KEB COMBIVERT S6 Instructions For Use Manual
  1. Manuals
  2. Brands
  3. KEB Manuals
  4. Servo Drives
  5. COMBIVERT S6 Series
  6. Instructions for use manual

KEB COMBIVERT S6 Instructions For Use Manual

Installation control compact
Hide thumbs Also See for COMBIVERT S6:
Table of Contents

Advertisement

Quick Links

Download this manual
Instructions for Use
COMBIVERT S6
Installation Control COMPACT
Übersetzung der Originalanleitung
Dokument 20087885 EN 07

Advertisement

Table of Contents
loading

Related Manuals for KEB COMBIVERT S6

Summary of Contents for KEB COMBIVERT S6

  • Page 1 Instructions for Use COMBIVERT S6 Installation Control COMPACT Übersetzung der Originalanleitung Dokument 20087885 EN 07...
  • Page 2 Impressum KEB Automation KG Südstraße 38, D-32683 Barntrup Deutschland Tel: +49 5263 401-0 • Fax: +49 5263 401-116 E-Mail: info@keb.de • URL: https://www.keb.de ma_dr_s6-cu-k-inst-20087885_en Version 07 • Ausgabe 21/11/2022...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ..............................Markings..............................1.1.1 Warnings..........................1.1.2 Information notes ........................1.1.3 Symbols and markers ......................Laws and guidelines..........................Warranty and liability..........................Support..............................Copyright............................... General Safety Instructions.......................... Product description ............................Description of the control board COMPACT ..................Variants of the control board Pro ......................
  • Page 4 Table of Contents KEB Automation KG Data cable RS232 PC-Drive Controller....................USB-serial converter ..........................Connection of the RS485 interface ....................... Fieldbus interfaces............................Type code fieldbus ..........................CAN............................... EtherCAT .............................. VARAN..............................Encoder interfaces ............................Multi-Encoder-Interface......................... Input signals ............................Encoder sockets X3A/X3B ........................
  • Page 5 List of Figures List of Figures Abb. 1 Pin assignment socket D-Sub-9 (top view) .................... Abb. 2 Serial cable for the connection to a PC....................Abb. 3 Connection CAN bus..........................Abb. 4 RJ45 socket front view ........................... Abb. 5 RJ45 socket front view ........................... Abb.
  • Page 6 List of Tables KEB Automation KG List of Tables Tab. 1 Connector sets ............................Tab. 2 Overview Connection and control elements................... Tab. 3 LEDs at power on........................... Tab. 4 Function VCC LED..........................Tab. 5 Function NET ST - LED .........................

  • Page 7: Introduction | 1

    Introduction | 1 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Markings 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after.

  • Page 8: Symbols And Markers

    Lexicon entry 1.2 Laws and guidelines KEB Automation KG confirms with the CE mark and the EU declaration of conform- ity, that our device complies with the essential safety requirements. The EU declaration of conformity can be downloaded on demand via our website.
  • Page 9 Introduction | 1 Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of their respective owners. ma_dr_s6-cu-k-inst-20087885_en...

  • Page 10: General Safety Instructions

    2 | General Safety Instructions KEB Automation KG 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property.

  • Page 11: Product Description | 3

    Der 11-stellige Typenschlüssel zeigt die Varianten der Steuerkarte an. Nicht aufge- führte Stellen sind für diese Anleitung ohne Bedeutung. 1. and 2. digit Device size 07…14 For motor power from 0.75…7.5 kW 3. and 4. digit Series COMBIVERT S6 5. digit Control type COMPACT 6. digit Variants Safety function STO (COMPACT) reserved 7.

  • Page 12: Accessories

    3 | Product description KEB Automation KG The certification of drive controllers with safety technology is only valid un- ACHTUNG der the following conditions: a) The material number corresponds with the numerical code below. b) The FS logo is printed on the type plate.

  • Page 13: Connection And Control Elements

    Product description | 3 3.5 Connection and control elements Temperature monitoring, brake control Strain relief Control terminal strip for digital inputs/outputs; 24V outputs; re- lay output Safety functions / +24V supply; 2 digital outputs CAN bus / analog inputs Encoder interface channel A Encoder interface channel B Diagnostic interface with RS232/485 interface according...

  • Page 14: Control Terminal Strip X2A

    3 | Product description KEB Automation KG 3.7 Control terminal strip X2A Control terminal strip X2A is a 24-pole pluggable, double-row terminal strip with spring-cage connection. It contains: • 8 digital inputs • 2 digital outputs • 1 Relay output • 24V outputs to supply the inputs 3.8 Safety terminal block X2B...

  • Page 15: Vcc - Led

    Product description | 3 LEDs Status Note Initialization Control is supplied with 24 V FPGA booted FPGA has been booted error-free (approx. 6 s) ready for operation Device is ready for operation and the LEDs start with their normal function (approx. 3 s) Tab. 3: LEDs at power on 3.13.2 VCC - LED LED col-...

  • Page 16: Connection Of The Control

    4 | Connection of the control KEB Automation KG 4 Connection of the control Observe the following instructions to avoid malfunctions! • Install control cables and power cables separately (approx. 10…20 cm distance); Lay crossings in a right angle. • In case of inductive load on the relay outputs a protective wiring must be provided (e.g.

  • Page 17: Terminal Strip X2A

    Connection of the control | 4 4.2 Terminal strip X2A Name Description Digital input 1 24Vout Voltage output for control the inputs DI 2 Digital input 2 24Vout Voltage output for control the inputs DI 3 Digital input 3 24Vout Voltage output for control the inputs DI 4 Digital input 4 24Vout...

  • Page 18: Digital Outputs

    4 | Connection of the control KEB Automation KG Connection Internal voltage supply External voltage supply 12 14 12 14 11 13 11 13 4.2.2 Digital Outputs Specification Number 2 (+2 more at X2B) Name DO1 … DO2 Terminals X2A.17, X2A.19 Type 24 V high-side switch...

  • Page 19: Voltage Supply

    Connection of the control | 4 Connection Relay output with switching contacts 22 24 21 23 4.2.4 Voltage supply 4.2.4.1 Voltage output to supply the inputs Specification voltage output Connection see Digital Inputs [} 17] Name 24Vout Terminals X2A.2/ .4/ .6/ .8/ .10/ .12/ .14/.24 (24Vout) Output current max.

  • Page 20: Digital Outputs

    4 | Connection of the control KEB Automation KG Others Both channels potential-free, so that 24 V and 0 V can be connected. Inputs designed for safety switchgear with test pulses (OSSD). Signals are not evaluated, only filtered. OSSD test interval is limited to 10 ms.

  • Page 21: Terminal Block X2C

    Connection of the control | 4 Consumer Current consumption Sum DO safety module Max. 0.2 A Tab. 12: Calculation the current consumption In order to calculate the input current, the currents of the power unit, control and other loads must be added together. The actual current required can be used for the consumers.

  • Page 22: Analog Input

    4 | Connection of the control KEB Automation KG 4.4.1 Analog input No potential separation of the analog inputs to the control voltage! ACHTUNG Malfunction or defect caused by voltage differences. a) A potential equalizing line between analog value source and analog input is re- quired if the analog value is outside the common mode range.
  • Page 23 Connection of the control | 4 Connection Connection of the analog output ANOUT =0,0…10 V =1 kΩ ma_dr_s6-cu-k-inst-20087885_en...

  • Page 24: Diagnosis/Visualisation X4A

    5 | Diagnosis/visualisation X4A KEB Automation KG 5 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: • Parameterization of the device with the KEB software COMBIVIS. • Connection of a control operator. • DIN66019II as communication protocol. Interface Specification RS485 Common-mode voltage range 0…12 V...

  • Page 25: Usb-Serial Converter

    USB port of personal computers. The USB-serial converter is internal electrically isolated. 5.4 Connection of the RS485 interface RS485 interface supports half-duplex and duplex operation. Wiring examples can be found in the following link: Wiring examples can be found under the following link: https://www.keb.de/fileadmin/media/Techinfo/dr/tn/ ti_dr_tn-rs485-connection-00002_en.pdf ma_dr_s6-cu-k-inst-20087885_en...

  • Page 26: Fieldbus Interfaces

    6 | Fieldbus interfaces KEB Automation KG 6 Fieldbus interfaces 6.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 9th digit of the material number. 9. digit Control board variant COMPACT | Multi encoder interface, CAN®, STO, EtherCAT®...

  • Page 27: Ethercat

    Fieldbus interfaces | 6 Status Light pattern Description Stop g-0-0-0-0-0 (grid 200 ms) Device in STOPPED status g (permanent) Device in OPERATIONAL status; no error Bus off r (permanent) CAN bus switched off. Invalid configuration r-0 (grid 200 ms) General configuration er- ror.

  • Page 28: Abb. 4 Rj45 Socket Front View

    6 | Fieldbus interfaces KEB Automation KG Distributed Clocks (DC) Yes, 32 Bit; minimum cycle time: 500 µs (is22=8 x tp) 250 µs (is22=4 x tp) from SW 2.8 => Synchronous communication mode Connection RJ45 without supply voltage (Viewing with Auto-Cross Over) Reserved Abb. 4: RJ45 socket front view...

  • Page 29: Varan

    Fieldbus interfaces | 6 Error status list Error Meaning Example Communication or device A communication or The device stops respond- error device error has occurred. Process data watchdog The watchdog application Sync-Manager timeout timeout reports a timeout. Local error The fieldbus status has Device changes its Ether- changed due to an error.

  • Page 30: Encoder Interfaces

    7 | Encoder interfaces KEB Automation KG 7 Encoder interfaces 7.1 Multi-Encoder-Interface The multi-encoder interface consists of two channels. Channel A supports the fol- lowing encoder types: • incremental encoder input (RS485) with or without zero signal • Resolver • EnDat (digital with 1V ss incremental signals) •...

  • Page 31: Input Signals

    Encoder interfaces | 7 7.2 Input signals 360° mechanically/ increments per revolution 1Vss Cos(+) - Cos(-) (typically 1Vss Sin(+) - Sin(-) (typically 360° mechanically = 360° electronically Sin_abs(+) - 1Vss Sin_abs(-) (typically Cos_abs(+) - 1Vss Cos_abs(-) (typically 0.2 ... N(+) - N(-) 1.2Vss digtal Position of e.g.

  • Page 32: Encoder Sockets X3A/X3B

    7 | Encoder interfaces KEB Automation KG 7.3 Encoder sockets X3A/X3B X3A / X3B: Plug-in connector (front view socket) D-Sub DB-26 (HD), triple row socket Counterpart: Plug-in connector D-Sub DB-26 (HD), triple row, with fix- ing screw Encoder Incremental Incremental Resolver...

  • Page 33: Description Of The Encoder Interfaces

    Encoder interfaces | 7 voltage supply - min. encoder voltage max. encoder cable length = max. encoder current • 2 • wire resistor per meter Abb. 7: Encoder cable length The supply voltage depends on the set encoder. The other values can be found in the data sheet of the encoder and the encoder cable.

  • Page 34: Tab. 23 Encoder Specifications

    7 | Encoder interfaces KEB Automation KG Signals Description 25, 26 5.25 V / 8 V Output supply voltage for encoder: ec14 = 0 => 5.25 V +5 %/ -10 % ec14 = 1 => 8 V +5 %/ -10 % ec14 = 2 => automatically, depending on the set encoder type (ec16) Max.

  • Page 35: Brake Control And Temperature Detection | 8

    Brake control and temperature detection | 8 8 Brake control and temperature detection Name Notes Brake control / output Brake control / output Reserved Reserved Temperature detection / input + Temperature detection / input - Tab. 24: Assignment of the terminal block X1C 8.1 Brake control Wrong dimensioning of the brake VORSICHT...

  • Page 36: Temperature Detection

    8 | Brake control and temperature detection KEB Automation KG 8.2 Temperature detection Electric shock by sensors without protective separation! GEFAHR a) Only use sensors with basic insulation. b) Only sensors with double insulation (basic insulation plus additional insulation) are permitted up to the specified year/week of manufacturing (see specifica- tion).

  • Page 37: Connection Of A Kty Sensor

    Brake control and temperature detection | 8 8.2.2 Connection of a KTY sensor No protection of the motor winding in case of wrong connection! ACHTUNG Non-observance leads to incorrect measurements and possibly to the de- struction of the motor winding a) Operate KTY sensors in forward direction. b) KTY sensors may not be combined with other detections.

  • Page 38: Safety Function Sto

    9 | Safety function STO KEB Automation KG 9 Safety function STO Improper installation of safety technology! GEFAHR Death and serious bodily injuries. a) Therefore the safety functions may only be installed and put into operation by qualified personnel which are trained in safety technology.

  • Page 39: Emergency Stop According To En 60204

    Safety function STO | 9 • Energy supply for the rotating field of the motor is interrupted (motor coasts down). • Use when monitoring for standstill is not required. • Unintentional start-up of the motor is prevented. • No galvanic isolation of the motor from the drive controller DC link. The safety functions meet the requirements of performance level e (ISO 13849-1 (IEC 61508...

  • Page 40: Classification From Sto To Iec 61508

    9 | Safety function STO KEB Automation KG Angle of rotation of the jerk Wr = 180°/ (number of pole pairs x gear reduction ratio) The probability of a jerk is < 1.84-10 1/h. This behaviour can be caused by a short circuit of the IGBTs.

  • Page 41: Abb

    Safety function STO | 9 Control Safety 1 - STO1- 2 - STO1+ 3 - STO2- 4 - STO2+ 5 - OUT 3 6 - OUT 4 +24V 7 - 0V 8 - P24V-IN Power U V W PE Abb. 9: Direct switch-off with emergency stop switch ma_dr_s6-cu-k-inst-20087885_en...

  • Page 42: Direct Switch-Off With Emergency Stop Switch And Monitoring Of The Wiring

    9 | Safety function STO KEB Automation KG 9.6.2 Direct switch-off with emergency stop switch and monitoring of the wiring Control Safety 1 - STO1- 2 - STO1+ 3 - STO2- 4 - STO2+ 5 - OUT 3 6 - OUT 4...

  • Page 43: Direct Switch-Off By Safety Module With Test Pulses

    Safety function STO | 9 9.6.3 Direct switch-off by safety module with test pulses open Control closed Safety Safety unit 1 - STO1- Acknowledge 2 - STO1+ 3 - STO2- 4 - STO2+ 5 - OUT 3 6 - OUT 4 +24V 7 - 0V 8 - P24V-IN...

  • Page 44: Wiring Ss1

    9 | Safety function STO KEB Automation KG 9.6.4 Wiring SS1 Fieldbus Motion Control open Control closed Safety Safety unit 1 - STO1- Acknowledge 2 - STO1+ 3 - STO2- X2A.13 4 - STO2+ 5 - OUT 3 6 - OUT 4...

  • Page 45: Certification

    Certification | 10 10 Certification 10.1 EU type examination Sehen Sie dazu auch 2 EU type examination S6-K with STO [} 46] ma_dr_s6-cu-k-inst-20087885_en...

  • Page 46: Eu Type Examination S6-K With Sto

    Südstraße 38 COMBIVERT S6-K Certificate 32683 Barntrup Safety function STO within inverter holder Germany series KEB COMBIVERT S6-K Typbezeichnung Steuerungsmodule 1K.S6.030-0002 und 1K.S6.030-0003 für Umrichter xxS6Kxx-xxxx Type designation Control boards 1K.S6.030-0002 and 1K.S6.030-0003 for Inverter xxS6Kxx-xxxx Prüfgrundlagen EN 61800-5-2:2017 EN 62061:2005 + AC:2010 + A1:2013 +...

  • Page 47: Revision History

    Revision History | 11 11 Revision History Edition Version Note 2014-11 Series version. 2015-06 Preface changed; type code adapted; function of LED3 and 4 changed; designation Out 3 and Out 4 changed; encoder spe- cification extended. 2017-07 Changeover to new layout. 2017-09 Specification analog output changed.

  • Page 48: Glossary

    Glossary KEB Automation KG Glossary Application Emergency stop The application is the intended use of the KEB Shutting down a drive in case of emergency (not product. de-energised). Autonegotiation EN 60204-1 Procedure for determining the max. transmission Safety of machinery - Electrical equipment of ma- speed.
  • Page 49 Glossary IEC 62061 Safety of machinery - Functional safety of safety- related control systems. ISO 13849-1 Safety of machinery - Safety-related parts of con- trol systems - Part 1: General principles for design. MTTF Average life time to failure. Term used in the safety technology (EN 61508-1...7) for the size of error probability.

  • Page 50: Index

    Index KEB Automation KG Index Analogausgang  22 Bedienelemente  13 Differenzeingang  22 DIN66019II  24 Gleichspannungsausgang  19 Not-Halt  39 Potenzialausgleichsleitung  22 PT1000  37  37 Sicherheitsfunktionen  38 Stopp-Kategorie  39 Stromaufnahme  21 Übersicht  13 Verbindungskabel  24 ma_dr_s6-cu-k-inst-20087885_en...
  • Page 51 WEITERE KEB PARTNER WELTWEIT: www.keb.de/kontakt/kontakt-weltweit...
  • Page 52 Automation mit Drive www.keb.de KEB Automation KG • Südstraße 38 • D-32683 Barntrup • Tel: +49 5263 401-0 • E-Mail: info@keb.de...

Table of Contents