR OIL COOLER (CONSULT JLG SERVICE TEMPERATURE 120° F (49° C) PROLONGED OPERATION IN NO OPERATION ABOVE THIS AMBIENT AIR TEMPERATURES 110°...
  • Page 124 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 7-5. Engine Operating Temperature Specifications - Deutz 2.9L 3121658 7-13...
  • Page 125 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 1001206353 A Figure 7-6. Hydraulic Oil Operation Chart - Sheet 1 of 2 7-14 3121658...
  • Page 126 Mobil Envirosyn H 46 Quintolubric 888-46 Readily biodegradable classi?cation indicates NOTICE: one of the following: MACHINE OPERATION USING NON-JLG APPROVED CO2 Conversion>60% per EPA 560/6-82-003 HYDRAULIC FLUIDS OR OPERATION OUTSIDE OF CO2 Conversion>80% per CEC-L-33-A-93 THE TEMPERATURE BOUNDARIES OUTLINED IN Virtually Non-toxic classi?cation indicates THE "HYDRAULIC FLUID OPERATION CHART"...
  • Page 127 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE NOTICE: MACHINE OPERATION USING NON-JLG APPROVED ENGINE OIL OR OPERATION OUTSIDE OF THE TEMPERATURE BOUNDARIES OUTLINED IN THE "ENGINE OIL OPERATION CHART" MAY RESULT IN PREMATURE WEAR OR DAMAGE TO COMPONENTS OF THE ENGINE.
  • Page 128 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE S/N 0300220579 & S/N E300003513 to Present 2WD Only Figure 7-9. Operator Maintenance and Lubrication Diagram - Deutz 2.3L Engine 3121658 7-17...
  • Page 129 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE S/N 0300220579 & S/N E300003513 to Present 2WD Only Figure 7-10. Operator Maintenance and Lubrication Diagram - GM Engine 7-18 3121658...
  • Page 130 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE S/N 0300220579 & S/N E300003513 to Present 2WD Only 16 12 Figure 7-11. Operator Maintenance and Lubrication Diagram - Deutz 2.9L Engine 3121658 7-19...
  • Page 131 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE S/N 0300220579 & S/N E300003513 to Present 2WD Only Figure 7-12. Operator Maintenance and Lubrication Diagram - Kubota Engine 7-20 3121658...

  • Page 132: Operator Maintenance

    INCREASED ACCORDINGLY. Table 7-16. Lubrication Specifications. 1. Swing Bearing SPECIFICATIONS Bearing Grease (JLG Part No. 3020029) Mobilith SHC 460. Hydraulic Oil. API service classification GL-4, e.g. Mobilfluid 424. EPGL Extreme Pressure Gear Lube (oil) meeting API Service Classification GL-5 or Mil-Spec Mil-L-2105.
  • Page 133 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 2. Swing Bearing/Worm Gear Teeth Lube Point(s) - Grease Fitting Lube Point(s) - Grease Fitting Capacity - A/R Capacity - A/R Lube - Mobil SHC 007 Lube - Lubriplate 930-AAA Interval - A/R Interval - A/R DO NOT OVERGREASE BEARINGS.
  • Page 134 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 3. Hydraulic Tank -Prior to S/N 0300220579 & S/N E300003513 Hydraulic Tank - S/N 0300220579 & S/N E300003513 to Present Lube Point(s) - Fill Cap Capacity - 36 Gal. (136.3 L), 31.7 Gal. (119.9 L) to Full Level; 28.8 Lube Point(s) - Fill Cap Gal (109.0 L) to Low Level Capacity - 15 Gal.
  • Page 135 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 4. Hydraulic Return Filter 5. Hydraulic Tank Breather Interval - Change after first 50 hrs. and every 6 months or 300 Lube Point(s) - Replaceable Element hrs. thereafter. Interval - Change after first 50 hours and every 6 months or Comments - Remove wing nut and cover to replace.
  • Page 136 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 6. Wheel Drive Hub 7. Drive Brake O IL LE V E L C H E C K A N D F ILL Lube Point(s) - Level/Fill Plug Capacity - 24 oz. (0.8 L)(1/2 Full) Lube - EPGL Interval - Check level every 3 months or 150 hrs of opera- Lube Point(s) - Fill Plug...
  • Page 137 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 8. Oil Change with Filter - Deutz 2.3 L3 9. Oil Change w/Filter - Deutz 2.9 L4 Lube Point(s) - Fill Cap/Spin-on Element Capacity - 2.4 gal (8.9 L) Lube - EO Lube Point(s) - Fill Cap/Spin-on Element Interval - Every Year or 600 hours of operation Capacity - 10 Quarts (9.5 L) w/Filter...
  • Page 138 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 10. Oil Change w/Filter - GM Lube Point(s) - Fill Cap/Spin-on Element Capacity - 4.5 qt (4.25 L) w/filter Lube - EO Interval - 3 Months or 150 hours of operation Comments - Check level daily/Change in accordance with engine manual 3121658 7-27...
  • Page 139 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 12. Fuel Pre-Filter - Deutz D2.9 11. Fuel Filter/Water Separator - Deutz 2.3 L3 Lube Point(s) - Replaceable Element Interval - Drain water daily; Every year or 600 hours of opera- tion Lube Point(s) - Replaceable Element Interval - Every year or 500 hours of operation 7-28...
  • Page 140 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 13. Fuel Filter - Deutz D2.9 14. Fuel Filter (Gasoline) - GM Lube Point(s) - Replaceable Element Lube Point(s) - Replaceable Element Interval - Every year or 600 hours of operation Interval - Every 6 months or 300 hours of operation 3121658 7-29...
  • Page 141 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 15. Fuel Filter (Propane) - GM Engine 16. Charge Filter Interval - 3 Months or 150 hours of operation Comments - Replace filter. Refer to Section 7.5, Propane Fuel Filter Replacement (GM Engine) Interval - Change after first 50 hrs.
  • Page 142 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 17. Air Filter 18. Engine Coolant Lube Point(s) - Fill Cap Lube Point(s) - Replaceable Element Capacity (Deutz 2.9L)- 2.9 gal. (11.3L) Interval - Every 6 months or 300 hours of operation or as Capacity (GM 3.0L)- 2.4 gal.
  • Page 143 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 19. Wheel Bearings 20. Oil Change w/Filter - Kubota Lube Point(s) - Repack Capacity - A/R Lube - MPG Interval - Every 2 years or 1200 hours of operation 7-32 3121658...
  • Page 144 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 21. Fuel Filter - Kubota Lube Point(s) - Replaceable Component Interval - Every year or 600 hours of operation Lube Point(s) - Fill Cap/Spin-on Element Capacity - 2.5 gal. (9.5 L) w/filter Lube - EO Interval - 3 Months or 150 hours of operation Comments - Check level daily/Change in accordance with...
  • Page 145 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 22. Fuel Filter (Propane) - Kubota Interval - Every year or 1000 hours of operation Comments - Replace filter. Refer to Section 7.6, Propane Fuel Filter Replacement (Kubota Engine) 7-34 3121658...

  • Page 146: Tires & Wheels

    Size changes such as rim width, center piece location, JLG recommends a replacement tire be the same size, ply and brand larger or smaller diameter, etc., without written factory recommen- as originally installed on the machine.
  • Page 147 SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE 1. Start all nuts by hand to prevent cross threading. DO NOT Table 7-17. Wheel Torque Chart use a lubricant on threads or nuts. TORQUE SEQUENCE 2. Tighten nuts in the following sequence. 1st Stage 2nd Stage 3rd Stage...

  • Page 148: Propane Fuel Filter Replacement (Gm Engine)

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE PROPANE FUEL FILTER REPLACEMENT (GM ENGINE) Removal 1. Relieve the propane fuel system pressure. Refer to Propane Fuel System Pressure Relief. 2. Disconnect the negative battery cable. 3. Slowly loosen the Filter housing and remove it. 4.

  • Page 149: Installation

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Installation PROPANE FUEL FILTER REPLACEMENT (KUBOTA ENGINE) BE SURE TO REINSTALL THE FILTER MAGNET INTO THE HOUSING BEFORE INSTALLING Removal NEW SEAL 1. Relieve the propane fuel system pressure. Refer to Propane 1.

  • Page 150: Installation

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Installation 1. If equipped, install the filter bowl gasket. 2. Install the filter into the housing. 3. Install the filter bowl up to the bottom of the electric lock off. OUTLET FILTER BOWL 4.

  • Page 151: Propane Fuel System Pressure Relief

    SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE PROPANE FUEL SYSTEM PRESSURE RELIEF SUPPLEMENTAL INFORMATION The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC THE PROPANE FUEL SYSTEM OPERATES AT PRESSURES UP TO 312 PSI (21.5 BAR). TO MIN- and is only applicable to CE machines.

  • Page 152: Section 8 - Inspection And Repair Log

    SECTION 8 - INSPECTION AND REPAIR LOG SECTION 8. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ Table 8-1. Inspection and Repair Log Date Comments 3121658...
  • Page 153 SECTION 8 - INSPECTION AND REPAIR LOG Table 8-1. Inspection and Repair Log Date Comments 3121658...
  • Page 155 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

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