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Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model 3369LE/4069LE M3369/M4069 S/N 0200230092 to Present S/N M200000100 to Present AS/NZS 3121638 ANSI ® June 29, 2018- Rev E...
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@ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
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WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
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IT IS A GOOD PRACTICE TO AVOID PRESSURE-WASHING ELECTRICAL/ELECTRONIC COMPONENTS. SHOULD PRESSURE-WASHING BE UTILIZED TO WASH AREAS CONTAINING ELECTRICAL/ELECTRONIC COMPONENTS, JLG INDUSTRIES, INC. RECOMMENDS A MAXIMUM PRESSURE OF 750 PSI (52 BAR) AT A MINIMUM DIS- TANCE OF 12 INCHES (30.5 CM) AWAY FROM THESE COMPONENTS. IF ELECTRICAL/ELECTRONIC COMPO- NENTS ARE SPRAYED, SPRAYING MUST NOT BE DIRECT AND BE FOR BRIEF TIME PERIODS TO AVOID HEAVY SATURATION.
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INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO- WILL HAVE AN ORANGE BACKGROUND. TECTION OF PROPERTY. – JLG Lift – 3121638...
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FOREWORD For: THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- • Accident Reporting • Standards and Regulations TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED Compliance Information • Product Safety Publica- JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY- tions •...
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Original Issue A - June 10, 2014 Revised B - January 5, 2015 Revised C - January 31, 2018 Revised D - March 26, 2018 Revised E - June 29, 2018 - Revised Covers, Prop 65 – JLG Lift – 3121638...
JLG Industries, Inc. • Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to your utili- zation and application of the machine.
JLG. • Check the machine for modifications to original compo- • Ensure that the ground conditions are adequate to support nents.
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• Fully lower platform and shut off all power before leaving machine. • Remove all rings, watches, and jewelry when operating machine. Do not wear loose fitting clothing or long hair unrestrained which may become caught or entangled in equipment. – JLG Lift – 3121272...
• Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the plat- form wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine.
• Never exceed the maximum work load as specified on the Over 750 KV to 1000 KV 45 (14) platform. Keep all loads within the confines of the platform, unless authorized by JLG. NOTE: This requirement shall apply except where employer, local or govern- mental regulations are more stringent.
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32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind. 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road. 47-54 20.8-24.4 Strong Gale Light structure damage. – JLG Lift – 3121272...
• Keep hands and limbs out of the scissor arm assembly dur- ing operation and when elevated without safety prop engaged. • Watch for obstructions around machine and overhead when driving. Check clearances above, on sides, and bot- tom of platform when lifting or lowering platform. 3121272 – JLG Lift –...
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• Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Under all travel conditions, the operator must limit travel speed according to conditions of ground surface, conges- tion, visibility, slope, location of personnel, and other fac- tors. 1-10 – JLG Lift – 3121272...
• Ensure replacement parts or components are identical or damage to the machine or property. A maintenance program equivalent to original parts or components. 3121272 – JLG Lift – 1-11...
CLEAN WATER AND SEEK MEDICAL ATTENTION. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. 1-12 – JLG Lift – 3121272...
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@ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
5. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction. 6. The safest means to operate the machine where over- head obstructions, other moving equipment, and obstacles, depressions, holes, drop-offs. 3121638 – JLG Lift –...
JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-CERTIFIED SERVICE TECHNI- and maintenance recommended by JLG Industries, Inc. Consult CIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE local regulations for further requirements for aerial work plat- TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
At intervals as specified in the Service and Mainte- Service and Maintenance Man- Owner, Dealer, or User Qualified JLG Mechanic Maintenance nance Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121638 – JLG Lift –...
Make sure all illegible decals and placards are cleaned or replaced. Operators and Safety Manuals – Make sure a copy of the Operator and Safety Manual is enclosed in the weather resistant storage container. – JLG Lift – 3121638...
(stowed) and ensure the high drive SONNEL. DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR speed cuts out. OPERATION. d. Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in. 3121638 – JLG Lift –...
30 ft (9.1 m) Full Height 3° 3° M4069 (AUS Full Drive 28 ft - 30 ft NOTE: When the limits are exceeded, drive and lift-up functions Above Stowed (8.5 m - 9.1 m) Height Model) are cutout. – JLG Lift – 3121638...
4. Verify the axle oscillates to maintain contact with the release cylinders. ground/ramp. (All four wheels on the ground). 12. If the lockout cylinders do not function properly, have qualified personnel correct the malfunction prior to any further operation. 3121638 – JLG Lift –...
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The axle should oscillate so that all four wheels maintain contact with the ground. 8. In the current position (platform raised and all four tires on flat and level surface), carefully drive machine up the ramp block again. – JLG Lift – 3121638...
A three position, key operated switch supplies power to platform control console when positioned to plat- form. With the key held in the ground position, power is shut off to platform and only ground controls are operable. 3121638 – JLG Lift –...
SECTION 3 - MACHINE CONTROLS AND INDICATORS PLATFORM/GROUND CIRCUIT EMERGENCY SELECT SWITCH BREAKER STOP SWITCH HOURMETER PLATFORM OVERLOAD INDICATOR GENERATOR SYSTEM LIFT SWITCH FAULT SWITCH Figure 3-1. Ground Control Station – JLG Lift – 3121638...
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Indicates the platform has been overloaded. An audi- overload on the machine. ble alarm will also signal when the platform is over- 8. System Fault loaded. Illuminates when there is any type of fault in the elec- trical system. 3121638 – JLG Lift –...
3 seconds in order to raise or lower the jacks. Indi- is cut back to creep drive speed above 28 - 30 ft (8.5 - 9.1 cator lights will illuminate signaling the leveling jacks m) up to the maximum height of 40 ft (12.2 m). – JLG Lift – 3121638...
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This indicates the level of charge remaining in the bat- occurs when the rear wheels begin to slip and the joy- teries. stick is engaged at 75%. This is pre-set to remain engaged for 10 seconds. 3121638 – JLG Lift –...
SLOPES, DO NOT DRIVE MACHINE ON GRADES OR SIDE SLOPES EXCEEDING 3. Remove the pin from extension right side handrail, lift THOSE SPECIFIED ON WARNING PLACARD AT PLATFORM. up and fold down onto platform deck. – JLG Lift – 3121638...
R E V F W D IF TILT ALARM IS ON WHEN PLATFORM IS RAISED, STOP DRIVING AND LOWER PLATFORM COMPLETELY, THEN REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE RAISING PLATFORM. – JLG Lift – 3121638...
At this time, the charger will shut off automatically. DO NOT ATTEMPT TO LIFT MACHINE WITH A FORK TRUCK. FORK POCKETS NOTE: Discharged batteries will take approximately 23 hours to LOCATED UNDER BATTERY PACKS ARE PROVIDED FOR LIFTING BATTERIES charge. ONLY. 3121638 – JLG Lift –...
JLG Industries, Inc. must be notified immediately of any incident ening the bolts, completely reversing hub caps, and involving a JLG product. Even if no injury or property damage is retightening the bolts. evident, the factory should be contacted by telephone and pro- vided with all necessary details.
Platform Caught Overhead If the platform or boom becomes jammed or snagged in over- head structures or equipment, rescue platform occupants prior to freeing the machine. – JLG Lift – 3121638...
The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s2. The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s2. 3121638 – JLG Lift –...
(10 m) (12.2 m) Max. Slope (Left - Right) 4° Up to 25 ft (optional for CE machines with (7.6 m) 37 mph (16.7 m/s) windspeed 2° Up to 33 ft rating only) (10 m) – JLG Lift – 3121638...
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Max. Allowable Wind Speed (16.7 m/s machines only) 16.7m/s (Optional rating for CE Specifica- (37 mph) tion only) Turning Radius: Inside 7.5 ft (2.3 m) 7.5 ft (2.3 m) Outside 16 ft (4.9 m) 16 ft (4.9 m) 3121638 – JLG Lift –...
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49 - 51 sec form empty) Max Operating Hydraulic Pres- 3000 psi (207 bar) 3000 psi (207 bar) sure Electrical System Voltage 48 volt 48 volt Ground Clearance 8 in (20 cm) 8 in (20 cm) – JLG Lift – 3121638...
76.5 in (1.9 m) 79 in (2 m) Hydraulic Tank 8.25 gal (31.2 l) Machine Length 121 in (3.1 m) Hydraulic System 8.5 gal(32.1 l) Machine Width 69 in (1.75 m) Generator Crankcase 1.37 qts(1.3 l) 3121638 – JLG Lift –...
50.3 Machines - Each) NOTICE JLG MACHINES EQUIPPED WITH DELTA Q BATTERY CHARGERS ARE DESIGNED FOR THE BEST PERFORMANCE WITH OEM FACTORY APPROVED BATTERIES. APPROVED JLG REPLACEMENT BATTERIES ARE AVAILABLE THROUGH JLG' S AFTERMARKET PARTS DISTRIBUTION CENTERS OR JLG' S AFTERMARKET PROGRAMS.
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550 Amps @ 32° F (0° C) Kubota OC60-D Engine - Oil Dip Stick and Drain Location 450 Amps @ 0° F (-18° C) Reserve Capacity 80 minutes @ 80° F(27° C) Weight 29 lb. (13.15 kg) – JLG Lift – 3121638...
Hydraulic Oil. API service classification GL-3, e.g. Mobil ommends Mobilfluid 424 hydraulic oil, which has an SAE 424. viscosity index of 152. NOTE: When temperatures remain below 20° F (-7° C), JLG Indus- tries recommends the use of Mobil DTE13. 3121638 – JLG Lift –...
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Interval - Check every 3 months or 150 hours; change every 6 months or 300 hours. c. Fuel Filter Lube Point - Filter Element Interval - Clean every 3 months or 150 hours; change every 6 months or 300 hours. 3121638 – JLG Lift – 6-13...
For pneumatic tires, JLG Industries, Inc. recommends that JLG Parts Manual for the part number of the approved tires for when any cut, rip, or tear is discovered that exposes sidewall a particular machine and model.
1. Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. 2. Tighten nuts in the following sequence: 3121638 – JLG Lift – 6-15...
145-170 ft lbs (60-70 Nm) (125-150 Nm) (200-240 Nm) Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal. Check torque every 3 months or 150 hours of operation. 6-16 – JLG Lift – 3121638...