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Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models 400SC 460SJC PVC 2001 MOL70 ANSI 31215018 ® February 7, 2020 - Rev B...
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@ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
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WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
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The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
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FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death INDICATES A POTENTIALLY HAZARDOUS SITUATION.
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Modifications Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES, INC. TO ENSURE THAT THE Contact: CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Product Safety and Reliability Department JLG Industries, Inc.
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FOREWORD REVISION LOG Original Issue A - September 9, 2019 Revision B - February 7, 2020 31215018...
This section contains the responsibilities of the owner, user, oper- ator, lessor, and lessee concerning safety, training, inspection, maintenance, application, and operation. If there are any ques- tions with regard to safety, training, inspection, maintenance, application, and operation, please contact JLG Industries, Inc. (“JLG”). 31215018...
• All operating personnel must have a thorough understanding the machine in hazardous environments unless approved for of the intended purpose and function of the MEWP controls, that purpose by JLG. including platform, ground, and emergency descent controls. • Ensure that the ground conditions are adequate to support •...
• Check the machine for modifications to original components. opposite direction. Always return switch to neutral and stop Ensure that any modifications have been approved by JLG. before moving the switch to the next function. Operate con- trols with slow and even pressure.
• Hydraulic cylinders are subject to thermal expansion and contraction. This may result in changes to the platform approved by JLG. position while the machine is stationary. Factors affecting • When two or more persons are in the platform, the operator thermal movement can include the length of time the shall be responsible for all machine operations.
SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • Enter and exit only through gate area. Use extreme caution when entering or leaving platform. Ensure that the platform • This machine is not insulated and does not provide protection assembly is fully lowered. Face the platform when entering or from contact or proximity to electrical current.
SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) Voltage Range MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3) Over 50KV to 200 KV 15 (5) Over 200 KV to 350 KV 20 (6) Over 350 KV to 500 KV 25 (8)
SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are • Ensure that the ground conditions are adequate to support rated for the voltage of the line being guarded. These barriers the maximum load indicated on the load decals located on the shall not be part of (or attached to) the machine.
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Keep all loads within the confines of the plat- weather events, the time required to lower the platform, and form, unless authorized by JLG. methods to monitor current and potential wind conditions. • Keep the chassis of the machine a minimum of 2 ft. (0.6m) •...
SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 7.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLATFORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions Number...
SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Approved head gear must be worn by all operating and • Under all travel conditions, the operator must limit travel ground personnel.
SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or This sub-section contains general safety precautions which must hauling. be observed during maintenance of this machine. Additional pre- cautions to be observed during machine maintenance are •...
• Use only replacement parts or components that are approved • Always disconnect batteries when servicing electrical compo- by JLG. To be considered approved, replacement parts or com- nents or when performing welding on the machine. ponents must be identical or equivalent to original parts or components.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, The Mobile Elevating Work Platform (MEWP) is a personnel depressions, holes, and drop-offs exist.
NOTE: Responsibilities for familiarization may vary by region. The following table covers machine inspections and maintenance required by JLG Industries, Inc. Consult local Only properly trained personnel who have received unit-specific regulations for further requirements for MEWPs. The frequency of familiarization shall operate a MEWP.
NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. IMPORTANT JLG INDUSTRIES, INC. RECOGNIZES A FACTORY TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection Operation and Safety Manuals – Make sure a copy of the Operation and Safety Manual, AEM Safety Manual (ANSI The Pre-Start Inspection should include each of the following: markets only), and ANSI Manual of Responsibilities (ANSI markets only) is enclosed in the weather resistant storage Cleanliness –...
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check – Once the Walk-Around Inspection is complete, perform a functional check of all systems in an area free of overhead and ground level obstructions. Refer to Section 4 for more specific operating instructions. Platform Gate - Keep gate and surrounding area clean and unobstructed.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION WALK-AROUND INSPECTION 31215018...
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION General Platform Control Console - Switches and levers return to neutral when activated and released, decals/placards secure Begin the Walk-Around Inspection at Item 1, as noted on the and legible, control markings legible. diagram.
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SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Hydraulic Reservoir - See Inspection Note. Fuel Tank - See Inspection Note. Counterweight - See Inspection Note. Hydraulic Pumps - See Inspection Note. 31215018...
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check With the platform in the stowed position: a. Drive the machine on a grade, not to exceed the rated Perform the Function Check as follows: gradeability, and stop to ensure the brakes hold. From the ground control console with no load in the plat- b.
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SkyGuard Function Test Disengage the SkyGuard sensor, release controls, then recy- cle the footswitch. Ensure normal operation is available. NOTE: Refer to Section 4.6 for additional information on SkyGuard NOTE: On machines equipped with SkyLine, reattach magnetic end of operation.
SECTION 3 - MACHINE CONTROLS AND INDICATORS SECTION 3. MACHINE CONTROLS AND INDICATORS GENERAL CONTROLS AND INDICATORS NOTE: The indicator panels use different shaped symbols to alert the operator to different types of operational situations that could THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND arise.
5. Platform Level 6. Platform Rotate 7. Not Used 8. Telescope 9. Power/Emergency Stop 10. Main Boom Lift 11. Swing 12. Machine Safety System Override (MSSO) 1001191933 O AC 03490 Figure 3-1. Ground Control Console - 400SC with MSSO 31215018...
7. Not Used 8. Telescope 9. Power/Emergency Stop 10. Main Boom Lift 11. Swing 12. Machine Safety System Override (MSSO) 13. Diesel Particulate Filter (DPF) O AC 03520 Figure 3-1. Ground Control Console - 400SC with MSSO and DPF 31215018...
SECTION 3 - MACHINE CONTROLS AND INDICATORS GROUND CONTROL CONSOLE NOTE: On machines with diesel engines, when Glow Plug Indicator is lighted (yellow), wait until light goes out before cranking engine. Engine Start/ Auxiliary Power TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR To start engine, switch must be held Up until TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE the engine starts.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Jib Lift (If Equipped) ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF Provides raising and lowering of the jib. THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANTS TO SHIFT OR FALL.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Machine Safety System Override (MSSO) (If Equipped) ALWAYS POSITION EMERGENCY STOP SWITCH TO THE OFF POSITION (PUSHED IN) WHEN MACHINE IS NOT IN USE. Provides emergency override of function controls that are locked out in the event of Power/Emergency Stop Switch Load Sense System activation.
Generator System Distress Indicator Indicates the generator is in operation. The indicator illuminates when the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the system memory. Refer to the Service Manual for...
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Fuel Level Indicator Engine Error Indicator Indicates the level of the fuel in the fuel tank. Indicates an engine fault requiring service or is requesting a cleaning sequence. ½ Emissions Temperature Indicator Indicator illuminates when exhaust Platform Overload Indicator temperature reaches 1022°...
Ground Control Console Display Gauge The Display Gauge shows engine hours, fuel level (if applicable), and Diagnostic Trouble Codes (DTCs) from both the JLG Control System and the engine control system. During machine start up, with no active DTCs in the control sys- tem, the splash screen displays for 3 seconds and then switches to the main screen.
SECTION 3 - MACHINE CONTROLS AND INDICATORS The Diagnostic Screen displays active and inactive faults from the The Engine Diagnostics Screen displays the SPN (Suspect Param- JLG Control System. An asterisk (*) indicates active faults. eter Number), FMI (Failure Mode Identifier), and Occurrence Count Information.
SECTION 3 - MACHINE CONTROLS AND INDICATORS Platform Console Horn A push-type HORN switch supplies electrical power to an audible warning device when pressed. TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR Power/Emergency Stop Switch TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN RELEASED.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Drive Orientation Override Drive/Steer When the boom is swung over the rear chas- Proportional dual axis joystick is provided sis or further in either direction, the Drive Ori- to control drive and steer. entation indicator will illuminate when the drive function is selected.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTE: Both drive and steer functions work in the opposite direction Soft Touch/SkyGuard/SkySense Override Switch when the boom is positioned over front of the chassis (over idler wheels). For machines equipped with SkyGuard: The SkyGuard override switch enables NOTE: When boom is positioned above horizontal and any of the fol-...
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Soft Touch/SkyGuard Indicator/SkySense Mute Switch NOTE: To operate the Main Boom Lift/Swing joystick, pull up on the locking ring below the handle. Indicates Soft Touch bumper is against an object or the Sky- Guard sensor has been activated.
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If the boom is above horizontal and the machine is on a slope, the tilt alarm warning light will illumi- The indicator illuminates when the JLG Control nate, an alarm will sound, available functions are placed in System has detected an abnormal condition Creep speed, and drive is cut out in the direction of travel.
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SECTION 3 - MACHINE CONTROLS AND INDICATORS Creep Speed Indicator Fuel Level Indicator When the Function Speed Control is turned to Indicates the level of the fuel in the fuel tank. the creep position, the indicator acts as a ½ reminder that all functions are set to the slowest speed.
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@ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
The machine has a Ground Control Station that can override the Platform Control Station. Machine is as originally equipped from JLG. Ground controls operate all functions except Drive and Steer. Except for performing inspections and the Function Check, the...
SECTION 4 - MACHINE OPERATION Platform Load Sensing System (LSS) Stability The Platform Load Sensing System provides the platform capac- Machine stability is based on two (2) conditions which are called FORWARD and BACKWARD stability. The machine’s position of ity to the control system. least FORWARD stability is shown in Figure 4-1., and its position If the LSS system senses an overload condition, boom functions of least BACKWARD stability is shown in Figure 4-2.
SECTION 4 - MACHINE OPERATION BOOM FULLY EXTENDED AND HORIZONTAL (0°) MACHINE WILL TIP OVER IN THIS DIRECTION IF OVERLOADED OR OPERATED BEYOND THE LIMITS OF THE MAXIMUM OPERATING SLOPE. O AC 01870 Figure 4-1. Position of Least Forward Stability 31215018...
SECTION 4 - MACHINE OPERATION MACHINE WILL TIP OVER IN THIS DIRECTION PLATFORM ROTATED IF OVERLOADED OR OPERATED BEYOND THE 90 DEGREES LIMITS OF THE MAXIMUM OPERATING SLOPE. MAIN BOOM FULLY ELEVATED AND FULLY RETRACTED O AC 01880 Figure 4-2. Position of Least Backward Stability 31215018...
MANUAL. coolant temperature may occur. NOTE: Diesel engines only: After turning on ignition, NOTE: Contact JLG Customer Service for operation under abnormal operator must wait until glow plug indicator light conditions. goes out before cranking engine. NOTE: Initial starting should always be per-...
SECTION 4 - MACHINE OPERATION Push Engine Start switch until engine starts. Push Engine Start switch until engine starts. NOTE: Footswitch must be in released (up) position before starter will ALLOW ENGINE TO WARM-UP FOR A FEW MINUTES AT LOW SPEED BEFORE APPLYING operate.
The Fuel Shutoff System monitors the fuel in the tank and senses more fuel available. when the fuel level is getting low. The JLG Control System auto- matically shuts the engine down before the fuel tank is emptied unless the machine is set up for Engine Restart.
SECTION 4 - MACHINE OPERATION DIESEL PARTICULATE FILTER (IF EQUIPPED) Standstill Cleaning The following conditions must be met to perform Standstill Diesel Particulate Filter (DPF) is an emissions control system used Cleaning. in diesel engines and requires operator interaction to make sure proper operation of the system.
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SECTION 4 - MACHINE OPERATION Launch the cleaning process by pressing the DPF button on the Ground Console for 3 seconds. The Indicator Gauge will display the following screen. The Main Cleaning process will begin and last for approxi- mately 30 to 60 minutes. The following screen will show that the process has begun and includes a status bar that indi- cates the progress of the cleaning process.
SECTION 4 - MACHINE OPERATION Canceling Maintenance Standstill After the cleaning process is complete, the engine will run for approximately 5 minutes to allow the Engine and Maintenance Standstill Cleaning will be stopped immediately if: Exhaust After Treatment (EAT) to cool down. The Indicator Gauge will display the "Regen Complete"...
SECTION 4 - MACHINE OPERATION Unsuccessful Cleaning Event DPF Filter Replacement due to Ash Load If there is an unsuccessful cleaning event, the DPF icon will show The DPF collects non-burnable particulates which cannot be on the display gauge. Possible causes of an Unsuccessful Clean- removed by the Standstill Cleaning process.
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Cleaning Indicator* 0-500 Between 500 and 650 hours, Normal None cleaning cycle can be initiated Operation 500-650 with JLG analyzer. Blinking Standstill 650-750 None Engine coolant temperature Required must be >40° C and machine must be in ground station Continuous...
Indicator Indicator* Normal Opera- <99% None tion Will remain in Stand- Blinking 100% to 109% Switch in JLG Machine Standstill still mode for 100 hours None Required or until the soot load 100 Hours JLG Analyzer reaches 109% Will remain in Warning...
SECTION 4 - MACHINE OPERATION TRAVELING (DRIVING) DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON A SMOOTH, FIRM SUR- See Figure 4-3., Grade and Side Slopes FACE WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE. NOTE: Refer to the Operating Specifications table for Gradeability and TO AVOID LOSS OF TRAVEL CONTROL OR TIP OVER, DO NOT DRIVE MACHINE ON Sideslope ratings.
SECTION 4 - MACHINE OPERATION Machine Motion Hazard USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN DRIVING WITH THE PLATFORM ELEVATED. DO NOT USE DRIVE TO MANEUVER PLATFORM CLOSE TO AN OBSTRUCTION. USE ONE OF THE BOOM FUNCTIONS. BEFORE DRIVING, MAKE SURE THE BOOM IS POSITIONED OVER THE REAR OF THE CHASSIS (OVER FINAL DRIVES AND SPROCKETS).
SECTION 4 - MACHINE OPERATION Traveling Forward and Reverse To obtain sharp turns, move Drive Speed/Torque Select switch to the At Platform Controls, with the engine running, back position, slow down the travel pull out Emergency Stop switch and activate speed and move the Drive control footswitch.
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SECTION 4 - MACHINE OPERATION To obtain maximum travel speed, position the Drive control- This machine is equipped with a Drive Orientation Indicator. The yellow light on the platform control console indicates the boom ler to Fast and activate the following switches: is swung beyond the rear and machine may Drive/Steer in the a.
SECTION 4 - MACHINE OPERATION 50 ft. 15.24 m CHASSIS 40 ft. LEVEL 12.19 m 30 ft. 9.14 m REDUCED NOTE: In Transport Mode, High Drive will be disabled above 5° DRIVE SPEED 20 ft. elevation or past 0.5 m (1.6 ft) of boom extension. 6.10 m 10 ft.
SECTION 4 - MACHINE OPERATION 50 ft. 15.24 m CHASSIS TILTED 40 ft. > 1.8° 12.19 m REDUCED DRIVE SPEED 30 ft. 9.14 m 20 ft. 6.10 m NOTE: In Transport Mode, High Drive will be disabled above 10 ft. DRIVE PERFORMANCE PER 5°...
SECTION 4 - MACHINE OPERATION Traveling on a Grade PLATFORM Platform Level Adjustment When traveling on a grade, maximum braking and traction are obtained with the boom stowed, in position over the rear (drive) axle, and in line with the direction of travel. Drive the machine for- ward when climbing a grade, and in reverse when descending a grade.
SECTION 4 - MACHINE OPERATION BOOM TO AVOID A COLLISION AND INJURY IF PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE EMER- GENCY STOP SWITCH TO STOP THE MACHINE. A RED TILT WARNING LIGHT IS LOCATED ON THE CONTROL CONSOLE WHICH LIGHTS WHEN THE CHASSIS IS ON AN EXCESSIVE SLOPE.
SECTION 4 - MACHINE OPERATION Telescoping the Main Boom MACHINE SAFETY SYSTEM OVERRIDE (MSSO) (IF EQUIPPED) To extend or retract the main boom, use the Main The Machine Safety System Override (MSSO) is Telescope Control Switch to select In or Out move- used to override function controls for Emergency ment.
SECTION 4 - MACHINE OPERATION SkyGuard Reattach magnetic end of cable to bracket if it becomes discon- Approximately 50 lb (222 Nm) of force is applied to yellow bar. nected. SkyGuard - SkyLine SkyGuard - SkyEye Cable is pressed, breaking the magnetic connection between the Operator passes through path of sensor beam.
SECTION 4 - MACHINE OPERATION SHUT DOWN AND PARK Shut Down and Park The procedures to shut down and park the machine are as fol- lows: Drive machine to a reasonably well protected area. NOTE: When parking on frozen ground overnight, drive machine up on boards to prevent freezing to ground.
SECTION 4 - MACHINE OPERATION LIFTING AND TIE DOWN Tie Down (See Figure 4-8.) Lifting WHEN TRANSPORTING THE MACHINE IN THE STOWED POSITION, THE BOOM MUST BE FULLY LOWERED INTO THE BOOM REST. Refer to Serial Number Plate, Specifications section of this manual, or weigh the individual unit to determine Gross NOTE: Putting the platform in certain positions for transporting may...
JLG Industries, Inc. must be notified immediately of any incident LIFT ABOVE 3 M (10 FT) UNTIL YOU ARE SURE ALL DAMAGE HAS BEEN REPAIRED, IF involving a JLG product. Even if no injury or property damage is REQUIRED, AND ALL CONTROLS ARE OPERATING CORRECTLY.
If the MSSO functionality is used, the fault indicator is set with a From the ground controls, use the Auxiliary Power System (if fault code in the JLG Control System which must be reset by a equipped) to carefully free the platform or boom from the qualified JLG Service Technician.
FALL ARREST PLATFORM PIPE RACKS NOTE: See the JLG External Fall Arrest System manual (PN 3128935) for- more detailed information. The external fall arrest system is designed to provide a lanyard attach point while allowing the operator to access areas outside the platform.
SECTION 6 - ACCESSORIES Safety Precautions Preparation and Inspection • Ensure racks are secured to the platform rails. • Replace torn or frayed tie-down straps. REDUCE PLATFORM CAPACITY BY 100 LB (45.5 KG) WHEN INSTALLED. Operation To prepare racks for loading, remove locking pins, rotate WEIGHT IN RACKS PLUS WEIGHT IN PLATFORM MUST NOT EXCEED RATED CAPACITY.
SECTION 6 - ACCESSORIES Safety Precautions Preparation and Inspection • Check for cracked welds and damage to tray. • Ensure tray is properly secured to platform. ENSURE PANEL IS SECURED WITH STRAP. • Ensure strap is not torn or frayed. Operation DO NOT OVERLOAD TRAY OR PLATFORM.
SECTION 6 - ACCESSORIES SKYPOWER™ All power regulation components are located in a watertight box connected by cable to the generator. The generator supplies power when running at the specified speed with the power switch on (switch is located on platform). A three-pole, 30 Amp circuit breaker protects the generator from overload.
SECTION 6 - ACCESSORIES Safety Precautions DO NOT OVERLOAD PLATFORM. • Ensure no personnel are beneath platform. • This factory-installed option is available only on specified models. • Keep lanyard attached at all times. • Do not use electrical tools in water. •...
SECTION 6 - ACCESSORIES Accessory Ratings Welding Amps Input At Rated Load Output (50/60 Hz) Maximum Open Welding Mode Input Power Rated Output Amperage Circuit Voltage 230 V 460 V 575 V Range 280 Amp at 31.2 V, 15.7 35% Duty Cycle 3- phase 5-250 A 79 VDC...
SECTION 6 - ACCESSORIES SOFT TOUCH • Use correct rod size and current settings. • Do not use electrical cords without ground. A padding kit is mounted to the platform rails and to a frame sus- • Do not use electrical tools in water. pended below the platform.
SECTION 6 - ACCESSORIES SKYSENSE™ Preparation and Inspection Pre-Operation Inspection: Inspect each of the SkySense tubes for dents, cracks, or other SKYSENSE IS NOT INTENDED TO REPLACE OR REDUCE THE NEED FOR THE OPERATOR damage. TO BE AWARE OF THE ENVIRONMENT AROUND THE MACHINE. HAZARDS THAT WILL Inspect each SkySense sensor for any damage to the hous- CAUSE SERIOUS INJURY OR DEATH MAY NOT BE PREVENTED OR REDUCED BY SKY- SENSE.
SECTION 6 - ACCESSORIES Recycle the footswitch and press the override button on the SkySense is active during the following functions: platform control console. • Boom Lift Up/Down Continue to lower the platform. The machine should move • Platform Rotate in the elevated drive speed mode (SkySense Status LED will •...
SECTION 6 - ACCESSORIES SkySense Alarm Activation of SkySense is signaled by an audible alarm which indicates SkySense activity when reaching the warning or stop zones. In the warning zone, the audible alarm will pulse and increase in frequency as the machine moves closer to the object. In the stop zone, the alarm will sound a continuous tone.
SECTION 6 - ACCESSORIES Override Button SkySense Coverage Areas The yellow override button allows operators to bypass normal SkySense operation in order to move closer to an object in the stop zone. When the operator overrides the SkySense via the override but- ton to get closer to a work surface, the machine will maintain ele- vated speed and flash the appropriate indicator color based on location in either the warning or stop zones.
SECTION 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE INTRODUCTION OPERATING SPECIFICATIONS This section of the manual provides additional necessary infor- Table 7-1. Operating Specifications - 400SC mation to the operator for proper operation and maintenance of this machine. Maximum Work Load (Capacity):...
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Engine Data Table 7-2. Operating Specifications - 460SJC Rubber Track GVW: 8,184 kg (17,998) NOTE: RPM Tolerances are ± 100. Maximum Rubber Track Load 5769 kg (12,718 lb) Table 7-4. Deutz D2011L03 Maximum System Voltage Engine Type Four-stroke Diesel...
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Oil Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required Table 7-6. Hydraulic Oil additives or be of comparable viscosities. If use of hydraulic oil other...
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-8. Mobil DTE 13M Specs Table 7-9. UCon Hydrolube HP-50/46 ISO Viscosity Grade Type Synthetic Biodegradable Specific Gravity 0.877 Specific Gravity 1.082 Pour Point, Max -40°C (-40°F) Pour Point, Max -50°C (-58°F) Flash Point, Min.
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Table 7-11. Mobil EAL H 46 Specs Table 7-10. Mobil EAL 224H Specs Type Synthetic Biodegradable Type Synthetic Biodegradable ISO Viscosity Grade 32/46 ISO Viscosity Grade Specific Gravity .922 Specific Gravity .910 Pour Point, Max -32°C (-25°F) Pour Point...
40° C 25.8 c St Counterweight (460SJC) - Turntable 1225 2,700 at 100° C 9.3 cSt Counterweight (400SC) - Chassis (Front) 1,200 Viscosity Index Counterweight (400SC)- Chassis (Rear) 1,210 NOTE: Mobil/Exxon recommends to check this oil on a yearly...
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Serial Number Location A serial number plate is affixed to the left side of the frame. If the serial number plate is damaged or missing, the machine serial num- ber is stamped on the left side of the frame. Figure 7-1.
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Figure 7-2. Engine Operating Temperature Specifications - Deutz 7-10 31215018...
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE OPERATOR MAINTENANCE NOTE: It is recommended as a good practice to replace all filters at the same time. NOTE: The following numbers correspond to those in Figure 7.3, Final Drive Hub Operation Maintenance and Lubrication Diagram - Deutz D2011.
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Return Filter Hydraulic Tank Breather Interval - Change after first 50 hours and every 6 months or Interval - Change after first 50 hours and every 6 months or 300 hours thereafter or whenever Charge Filter is replaced 300 hours thereafter.
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Hydraulic Tank Hydraulic Charge Filter Lube Point(s) - Fill Cap Interval - Change after first 50 hours and every 6 months or Capacity - 32.5 gal tank (123 L) 40.0 gal system (151 L) 300 hours thereafter or as indicated by Condition Indicator Lube - HO Interval - Check Level daily;...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Oil Change w/Filter - Deutz D2011 Fuel Filter - Deutz D2011 Lube Point(s) - Replaceable Element Lube Point(s) - Fill Cap/Spin-on Element Interval - Every year or 500 hours of operation Capacity - 10 qt (9.5 L) w/Filter Lube - EO Interval - Check level daily;...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Oil Change w/Filter - Deutz 2.9L4 Fuel Pre-Filter - Deutz D2.9 Lube Point(s) - Replaceable Element Lube Point(s) - Fill Cap/Spin-on Element Interval - Drain water daily; Every year or 500 hours of Capacity - 9.5 qt (8.9 L) w/Filter operation Lube - EO...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Radiator Coolant Deutz 2.9 Fuel Filter - Deutz 2.9L4 Lube Point(s) - Replaceable Element Lube Point(s) - Fill Cap Interval - Every year or 500 hours of operation Capacity - 2.9 Gallon (11.3 L) Lube - Anti-Freeze Interval - Check level daily;...
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SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE Air Filter Swing Bearing - Internal Ball Bearing Lube Point(s) - 2 Grease Fittings Capacity - A/R Lube - MPG Interval - Every 3 months or 150 hours of operation Comments - Fittings in center of bearing: Remote Access is optional: Apply grease and rotate in 90 degree intervals until bearing is completely lubricated Lube Point(s) - Replaceable Element...
SECTION 7 - GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE SUPPLEMENTAL INFORMATION Swing Drive Hub The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines. For electric powered machines, the equivalent continuous A- Weighted sound pressure level at the work platform is less than 70dB(A) For combustion engine powered machines, guaranteed Sound...
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