Replace Steel Track - JLG 400SC Service And Maintenance Manual

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Replace Steel Track

1. Thoroughly wash entire chassis and all components.
Note: Steel track assemblies weigh 340 kg (748 lb) each.
2. Position machine on a firm level surface near an over-
head lifting device. Ensure boom is in the lowered and
stowed position.
3. Rotate turntable as needed for unrestricted access to
side of chassis having track replaced.
DO NOT REMOVE GREASE FITTING COMPLETELY UNTIL TRACK TENSION IS
RELEASED. GREASE IS UNDER PRESSURE. FITTING COULD FLY OFF AND CAUSE
INJURY.
4. Remove track tensioner coverplate. Unscrew grease
valve until grease starts to come out of slot, then
unscrew three more turns.
Figure 3-13. Grease Valve
31215019
Grease
Discharge Slot
SECTION 3 - CHASSIS & TURNTABLE
5. Place a hydraulic floor jack beneath front chassis exten-
sion nearest idler wheel.
Typical Illustration
Figure 3-14. Floor Jack Location
6. Lift chassis 200 mm (8 in) above floor.
UNCONTROLLED TRACK MOVEMENT CAN CAUSE SERIOUS INJURY. KEEP CLEAR
OF TRACK WHEN REMOVING PIN.
7. If equipped, remove rubber pads from the steel track
assembly.
8. Use wood blocking or other device to prevent track and
chain assembly from falling uncontrolled to ground.
Figure 3-15. Brace Steel Track
9. Press out main pin with hydraulic press and C-clamp,
and separate track. Remove track.
10. Place new steel track assembly next to chassis. If track is
not already separated, press out main pin with hydraulic
press and C-clamp, and separate track. If track is already
separated, locate or remove pin if partially installed in
track.
3-5

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