Club Car Carryall 500 2015 Maintenance And Service Manual page 6

Rear Fender and Tailskirt Removal ........................................................................................................... 4-16
Rear Fender and Tailskirt Installation ........................................................................................................ 4-17
Electric Bed Lift ........................................................................................................................................... 4-18
Electric Bed Lift Removal ......................................................................................................................... 4-19
Electric Bed Lift Installation ...................................................................................................................... 4-19
Floor Mat .................................................................................................................................................... 4-21
Floor Mat Removal .................................................................................................................................. 4-21
Floor Mat Installation................................................................................................................................ 4-21
Trailer Hitch................................................................................................................................................. 4-21
Trailer Hitch Removal............................................................................................................................... 4-21
Trailer Hitch Installation............................................................................................................................ 4-21
SECTION 5 - Accelerator and Brake Pedal Group ............................................................................................. 5-1
Brake Pedal and Park Brake (Gas and Electric Vehicles).................................................................................. 5-1
Brake Pedal Removal (Gas and Electric Vehicles) ....................................................................................... 5-1
Brake Pedal Installation (Gas and Electric Vehicles)..................................................................................... 5-1
Park Brake Removal (Gas and Electric Vehicles) ......................................................................................... 5-4
Park Brake Installation (Gas and Electric Vehicles) ...................................................................................... 5-4
Accelerator Pedal - Gasoline Vehicles ............................................................................................................ 5-5
Accelerator Pedal Removal - Gasoline Vehicles .......................................................................................... 5-5
Accelerator Pedal Installation - Gasoline Vehicles ....................................................................................... 5-6
Accelerator Pedal - Electric Vehicles .............................................................................................................. 5-7
Accelerator Pedal Removal - Electric Vehicles ............................................................................................ 5-7
Accelerator Pedal Installation - Electric Vehicles ....................................................................................... 5-10
Pedal Group Adjustment - Gasoline Vehicles ................................................................................................ 5-10
Pedal Group Adjustment - Electric Vehicles .................................................................................................. 5-16
SECTION 6 - Wheel Brake Assemblies ............................................................................................................. 6-1
General Information ....................................................................................................................................... 6-1
Brake Shoe Removal ..................................................................................................................................... 6-1
Brake Assembly Cleaning .............................................................................................................................. 6-3
Brake Shoe Installation .................................................................................................................................. 6-5
Brake Adjustment .......................................................................................................................................... 6-6
Brake Cluster Adjustment........................................................................................................................... 6-7
Brake Cable Equalization ........................................................................................................................... 6-9
Final Brake Cluster Adjustment................................................................................................................. 6-10
Test Drive Vehicle .................................................................................................................................... 6-10
Brake Cluster Removal and Installation ..........................................................................................................6-11
Front Brake Cluster Removal.....................................................................................................................6-11
Front Brake Cluster Installation..................................................................................................................6-11
Rear Brake Cluster Removal .................................................................................................................... 6-13
Rear Brake Cluster Installation ................................................................................................................. 6-13
Front Brake Cables...................................................................................................................................... 6-14
Front Brake Cable Removal ..................................................................................................................... 6-14
Front Brake Cable Installation................................................................................................................... 6-14
Rear Brake Cables ...................................................................................................................................... 6-16
Rear Brake Cable Removal ...................................................................................................................... 6-16
Rear Brake Cable Installation ................................................................................................................... 6-16
SECTION 7 - Steering and Front Suspension .................................................................................................... 7-1
General Information ....................................................................................................................................... 7-1
Steering Wheel.............................................................................................................................................. 7-1
Steering Wheel Removal............................................................................................................................ 7-1
Steering Wheel Installation ......................................................................................................................... 7-2
Steering Column............................................................................................................................................ 7-3
Steering Column Removal.......................................................................................................................... 7-4
Steering Column Disassembly .................................................................................................................... 7-4
Steering Column Assembly ........................................................................................................................ 7-4
Steering Column Installation....................................................................................................................... 7-5
Steering Adjustment ...................................................................................................................................... 7-6
Rack and Pinion ............................................................................................................................................ 7-7
Page iv 2015 Carryall 500 and 700 Maintenance and Service Manual