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KEB COMBIVERT S6 Instructions For Use Manual

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Instructions for use
COMBIVERT S6
Installation Control PRO
Translation of the original manual
Document 20156056 EN 04

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Summary of Contents for KEB COMBIVERT S6

  • Page 1 Instructions for use COMBIVERT S6 Installation Control PRO Translation of the original manual Document 20156056 EN 04...
  • Page 2 Imprint KEB Automation KG Suedstraße 38, D-32683 Barntrup Germany Tel: +49 5263 401-0 • Fax: +49 5263 401-116 E-Mail: info@keb.de • URL: https://www.keb-automation.com ma_dr_s6-cu-p-inst-20156056_en Version 04 • Edition 08/12/2023...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ..............................Markings..............................1.1.1 Warnings..........................1.1.2 Information notes ........................1.1.3 Symbols and markers ......................Laws and guidelines..........................Warranty and liability..........................Support..............................Copyright............................... Validity of this manual ........................... Target group............................General Safety Instructions.......................... Installation ............................. Start-up and operation ..........................
  • Page 4 Table of Contents KEB Automation KG Safety manual type 5 ..........................Diagnosis/visualisation X4A ........................Assignment of the terminal strip X4A ....................Data cable RS232 PC-Drive Controller....................USB-serial converter ..........................Connection of the RS485 interface ....................... Remote control............................Fieldbus interfaces............................Type code fieldbus ..........................
  • Page 5 List of Figures List of Figures Fig. 1 Pin assignment socket D-Sub-9 (top view) .................... Fig. 2 Serial cable for the connection to a PC....................Fig. 3 Connection CAN bus..........................Fig. 4 RJ45 socket front view ........................... Fig. 5 RJ45 socket front view ........................... Fig.
  • Page 6 List of Tables KEB Automation KG List of Tables Tab. 1 Connector sets ............................Tab. 2 Overview Connection and operating elements ..................Tab. 3 LEDs at power on........................... Tab. 4 Function VCC LED..........................Tab. 5 Function NET ST - LED .........................

  • Page 7: Introduction | 1

    Introduction | 1 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Markings 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after.

  • Page 8: Symbols And Markers

    This also applies to any violation of industrial property rights of a third- party. Selection of KEB units in view of their suitability for the intended use must be done by the user. Tests can only be carried out within the scope of the intended end use of the product (Application) by the Customer.

  • Page 9: Copyright

    Copyrights are with KEB Automation KG and re- main valid in its entirety. Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of their respective owners.

  • Page 10: General Safety Instructions

    2 | General Safety Instructions KEB Automation KG 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property.

  • Page 11: Start-Up And Operation

    Unpredictable malfunctions a) The function of the drive controller is dependent on its parameterisation. Never replace without knowledge of the application. b) Modification or repair is permitted only by KEB Automation KG authorized per- sonnel. c) Only use original manufacturer parts.

  • Page 12: Product Description

    3 | Product description KEB Automation KG 3 Product description 3.1 Description of the control board PRO The control board PRO provides the following functions: • Digital and analog inputs and outputs • Serial diagnostic interface for connection to a PC • Hardware of the control circuit „safety separated“ according to EN 61800-5-1 •...

  • Page 13: Tab. 1 Connector Sets

    Product description | 3 Housing/ phases/ Set contains Material number control board 02 / 1ph / PRO terminal strip 28-pole 00S6ZC0-0011 terminal strip 10-pole 02 / 3ph / PRO 00S6ZC0-0009 terminal strip 8-pole 04 / 3ph / PRO 00S6ZC0-0010 connector 3-pole connector 6-pole shielding bracket 2 x shielding clamp...

  • Page 14: Connection And Control Elements

    3 | Product description KEB Automation KG 3.4 Connection and control elements Temperature monitoring, brake control/monitoring Control terminal block for digital in- puts/outputs; 24V supply; relay out- put; analog inputs and outputs; CAN bus Safety module Encoder interface channel A Encoder interface channel B...

  • Page 15: Control Terminal Strip X2A

    Product description | 3 • 2 control inputs for brakes or relays • 1 analog input for temperature detection 3.6 Control terminal strip X2A The control terminal strip X2A is a 28-pole pluggable, double-row terminal strip with spring-cage connection. It contains: •...

  • Page 16: Vcc - Led

    3 | Product description KEB Automation KG LEDs Status Note Device off Initialization Control is supplied with 24 V ready for operation Device is ready for operation and the LEDs start with their normal function (approx. 3 s) Tab. 3: LEDs at power on 3.13.2 VCC - LED...
  • Page 17 Product description | 3 The DEV ST and OPT LEDs can be re-programmed for diagnostic purposes (i.e., the OPT LED could be programmed to represent the status of one of the digital inputs). Refer to the Configuration Handling parameters in the programming manual.

  • Page 18: Connection Of The Control

    4 | Connection of the control KEB Automation KG 4 Connection of the control Observe the following instructions to avoid malfunctions! • Install control and power cable separately (approx. 10..20 cm (4"..8") distance). • Cross high voltage conductors at a 90-degree right angle.

  • Page 19: Terminal Strip X2A

    Connection of the control | 4 4.2 Terminal strip X2A Name Description DI1 / AN3 Digital input 1 (standard) / analog input 3 (special software) Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 (fast input => see programming manual) Digital input 8 (fast input =>...

  • Page 20: Digital Inputs

    4 | Connection of the control KEB Automation KG 4.2.1 Digital Inputs Specification Number Name DI1…DI8 Terminals X2A.1…X2A.8 Classification Type 3 according to DIN EN 61131-2 Low level (logical 0) -3 … +5 V / 3 mA High level (logic 1) 11 … 30 V / 2 … 6 mA...

  • Page 21: Relay Output

    Connection of the control | 4 Connection Connection external loads Connection outputs to digital inputs 10 12 ext. 4.2.3 Relay output 4.2.3.1 Relay output form A Specification Safe relay Form A Number with forcibly guided contacts Name Terminals X2A.14; X2A.15 Type Form A Switching voltage (rated) DC 24 V Current...

  • Page 22: Analog Input

    4 | Connection of the control KEB Automation KG Connection safe relay (form Connection safe relay (form A) with positive-driven contacts with positive-driven contacts 4.2.4 Analog input 4.2.4.1 Differential input No potential separation of the analog inputs to the control voltage! NOTICE Malfunction or defect may be caused by voltage differences.

  • Page 23: Analog Output

    Connection of the control | 4 4.2.4.2 Absolute input Specification (absolute input) Number Name Terminals X2A.1 (standard: digital input DI1); can be used as analog input AN3 depending on the firmware. Classification non-isolated absolute input Input signals Voltage Voltage input DC 0.2…10 V / max. 5 mA Others Is not intended for control with poten- tiometer.

  • Page 24: Voltage Supply

    4 | Connection of the control KEB Automation KG 4.2.6 Voltage supply 4.2.6.1 Voltage input The control board can be supplied: • externally by a central 24V supply. To select a suitable voltage source, the maximum current consumption must al- ways be determined.
  • Page 25 Connection of the control | 4 Connection of the external supply The control card is supplied by an external 24 V voltage. An internal supply via a voltage generated in the power section is not provided. When using the Power-Off function, the external 24V supply must be maintained until the function has been completed.

  • Page 26: Safety Module X2B

    5 | Safety module X2B KEB Automation KG 5 Safety module X2B The installed safety module is identified by the 6th digit of the material number. 6. digit Variants reserved Safety module type 5 5.1 Safety manual type 5 The safety module type 5 includes the following functions:...

  • Page 27: Diagnosis/Visualisation X4A | 6

    Diagnosis/visualisation X4A | 6 6 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: • Parameterization of the device with the KEB software COMBIVIS. • Connection for operator keyboard/display. • Connection for Bluetooth adapter. • DIN66019II as communication protocol. Interface...

  • Page 28: Data Cable Rs232 Pc-Drive Controller

    6 | Diagnosis/visualisation X4A KEB Automation KG 6.2 Data cable RS232 PC-Drive Controller 0058025-001D Fig. 2: Serial cable for the connection to a PC 6.3 USB-serial converter The USB serial converter (material number 0058060-0040) is used to connect drive controllers, operators or IPC controllers with...

  • Page 29: Fieldbus Interfaces | 7

    Fieldbus interfaces | 7 7 Fieldbus interfaces 7.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 9th digit of the material number: 9. digit Control board variant PRO | Multi-encoder interface, CAN®, RS485 potential-free, Ethernet TCP/IP (no EtherCAT) PRO | no encoder interface, CAN®, Ethernet fieldbus interface, safe relay PRO | Multi encoder interface, CAN®, Ethernet fieldbus interface, safe re-...

  • Page 30: Ethercat

    7 | Fieldbus interfaces KEB Automation KG Light pattern NET ST LED (red/ Status Light pattern Description green combination) Pre-Op g-0 (grid 200 ms) Device in state PRE-OP- ERATIONAL Stop g-0-0-0-0-0 (grid 200 ms) Device in state STOPPED g (continuously...

  • Page 31: Fig. 4 Rj45 Socket Front View

    Fieldbus interfaces | 7 Max. number PDIN data Max. 2 PDOs; Mapping freely selectable. 32 Byte + optional FSoE data. 64 Byte + optional FSoE data (from SW 2.8). Acyclic data traffic: Supported mailbox protocols CoE; SDO download; SDO upload (Complete Ac- cess is not supported);...

  • Page 32: Synchronous Communication Mode

    7 | Fieldbus interfaces KEB Automation KG Status Light pattern Description Local Error r-0-0-0-0-0 (grid 200 ms) Local error; Device has inde- pendently changed status from OPERTIONAL to SAFE-OPER- ATIONAL. Error bit is set to "1". Process Data or r-0-r-0-0-0-0-0 (grid 200...

  • Page 33: Fig. 5 Rj45 Socket Front View

    Fieldbus interfaces | 7 max.line length 1200 m (depending on bus speed) Connection cable (minimum require- S/UTP (twisted pairs, shield connected ment) to PE on one side) Connection X4B Signal EIA/TIA-485 Name Function RxD-B B‘ Receive signal RxD-A A‘ Received signal inverted n.c.

  • Page 34: Encoder Interfaces

    8 | Encoder interfaces KEB Automation KG 8 Encoder interfaces 8.1 Type code encoder interface A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 9th digit of the material number: 9. digit Control board variant PRO | Multi-encoder interface, CAN®, RS485 potential-free, Ethernet...

  • Page 35: Input Signals

    C corresponds to -> SIN_abs and D to -> (inverted) COS_abs.Thus D+ is at COS_abs- and D- is at COS_abs+. Alternative designation of en- Encoder signal KEB signal input Encoder signal KEB signal input coder signals (≡► Info)

  • Page 36: Encoder Sockets X3A/X3B

    8 | Encoder interfaces KEB Automation KG 8.4 Encoder sockets X3A/X3B X3A / X3B: Plug-in connector (front view socket) D-Sub DB-26 (HD), triple row socket Counterpart: Plug-in connector D-Sub DB-26 (HD), triple row, with fix- ing screw Encoder Incremental Incremental Resolver...

  • Page 37: Encoder Cable

    Encoder interfaces | 8 The maximum encoder cable length due to the voltage drop on the supply line is calculated as follows: voltage supply - min. encoder voltage max. encoder cable length = max. encoder current • 2 • wire resistor per meter Fig. 8: Encoder cable length The supply voltage depends on the set encoder.

  • Page 38: Tab. 21 Encoder Specifications

    8 | Encoder interfaces KEB Automation KG Signals Description 10, 11, Sin+/- Only channel A: 12, 13 Cos+/- Input for sinusoidal absolute signals Sin_abs+/- Uss=1 V for SinCos encoder Cos_abs+/- Uss=3.8 V maximum for resolver 10, 12 Clock+/- Output for clock signal RS485...

  • Page 39: Brake Control And Temperature Detection | 9

    Brake control and temperature detection | 9 9 Brake control and temperature detection Name Notes Brake control / output Brake control / output For supplying the feedback inputs P24Vin - 0.5V / max. 1A 24Vout (BR+ and 24Vout in total 2A) BCF1 Feedback input for brake control BCF2...

  • Page 40: Temperature Detection

    9 | Brake control and temperature detection KEB Automation KG Connection = 24 V = 2 A _max Fig. 9: Connection of a brake 9.2 Temperature detection Electric shock by sensors without protective separation! DANGER a) Only use sensors with basic insulation.

  • Page 41: Operation Without Temperature Detection

    Brake control and temperature detection | 9 Operating mode (dr33) Resistance Temperature/state PT1000 1 kΩ 0 °C 1.38 kΩ 100 °C 1.75 kΩ 200 °C Monitoring <0.04 kΩ Short circuit > 79.5 kΩ No connection (sensor break) 9.2.1 Operation without temperature detection Use of the COMBIVERT without evaluation of the temperature input: Switch off evaluation (pn12 =7) or install bridge between terminal TA1 (X1C.9) and TA2 (X1C.10) (dr33=1).

  • Page 42: Tab. 23 Connection Examples

    9 | Brake control and temperature detection KEB Automation KG Mixed sensor chain ① ① Connection via shield bracket (if not available, place on mounting plate). Tab. 23: Connection examples ma_dr_s6-cu-p-inst-20156056_en...

  • Page 43: Revision History | 10

    Revision History | 10 10 Revision History Edition Version Note 2018-12 Pre-series version. 2019-07 Series version 2022-10 Function yellow LED EtherCAT changed; editorial changes due to conversion to editorial system. 2022-11 Encoder interface pin 19 changed 2023-12 Type code Digit 9 extended. Relay classified in Form A. RS485 potential-free assignment and description changed.

  • Page 44: Glossary

    - Part 1: General requirements (VDE 0113-1, IEC 44/709/CDV). Application EN 61800-5-1 The application is the intended use of the KEB product. Adjustable speed electrical power drive systems. Part 5-1: Safety requirements - Electrical, thermal and energy requirements (VDE 0160-105-1, IEC...
  • Page 45 Glossary IEC 61800-5-1 Adjustable speed electrical power drive systems. Safe maximum speed Part 5-1: Safety requirements - Electrical, thermal and energy requirements. German version EN SS1-r 61800-5-1. Safe Stop 1 ramp monitored (with deceleration ramp monitoring; STO (Safe torque off) is as- PELV sumed after reaching the idle position.

  • Page 46: Index

    Index KEB Automation KG Index Absolute input  23 Analog output  23 Bluetooth adapter  27 brake  39 brake feedback  39 Connecting cable  27 Current consumption  24 DC voltage output  25 Differential input  22 Equipotential bonding conductor  22 Operating operator  27 PT1000  41...
  • Page 47 MORE KEB PARTNERS WORLDWIDE: www.keb-automation.com/contact...
  • Page 48 Automation with Drive www.keb-automation.com KEB Automation KG • Suedstraße 38 • D-32683 Barntrup • Tel: +49 5263 401-0 • E-Mail: info@keb.de...

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